Diameter measuring mechanism for copper wire production
By introducing technologies such as servo motors and electric slides into the diameter measuring mechanism for copper wire production, the automatic uniform winding and fixing of copper wires is achieved, the problem of low measurement efficiency and accuracy is solved, and the effectiveness of the device is improved.
Patent Information
- Application Number
- CN202420870943.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The diameter measuring mechanism for copper wire production has problems such as low measurement efficiency and low accuracy, and it is difficult to fix the starting end of the copper wire product, resulting in low practicality of the device.
A diameter measuring mechanism including a base, telescopic cylinder, spiral measuring rod, servo motor, reducer, limit disc and fixture are designed. The servo motor and electric slide rail are used to realize automatic winding and horizontal movement, through limit The disc and fixtures ensure uniform winding and fixation of the copper wire.
It improves measurement efficiency and accuracy, reduces the cumbersomeness of manual operation, ensures that the copper wire is evenly wound and fixed, avoids slippage, and improves the effectiveness of the device.
Smart Images

Figure CN222258058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire production and processing, in particular to a diameter measuring mechanism for copper wire production. Background Art
[0002] Copper wire has high conductivity and good ductility, and it is the best material for cables and wires. During the production and preparation of copper wire, a diameter measuring mechanism is often required to measure the diameter of the copper wire and ensure the accuracy of the finished product. However, there are still some problems in the actual operation of the diameter measuring mechanism used in copper wire production.
[0003] The diameter measuring mechanism used in copper wire production often requires manual work to evenly wind the copper wire around a spiral measuring rod, and then calculate the diameter of the copper wire based on the number of winding turns and the total length. This results in low measurement efficiency and low measurement accuracy due to uneven winding. Furthermore, it is not easy to fix and limit the starting end of the copper wire product. Fixing it only with tape is not strong enough, and there is also a problem of tape waste, resulting in low practicality of the device. Utility Model Content
[0004] The purpose of the present utility model is to provide a diameter measuring mechanism for copper wire production to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a diameter measuring mechanism for copper wire production, comprising a base, a telescopic cylinder, and a spiral measuring rod, wherein fixed legs are evenly welded at the edges of the bottom of the base, electric slide rails are installed on both sides of the interior of the base, an electric slider assembly is slidably connected to the electric slide rail, and a frame is welded to the electric slider assembly, the telescopic cylinder is fixed to both sides of the bottom of the frame in sequence, a shock absorber seat is fixed to the top of the frame, a servo motor is installed inside the shock absorber seat, the output end of the servo motor is connected to a reducer, a second limit plate is installed on the reducer, a piston rod is provided at the output end of the telescopic cylinder, and a movable base plate is installed on the piston rod, a limit bearing is provided on the movable base plate, and a first limit plate is connected to the limit bearing, the spiral measuring rod is clamped between the first limit plate and the second limit plate, and a first copper wire fixing part and a second copper wire fixing part are installed in sequence on one end of the spiral measuring rod, and the first copper wire fixing part and the second copper wire fixing part each include a threaded adjustment strip, an arc-shaped wire clamping groove, and a protruding operating arm.
[0006] Preferably, the electric slider assembly includes an electric slider and a connecting arm, so that it is easy to drive the spiral measuring rod to move horizontally while rotating, which is conducive to the copper wire product to be measured being evenly wound around the outer wall of the spiral measuring rod.
[0007] Preferably, an assembly piece is welded on the piston rod, and screws are provided between the assembly piece and the movable base plate, so as to facilitate the disassembly, assembly and maintenance of the movable base plate and the frame.
[0008] Preferably, the outer side walls of the first limiting plate and the second limiting plate are both provided with scale lines, so as to realize the measurement function.
[0009] Preferably, both ends of the first limiting plate and the second limiting plate are evenly provided with limiting slots, and the inner side walls of the limiting slots are provided with an anti-slip rubber layer, so as to optimize the structure of the first limiting plate and the second limiting plate.
[0010] Preferably, the first limiting plate is evenly welded with a first limiting post that matches the limiting slot, and the second limiting plate is evenly welded with a second limiting post that matches the limiting slot, so that it is convenient to realize the clamping and disassembly operation of the first limiting plate, the second limiting plate and the spiral measuring rod.
[0011] Preferably, the threaded adjustment bar is threadedly connected to the spiral measuring rod, the arc-shaped wire clamping groove is arranged on the side of the threaded adjustment bar away from the spiral measuring rod, and the protruding operating arm is welded to the side of the arc-shaped wire clamping groove away from the threaded adjustment bar, so that it is convenient to achieve fixed limitation of the copper wire on the spiral measuring rod.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] (1) The diameter measuring mechanism for copper wire production is equipped with a servo motor and a reducer, etc., so that the device optimizes its own performance. On the one hand, the external control device will start the servo motor and the reducer to drive the spiral measuring rod to rotate and realize the automatic winding operation of the copper wire product. On the other hand, the two electric slide rails are started, and the electric slider and the connecting arm on the electric slider assembly are coordinated to drive the frame to move horizontally according to the preset trajectory. This makes it easy to drive the spiral measuring rod to move horizontally while rotating, which is conducive to the copper wire product to be measured being evenly wound on the outer wall of the spiral measuring rod, and is convenient for the subsequent calculation of the copper wire diameter by the number of winding turns and the total length. It solves the problems of cumbersome operation and low efficiency caused by manual winding and low measurement accuracy caused by uneven winding;
[0014] (2) The diameter measuring mechanism for copper wire production is equipped with a movable base plate and a first limiting plate, so that when the device is actually operated, the telescopic cylinder is started to drive the movable base plate and the first limiting plate to move to the left and separate from the spiral measuring rod. In addition, the first limiting plate and the second limiting plate are evenly provided with limiting slots at both ends, the first limiting plate is evenly welded with a first limiting post that matches the limiting slot, and the second limiting plate is evenly welded with a second limiting post that matches the limiting slot. This allows the spiral measuring rod to be independently disassembled, and is also convenient for completing the unloading operation of the copper wire product to be measured.
[0015] (3) The diameter measuring mechanism for copper wire production is equipped with a first copper wire fixing member and a second copper wire fixing member, etc., so that the device optimizes its own structure. The user can pass one end of the copper wire product through the first copper wire fixing member and the second copper wire fixing member at one end of the spiral measuring rod in turn, and through the protruding operating arm on the first copper wire fixing member and the second copper wire fixing member, based on the threaded connection between the threaded adjustment bar and the spiral measuring rod, change the protruding length of the arc-shaped wire clamping groove to achieve compression and fixation of the copper wire product, thereby enabling the device to fix one end of the copper wire product, reduce the slippage that is easy to occur during the winding process of the copper wire product, and improve the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the front view of the spiral measuring rod of the utility model in a disassembled state;
[0018] Figure 3 This is a schematic diagram of the side cross-sectional structure of the spiral measuring rod of the utility model;
[0019] Figure 4 For this utility model Figure 2 A in the middle is an enlarged structural diagram;
[0020] Figure 5 This is a schematic diagram of the top view of the first copper wire fixing member of the utility model in a disassembled state.
[0021] In the figure: 1. Frame; 2. Electric slider assembly; 3. Electric slide rail; 4. Fixed support foot; 5. Base; 6. Telescopic cylinder; 7. Piston rod; 8. Assembly plate; 9. Limit bearing; 10. Moving base plate; 11. First limit plate; 12. Second limit plate; 13. Screw measuring rod; 14. First limit column; 15. Second limit column; 16. Servo motor; 17. Reducer; 18. Shock absorber seat; 19. Limit slot; 20. First copper wire fixing piece; 21. Scale line; 22. Second copper wire fixing piece; 23. Threaded adjustment strip; 24. Arc-shaped wire slot; 25. Protruding operating arm. DETAILED DESCRIPTION
[0022] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] See also Figure 1-5 The present invention provides an embodiment of a diameter measuring mechanism for copper wire production, comprising a base 5, a telescopic cylinder 6, and a spiral measuring rod 13. Fixed legs 4 are evenly welded to the edge of the bottom of the base 5. Electric slide rails 3 are installed on both sides of the interior of the base 5. An electric slider assembly 2 is slidably connected to the electric slide rails 3. A frame 1 is welded to the electric slider assembly 2.
[0024] The electric slider assembly 2 includes an electric slider and a connecting arm, which facilitates driving the spiral measuring rod 13 to move horizontally while rotating, which is conducive to the copper wire product to be measured being evenly wound around the outer wall of the spiral measuring rod 13;
[0025] When in use, the external control device activates the two electric slide rails 3, cooperates with the electric slider and the connecting arm on the electric slider assembly 2, and drives the frame 1 to move horizontally according to the preset trajectory. This facilitates driving the spiral measuring rod 13 to move horizontally while rotating, which is conducive to the copper wire product to be measured being evenly wound around the outer wall of the spiral measuring rod 13, and facilitates the subsequent calculation of the diameter of the copper wire by the number of winding turns and the total length. It solves the problems of cumbersome operation and low efficiency caused by manual winding and low measurement accuracy caused by uneven winding;
[0026] The telescopic cylinder 6 is fixed to both sides of the bottom of the frame 1 in sequence. A shock-absorbing seat 18 is fixed to the top of the frame 1. A servo motor 16 is installed inside the shock-absorbing seat 18. The output end of the servo motor 16 is connected to a reducer 17. A second limit plate 12 is installed on the reducer 17. A piston rod 7 is provided at the output end of the telescopic cylinder 6, and a movable base plate 10 is installed on the piston rod 7. A limit bearing 9 is provided on the movable base plate 10, and a first limit plate 11 is connected to the limit bearing 9. The spiral measuring rod 13 is clamped between the first limit plate 11 and the second limit plate 12.
[0027] An assembly piece 8 is welded to the piston rod 7, and screws are provided between the assembly piece 8 and the movable base plate 10 to facilitate disassembly and maintenance of the movable base plate 10 and the frame 1;
[0028] The outer side walls of the first limiting plate 11 and the second limiting plate 12 are both provided with scale lines 21, so as to realize the measurement function;
[0029] Limiting slots 19 are evenly provided at both ends of the first limiting plate 11 and the second limiting plate 12. The inner sidewalls of the limiting slots 19 are provided with a non-slip rubber layer, which optimizes the structure of the first limiting plate 11 and the second limiting plate 12.
[0030] The first limiting plate 11 is evenly welded with first limiting clamping posts 14 that match the limiting clamping slots 19, and the second limiting plate 12 is evenly welded with second limiting clamping posts 15 that match the limiting clamping slots 19, so as to facilitate the clamping and disassembly operations of the first limiting plate 11, the second limiting plate 12 and the spiral measuring rod 13;
[0031] The threaded adjustment bar 23 is threadedly connected to the spiral measuring rod 13, and the arc-shaped wire clamping groove 24 is provided on the side of the threaded adjustment bar 23 away from the spiral measuring rod 13. The protruding operating arm 25 is welded to the side of the arc-shaped wire clamping groove 24 away from the threaded adjustment bar 23, so as to facilitate the fixed limit of the copper wire on the spiral measuring rod 13;
[0032] When in use, the telescopic cylinder 6 is started, which can drive the movable base plate 10 and the first limiting plate 11 to move to the left and separate from the spiral measuring rod 13. Based on the fact that both ends of the first limiting plate 11 and the second limiting plate 12 are evenly provided with limiting card grooves 19, the first limiting plate 11 is evenly welded with first limiting card columns 14 that match the limiting card grooves 19, and the second limiting plate 12 is evenly welded with second limiting card columns 15 that match the limiting card grooves 19, this allows the spiral measuring rod 13 to be independently disassembled, and is also convenient for completing the blanking operation of the measured copper wire product;
[0033] One end of the spiral measuring rod 13 is sequentially mounted with a first copper wire fixing member 20 and a second copper wire fixing member 22. The first copper wire fixing member 20 and the second copper wire fixing member 22 both include a threaded adjustment strip 23, an arc-shaped wire clamping groove 24 and a protruding operating arm 25.
[0034] During use, the user can pass one end of the copper wire product through the first copper wire fixing part 20 and the second copper wire fixing part 22 at one end of the spiral measuring rod 13 in sequence, and through the protruding operating arm 25 on the first copper wire fixing part 20 and the second copper wire fixing part 22, based on the threaded connection between the threaded adjustment strip 23 and the spiral measuring rod 13, change the protruding length of the arc-shaped wire clamping groove 24 to achieve compression and fixation of the copper wire product, so that the device can fix one end of the copper wire product, reduce the slippage that is easy to occur during the winding process of the copper wire product, and improve the use effect.
[0035] When the embodiment of the present application is in use: an external power supply and control device are connected, and the user can pass one end of the copper wire product through the first copper wire fixing piece 20 and the second copper wire fixing piece 22 at one end of the spiral measuring rod 13 in sequence, and through the protruding operating arm 25 on the first copper wire fixing piece 20 and the second copper wire fixing piece 22, based on the threaded connection between the threaded adjustment bar 23 and the spiral measuring rod 13, change the protruding length of the arc-shaped wire clamping groove 24 to achieve compression and fixation of the copper wire product, so that the device can fix one end of the copper wire product, reduce the slippage that is easy to occur during the winding process of the copper wire product, and improve the use effect. At the same time, the external control device will start the servo motor 16 and the reducer 17 to drive the spiral measuring rod 13 to rotate and realize the automatic winding operation of the copper wire product, and it starts the two electric slide rails 3, cooperates with the electric slider and the connecting arm on the electric slider assembly 2, and drives the frame 1 according to the preset The trajectory moves horizontally, which makes it easy to drive the spiral measuring rod 13 to move horizontally while rotating, is beneficial for the copper wire product to be measured to be evenly wound on the outer wall of the spiral measuring rod 13, and is convenient for subsequently calculating the diameter of the copper wire by the number of winding turns and the total length, solving the problems of cumbersome operation, low efficiency and low measurement accuracy caused by uneven winding caused by manual winding. In addition, starting the telescopic cylinder 6 can drive the movable base plate 10 and the first limit plate 11 to move to the left and separate from the spiral measuring rod 13, and based on the fact that both ends of the first limit plate 11 and the second limit plate 12 are evenly provided with limit slots 19, the first limit plate 11 is evenly welded with a first limit column 14 that matches the limit slot 19, and the second limit plate 12 is evenly welded with a second limit column 15 that matches the limit slot 19, which enables the spiral measuring rod 13 to be independently disassembled and facilitates the unloading operation of the copper wire product to be measured.
Claims
1. A diameter measuring mechanism for copper wire production, characterized in that: The invention comprises a base (5), a telescopic cylinder (6) and a spiral measuring rod (13), wherein the bottom edge of the base (5) is uniformly welded with fixed legs (4), both sides of the base (5) are equipped with electric slide rails (3), the electric slide rails (3) are slidably connected with an electric slider assembly (2), a frame (1) is welded on the electric slider assembly (2), the telescopic cylinder (6) is fixed to both sides of the bottom of the frame (1) in sequence, a shock absorbing seat (18) is fixed at the top of the frame (1), a servo motor (16) is installed inside the shock absorbing seat (18), the output end of the servo motor (16) is connected with a reducer (17), and a second limiter (17) is installed on the reducer (17). The telescopic cylinder (6) is provided with a piston rod (7) at its output end, and a movable base plate (10) is mounted on the piston rod (7), and a limit bearing (9) is mounted on the movable base plate (10), and a first limit plate (11) is connected to the limit bearing (9), and the spiral measuring rod (13) is clamped between the first limit plate (11) and the second limit plate (12), and a first copper wire fixing member (20) and a second copper wire fixing member (22) are sequentially mounted on one end of the spiral measuring rod (13), and the first copper wire fixing member (20) and the second copper wire fixing member (22) both include a threaded adjustment strip (23), an arc-shaped clamping groove (24) and a protruding operating arm (25).
2. A diameter measuring mechanism for copper wire production according to claim 1, characterized in that: The electric slider assembly (2) comprises an electric slider and a connecting arm.
3. A diameter measuring mechanism for copper wire production according to claim 1, characterized in that: An assembly piece (8) is welded on the piston rod (7), and screws are arranged between the assembly piece (8) and the movable base plate (10).
4. A diameter measuring mechanism for copper wire production according to claim 1, characterized in that: The outer side walls of the first limiting plate (11) and the second limiting plate (12) are both provided with scale lines (21).
5. The diameter measuring mechanism for copper wire production according to claim 1, characterized in that: Both ends of the first limiting plate (11) and the second limiting plate (12) are evenly provided with limiting slots (19), and the inner side walls of the limiting slots (19) are provided with anti-slip rubber layers.
6. A diameter measuring mechanism for copper wire production according to claim 5, characterized in that: The first limiting plate (11) is uniformly welded with a first limiting clamping column (14) matching the limiting clamping slot (19), and the second limiting plate (12) is uniformly welded with a second limiting clamping column (15) matching the limiting clamping slot (19).
7. A diameter measuring mechanism for copper wire production according to claim 1, characterized in that: The threaded adjustment strip (23) is threadedly connected to the spiral measuring rod (13), the arc-shaped wire-holding groove (24) is arranged on a side of the threaded adjustment strip (23) away from the spiral measuring rod (13), and the protruding operating arm (25) is welded to a side of the arc-shaped wire-holding groove (24) away from the threaded adjustment strip (23).