Heat exchange equipment for preparing two-component sealant
By introducing rotary spray pipes and drive motors into the heat exchange equipment, combined with baffle plates and control devices, the problems of reducing cooling effect and manual cleaning burden caused by adhesive adhesion in traditional equipment are solved, and automated cleaning is achieved and improved Efficiency and equipment reliability.
Patent Information
- Application Number
- CN202420782528.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-16
AI Technical Summary
Traditional shell and tube heat exchange equipment is prone to adhesive adhesion during cooling, resulting in a reduced cooling effect and requires manual disassembly and cleaning, which increases manual burden. The existing cleaning structure cannot be effectively cleaned due to large friction resistance and inadequacy. .
A heat exchange device for preparation of two-component sealant was designed. By setting a rotating spray pipe and driving motor in the heat exchange assembly, the heat exchange pipe is cleaned by using water flow shock and centrifugation, combining baffle plate and control Device, automatic cleaning process, avoid manual intervention.
Automatic cleaning of heat exchange pipes is realized, cleaning efficiency is improved, manual maintenance burden is reduced, and the continuous and efficient operation of heat exchange pipes is ensured.
Smart Images

Figure CN222257835U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sealant production, and in particular relates to heat exchange equipment for preparing two-component sealant. Background Art
[0002] Sealant is an adhesive used to fill the gaps in the structure to perform a sealing function. During the production process, the sealant needs to be quickly cooled after high-temperature dispersion treatment, so that it can be cooled to room temperature for secondary dispersion treatment. After a long period of cooling treatment, a large amount of glue will adhere to the heat exchange tubes of traditional shell and tube heat exchange equipment, which greatly reduces the cooling effect of the heat exchange tubes. Therefore, it is necessary to manually disassemble, clean and maintain them regularly, thereby increasing the labor burden. Chinese patent document: CN202320870912.9, discloses an improved shell and tube heat exchanger, which provides a movable and adjustable cleaning scraper inside the shell and tube heat exchanger, and drives the cleaning scraper back and forth by driving the heat flow direction and the adjustable component, so that the cleaning scraper cleans the heat exchange tube wall of the heat exchanger inside the heat exchanger. In this application, the cleaning slide frame is arranged above the heat flow inlet tube so that the heat flow drives the cleaning slide frame to move. In actual use, since the scraper contacts the surfaces of several heat exchange tubes at the same time, this causes a large friction resistance between the scraper and the heat exchange tube group, making it impossible for the scraper to move smoothly on the heat exchange tube, thereby affecting the cleaning effect. In addition, baffles are provided in most heat exchangers, so the cleaning structure cannot adapt to most heat exchanger structures, thereby failing to effectively realize the cleaning function. Utility Model Content
[0003] In view of the above problems, the utility model discloses a heat exchange device for preparing a two-component sealant, which solves the problem in the prior art that the heat exchanger needs to be manually disassembled and cleaned, resulting in a heavy labor burden.
[0004] The specific technical solutions are as follows:
[0005] A heat exchange device for preparing a two-component sealant comprises a heat exchanger body, the heat exchanger body comprises a tube shell, a head arranged at both ends of the tube shell, and a heat exchange component arranged in the tube shell, a feed pipe and a discharge pipe are respectively arranged at both ends of the tube shell, the heat exchange component is rotatably arranged in the tube shell, the heat exchange component comprises two fixed disks rotatably arranged at both ends of the tube shell and a plurality of heat exchange tubes transversely arranged between the two fixed disks, both ends of each heat exchange tube penetrate the two fixed disks and are respectively communicated with the inner cavity of the head, a spray pipe is transversely connected to the center of the two fixed disks, a plurality of spray heads are arranged on the spray pipe, and a drain pipe is arranged at the bottom of the tube shell; both ends of the spray pipe are rotatably connected to the two fixed disks through bearings, one end of the spray pipe penetrates one of the fixed disks and the head and is connected to an external water source, a rotating shaft is horizontally arranged at the center of one end of the other fixed disk, one end of the rotating shaft penetrates the head and is driven to rotate by a driving motor installed on the outer wall of the head, so that the driving motor drives the heat exchange component to rotate through the rotating shaft and the heat exchange tube is fully cleaned under the impact of the water flow.
[0006] Furthermore, one of the heads is in a cylindrical structure and is horizontally connected with a liquid outlet pipe, and the other head is in a conical contraction arrangement and is provided with a liquid inlet pipe, in which a bracket for fixing a spray pipe is provided, and the spray pipe vertically penetrates the side wall of the liquid inlet pipe and is connected with an external water source.
[0007] Furthermore, a plurality of baffles are arranged transversely on the plurality of heat exchange tubes, the baffles are arranged longitudinally and fixedly connected to the heat exchange tubes, and the plurality of baffles are staggered in distribution up and down.
[0008] Furthermore, the baffle is in a fan-shaped structure, an outer end of the baffle is arranged close to the inner wall of the tube shell, and an inner end of the baffle is provided with a notch for accommodating the spray pipe.
[0009] Furthermore, a control device is included, which includes a PLC controller, a liquid level sensor, a first solenoid valve and a second solenoid valve. The liquid level sensor is arranged on the inner wall of one side of the inner cavity of the tube shell and is used to detect the liquid level height in the tube shell. The first solenoid valve is arranged on the outer end of the spray pipe and is used to control the spray switch. The second solenoid valve is arranged on the drain pipe and is used to control the liquid level height in the tube shell. The PLC controller is electrically connected to the liquid level sensor, the first solenoid valve and the second solenoid valve respectively.
[0010] Furthermore, a circle of sealing seats is provided on the inner walls of both ends of the tube shell, and the sealing seats are rotatably connected to the side of the fixed plate through a sealing bearing.
[0011] The beneficial effects of the utility model are embodied in:
[0012] When the utility model cleans the heat exchange tube, the heat exchange component rotates and cooperates with the spray pipe to flush the heat exchange tube. At the same time, the heat exchange tube is repeatedly immersed in the liquid in the tube shell during the rotation process, so that the glue and adhesive on the surface of the heat exchange tube can fall off under the impact of water flow and centrifugal action, thereby achieving the cleaning effect of the heat exchange tube, without manual disassembly and cleaning, and greatly improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model.
[0014] Figure 2 It is a front cross-sectional view of the tube shell in the utility model.
[0015] Tube shell 1, sealing seat 101, liquid level sensor 102, feed pipe 11, discharge pipe 12, drain pipe 13, second solenoid valve 131, head 2, liquid inlet pipe 21, liquid outlet pipe 22, fixed plate 3, rotating shaft 31, heat exchange tube 4, spray pipe 5, spray head 51, first solenoid valve 52, drive motor 6, baffle 7, recess 71. DETAILED DESCRIPTION
[0016] In order to make the technical solution of the utility model clearer, the utility model is further described below in conjunction with the accompanying drawings. Any equivalent replacement of the technical features of the technical solution of the utility model and any solution derived from conventional reasoning shall fall within the protection scope of the utility model. The fixed connection and fixed setting mentioned in the utility model are all common connection methods in the mechanical field, including welding, bolt and nut connection, and screw connection.
[0017] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0018] like Figure 1-2As shown, this embodiment provides a heat exchange device for preparing a two-component sealant, including a heat exchanger body, the heat exchanger body including a tube shell 1, a head 2 arranged at both ends of the tube shell 1, and a heat exchange component arranged in the tube shell 1. The two ends of the tube shell 1 are respectively provided with a feed pipe 11 and a discharge pipe 12 for the rubber material to enter and exit. The heat exchange component is rotatably arranged in the tube shell 1, and the heat exchange component includes two fixed disks 3 rotatably arranged at both ends of the tube shell 1 and a plurality of heat exchange tubes 4 transversely arranged between the two fixed disks 3. A circle of sealing seats 101 are arranged on the inner walls at both ends of the tube shell 1, and the sealing seats 101 are rotatably connected to the side of the fixed disk 3 through a sealing bearing. The two ends of each heat exchange tube 4 pass through the two fixed disks 3 and are respectively connected to the inner cavities of the two heads 2, one of which is a cylindrical structure and is horizontally connected with a liquid outlet pipe 22, and the other head 2 is conically contracted and is provided with a liquid inlet pipe 21.
[0019] A spray pipe 5 is horizontally connected to the center of the two fixed disks 3, and a plurality of spray heads 51 are arranged on the spray pipe 5, so that the spray heads 51 spray cleaning liquid into the tube shell 1 and clean the surface of the heat exchange tube 4, and a drain pipe 13 for discharging the cleaning liquid is provided at the bottom of the tube shell 1. Both ends of the spray pipe 5 are rotatably connected to the two fixed disks 3 through bearings, and one end of the spray pipe 5 passes through one of the fixed disks 3 and extends into the liquid inlet pipe 21 of the head 2. A bracket is provided in the liquid inlet pipe 21 for supporting and positioning the spray pipe 5. The spray pipe 5 vertically passes through the side wall of the liquid inlet pipe 21 and is connected to the external water source, so that the spray pipe 5 can spray and clean the inner wall of the tube shell 1. A rotating shaft 31 is horizontally provided at the center of one end of the other fixed disk 3, and one end of the rotating shaft 31 passes through the head 2. At the same time, a driving motor 6 is installed on the outer wall of the head 2 through a motor seat. The driving motor 6 is connected to the rotating shaft 31 through a transmission wheel and a transmission belt, so that the driving motor 6 drives the heat exchange component to rotate through the rotating shaft 31 and the heat exchange tube 4 is fully cleaned under the impact of the water flow.
[0020] In this embodiment, a plurality of baffles 7 are arranged transversely on a plurality of heat exchange tubes 4, the baffles 7 are arranged longitudinally and fixedly connected to the heat exchange tubes 4, and the plurality of baffles 7 are staggered in distribution. The baffles 7 are fan-shaped, one end of the outer side of the baffles 7 is arranged close to the inner wall of the tube shell 1, and one end of the inner side of the baffles 7 is provided with a notch 71 for accommodating the spray pipe 5.
[0021] In this embodiment, in order to prevent the liquid level in the tube shell 1 from being too high and affecting the cleaning effect, the heat exchange device also includes a control device, which includes a PLC controller, a liquid level sensor 102, a first solenoid valve 52 and a second solenoid valve 131. The liquid level sensor 102 is arranged on the inner wall of one side of the inner cavity of the tube shell 1 and is used to detect the liquid level height in the tube shell 1. The height of the liquid level sensor 102 is not higher than the height of the spray pipe 5. The first solenoid valve 52 is arranged on one end of the outer side of the spray pipe 5 and is used to control the spray switch. The second solenoid valve 131 is arranged on the drain pipe 13 and is used to control the liquid level height in the tube shell 1. The PLC controller is electrically connected to the liquid level sensor 102, the first solenoid valve 52 and the second solenoid valve 131 respectively. When the liquid level sensor 102 detects that the liquid level has reached a predetermined value, it sends a signal to the PLC controller, which controls the second solenoid valve 131 to open and drain the liquid to prevent the liquid level in the tube shell 1 from being too high. This allows the reversing tube to generate impact when it is immersed in the liquid during the rotation of the reversing component, thereby improving the effect of cleaning the reversing tube.
[0022] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a technician familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A heat exchange device for preparing a two-component sealant, comprising a heat exchanger body, the heat exchanger body comprising a tube shell (1), a head (2) arranged at both ends of the tube shell (1), and a heat exchange component arranged in the tube shell (1), a feed pipe (11) and a discharge pipe (12) are respectively arranged at both ends of the tube shell (1), characterized in that: The heat exchange component is rotatably arranged in the tube shell (1), and comprises two fixed disks (3) rotatably arranged at both ends of the tube shell (1) and a plurality of heat exchange tubes (4) transversely arranged between the two fixed disks (3). Both ends of each heat exchange tube (4) pass through the two fixed disks (3) and are respectively connected to the inner cavity of the head (2). A spray pipe (5) is transversely connected to the center of the two fixed disks (3). A plurality of spray heads (51) are arranged on the spray pipe (5), and a drain pipe (13) is provided at the bottom of the tube shell (1); both ends of the spray pipe (5) are connected to the inner cavity of the head (2). The ends are rotatably connected to the two fixed disks (3) through bearings, one end of the spray pipe (5) passes through one of the fixed disks (3) and the end cap (2) and is connected to an external water source, and a rotating shaft (31) is horizontally arranged at the center of one end of the other fixed disk (3), one end of the rotating shaft (31) passes through the end cap (2) and is driven to rotate by a driving motor (6) installed on the outer wall of the end cap (2), so that the driving motor (6) drives the heat exchange component to rotate through the rotating shaft (31) and the heat exchange tube (4) is fully cleaned under the impact of the water flow.
2. A heat exchange device for preparing a two-component sealant as claimed in claim 1, characterized in that: One of the sealing heads (2) is in a cylindrical structure and is horizontally connected to a liquid outlet pipe (22), and the other sealing head (2) is in a conical contraction configuration and is provided with a liquid inlet pipe (21). A bracket for fixing a spray pipe (5) is provided in the liquid inlet pipe (21), and the spray pipe (5) vertically penetrates the side wall of the liquid inlet pipe (21) and is connected to an external water source.
3. A heat exchange device for preparing a two-component sealant as claimed in claim 1, characterized in that: A plurality of baffles (7) are arranged transversely on the plurality of heat exchange tubes (4); the baffles (7) are arranged longitudinally and fixedly connected to the heat exchange tubes (4); and the plurality of baffles (7) are staggered in distribution up and down.
4. A heat exchange device for preparing a two-component sealant as claimed in claim 3, characterized in that: The baffle (7) is in a fan-shaped structure, with one end of the outer side of the baffle (7) being arranged close to the inner wall of the tube shell (1), and one end of the inner side of the baffle (7) being provided with a notch (71) for accommodating the spray pipe (5).
5. A heat exchange device for preparing a two-component sealant as claimed in claim 1, characterized in that: The invention also comprises a control device, the control device comprising a PLC controller, a liquid level sensor (102), a first solenoid valve (52) and a second solenoid valve (131); the liquid level sensor (102) is arranged on an inner wall of one side of the inner cavity of the tube shell (1) and is used to detect the liquid level height in the tube shell (1); the first solenoid valve (52) is arranged on an outer end of the spray pipe (5) and is used to control the spray switch; the second solenoid valve (131) is arranged on the drain pipe (13) and is used to control the liquid level height in the tube shell (1); the PLC controller is electrically connected to the liquid level sensor (102), the first solenoid valve (52) and the second solenoid valve (131) respectively.
6. A heat exchange device for preparing a two-component sealant as claimed in claim 1, characterized in that: A circle of sealing seats (101) are provided on the inner walls of both ends of the tube shell (1), and the sealing seats (101) are rotatably connected to the side of the fixed plate (3) through a sealing bearing.
