Detection tool for detecting flatness of metal plate

By introducing components such as micro pumps, liquid reservoirs and nozzles into sheet metal flatness detection equipment, the automatic use of measurement marks and stress sensors is realized, solving the problem of low detection efficiency in the prior art, and improving the detection efficiency and Accuracy.

CN222258099UActive Publication Date: 2024-12-27苏州优果瑞精密机械有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421086361.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-18
Publication Date
2024-12-27
Estimated Expiration
2034-05-18

AI Technical Summary

Technical Problem

During the inspection, the existing inspection tools used to detect the flatness of sheet metal are many measurement points on the surface of the sheet metal, and the operator needs to mark them with a marker, which is time-consuming and labor-intensive and affects the detection efficiency.

Method used

A measurement component including a micro pump, liquid reservoir, communication tube, annular tube, jaw, nozzle and stress sensor is designed. Ink is pumped into the annular tube through a micro pump and sprayed through the nozzle to the sheet metal surface, automatically marked. The measurement points improve the convenience of measuring marks, while the use of stress sensors and springs improves detection accuracy.

Benefits of technology

Through automated ink spraying and stress sensor use, the efficiency and accuracy of sheet metal flatness detection are significantly improved, and the labor intensity and time of operators are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222258099U_ABST
    Figure CN222258099U_ABST
Patent Text Reader

Abstract

The utility model specifically relates to the field of sheet metal detection equipment, and discloses a detection tool for detecting sheet metal flatness, which comprises a base, a portal frame is fixedly connected to the top end of the base, a micro pump is fixedly arranged at the top end of the portal frame, and a liquid storage barrel is fixedly arranged on the surface, close to the micro pump, of the portal frame. A first communicating pipe is inserted into the side wall of the liquid storage barrel and used for communicating a pipeline with an ink inlet of the micro pump, a sliding block is slidably connected to the inner bottom end of the portal frame, and a measuring assembly is arranged at the bottom end of the sliding block. By arranging the micro pump, the liquid storage barrel, the first communicating pipe, the annular pipe, the clamping jaws, the nozzles and the second communicating pipe, the clamping jaws are in a U shape and are matched with the annular pipe in external size, the installation stability of the annular pipe is improved, ink in the liquid storage barrel can be pumped into the annular pipe by starting the micro pump, and the ink can be sprayed out conveniently. And then the liquid is sprayed to the surface of the metal plate from the plurality of nozzles, so that the convenience of measuring and marking is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of sheet metal detection equipment, in particular to a detection tool for detecting the flatness of sheet metal. Background Art

[0002] Sheet metal has the characteristics of light weight, high strength, conductivity (can be used for electromagnetic shielding), low cost, good mass production performance, etc. It has been widely used in the fields of electronics, communications, automobile industry, medical equipment, etc. For example, sheet metal is an indispensable component in computer cases, mobile phones, and MP3s. After the sheet metal processing is completed, it is necessary to use testing equipment to check the flatness of the sheet metal material to ensure that the processed sheet metal products meet the size and various requirements.

[0003] Existing gauges for detecting the flatness of sheet metal usually include a limit seat and a measuring component. The sheet metal is fixed on the surface of the limit seat, and the measuring component is moved to achieve all-round measurement of the sheet metal surface, thereby completing the flatness detection.

[0004] The existing inspection fixtures for detecting the flatness of sheet metal have many measuring points on the surface of the sheet metal, and the operator needs to mark the deviation points with a marker during measurement, which is time-consuming and labor-intensive, thus affecting the efficiency of sheet metal flatness inspection. Utility Model Content

[0005] The utility model provides a gauge for detecting the flatness of sheet metal, aiming to solve the problem that in the existing gauge for detecting the flatness of sheet metal, due to the large number of measuring points on the surface of the sheet metal, an operator needs to mark the deviation points with a marker during measurement, which is time-consuming and labor-intensive, thus affecting the efficiency of sheet metal flatness detection.

[0006] The utility model is implemented as follows: a checking tool for detecting the flatness of sheet metal comprises a base, a gantry is fixedly connected to the top of the base, a micro pump is fixedly arranged on the top of the gantry, a liquid storage barrel is fixedly arranged on the surface of the gantry close to the micro pump, a connecting pipe 1 is plugged into the side wall of the liquid storage barrel for connecting the pipeline to the ink inlet of the micro pump, a slider is slidably connected to the inner bottom end of the gantry, a measuring component is arranged at the bottom end of the slider, the measuring component comprises a mounting seat fixedly arranged at the bottom end of the slider, a measuring head is plugged into the bottom end of the mounting seat, two claws are symmetrically fixedly arranged on the outer surface of the mounting seat, annular tubes are clamped inside the claws, a plurality of nozzles are evenly plugged into the bottom end of the annular tube, and a connecting pipe 2 is plugged into the top end of the annular tube for connecting the pipeline to the ink outlet of the micro pump.

[0007] Preferably, a slot is provided in the middle position of the base, and a limiting assembly is provided at the inner bottom of the slot. The limiting assembly includes a mounting plate rotatably connected to the inside of the slot, and the outer dimensions of the mounting plate are adapted to the inner dimensions of the slot. The bottom end of the mounting plate is connected to the output end of the servo motor through a coupling, thereby improving the rotation stability of the mounting plate.

[0008] Preferably, four slide grooves are symmetrically provided on the surface of the mounting plate, and the interior of the slide grooves is slidably connected to limit frames, and the limit frames are all L-shaped and fixedly connected to the mounting plate by bolts, thereby improving the stability of sheet metal fixation.

[0009] Preferably, a cylinder is fixedly provided on the side wall of the gantry, and the output end of the cylinder is fixedly provided on the side wall of the slider. The slider is in a convex shape and is adapted to the internal size of the gantry, thereby improving the stability of the horizontal movement of the slider.

[0010] Preferably, a waste barrel is threadedly connected to the top of the liquid storage barrel, an end cover is fixed to the top of the waste barrel, and a plurality of holes are symmetrically opened on the surface of the waste barrel, which penetrate the waste barrel, thereby improving the stability of the liquid storage barrel in storing ink.

[0011] Preferably, a stress sensor is fixedly provided inside the mounting seat, the bottom end of the stress sensor is fixedly connected to a spring, and the bottom end of the spring is fixedly connected to the top end of the measuring head, thereby improving the detection accuracy.

[0012] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0013] Firstly, a micro pump, a liquid storage barrel, a connecting pipe 1, an annular tube, a clamping claw, a nozzle and a connecting pipe 2 are provided. The clamping claw is U-shaped and matches the external size of the annular tube, thereby improving the stability of the installation of the annular tube. By starting the micro pump, the ink inside the liquid storage barrel can be pumped into the inside of the annular tube, and then sprayed onto the surface of the sheet metal from a plurality of nozzles, thereby improving the convenience of measuring and marking. Secondly, a waste barrel, an end cover and a hole groove are provided. The waste barrel is threadedly connected to the bottom end of the liquid storage barrel to avoid vibration ink overflow. The hole groove runs through the surface of the waste barrel, which is convenient for balancing the internal air pressure of the liquid storage barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a schematic diagram of the side view installation structure of the measuring component of the utility model.

[0016] Figure 3 It is a schematic diagram of the front cross-section structure of the measuring component of the present utility model.

[0017] Figure 4 This is a schematic diagram of the installation structure of the liquid storage barrel of the utility model.

[0018] Figure 5 It is a schematic diagram of the top view structure of the limit assembly of the utility model.

[0019] The accompanying drawings are marked as follows: 1. base; 2. gantry; 3. slider; 4. cylinder; 5. micro pump; 6. liquid storage barrel; 7. connecting pipe one; 8. measuring component; 801. mounting seat; 802. measuring head; 803. spring; 804. stress sensor; 9. annular tube; 10. slot; 11. limit assembly; 1101. mounting plate; 1102. slide slot; 1103. limit frame; 12. claw; 13. nozzle; 14. connecting pipe two; 15. waste barrel; 16. end cover; 17. hole slot. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] See also Figure 1-5The utility model provides an embodiment: a gauge for detecting the flatness of sheet metal, including a base 1, the top of the base 1 is fixedly connected to a gantry 2 by welding to support the limit, the top of the gantry 2 is fixedly provided with a micro pump 5 by bolts, the model of the micro pump 5 is JQB310, and it is used to extract red marking ink, the ink model is DTG, the surface of the gantry 2 near the micro pump 5 is fixedly provided with a liquid storage barrel 6, the liquid storage barrel 6 is made of transparent plastic material and is used to store ink for convenient observation of the ink volume, and a connecting pipe 7 is plugged into the side wall of the liquid storage barrel 6 for pipeline connection The ink inlet of the micro pump 5 is connected to the inner bottom end of the gantry 2 in a sliding manner with a slider 3. A cylinder 4 is fixedly provided on the side wall of the gantry 2 by bolts. The output end of the cylinder 4 is fixedly provided on the side wall of the slider 3. The slider 3 is in a convex shape and is adapted to the internal size of the gantry 2. Starting the cylinder 4 can push the slider 3 to move horizontally, thereby improving the stability of the horizontal movement of the slider 3. A measuring component 8 is provided at the bottom end of the slider 3. The measuring component 8 includes a mounting seat 801 fixedly provided at the bottom end of the slider 3 by bolts. A measuring head 802 is plugged into the bottom end of the mounting seat 801. The seat 801 is internally provided with a stress sensor 804. The model of the stress sensor 804 is HLC-300 and is used to detect stress changes. The stress sensor 804 is connected to a display through a wire to display the change value. The display is a prior art and will not be described in detail here. The bottom end of the stress sensor 804 is fixedly connected with a spring 803. The bottom end of the spring 803 is fixedly connected to the top of the measuring head 802. The measuring head 802 is supported on the surface of the sheet metal and transmits stress through the spring 803, thereby improving the accuracy of the sheet metal flatness detection. The mounting seat 801 is provided with a stress sensor 804. Two claws 12 are symmetrically fixed on the outer surface of 01, and an annular tube 9 is clamped inside the claws 12. The claws 12 are U-shaped and matched with the outer dimensions of the annular tube 9, which improves the stability of the installation of the annular tube 9. A plurality of nozzles 13 are evenly inserted at the bottom end of the annular tube 9, and a connecting pipe 14 is inserted at the top end of the annular tube 9 for connecting the pipeline to the ink outlet of the micro pump 5. By starting the micro pump 5, the ink inside the liquid storage barrel 6 can be pumped into the inside of the annular tube 9, and then sprayed onto the surface of the sheet metal from a plurality of nozzles 13, thereby improving the convenience of measuring marks.

[0023] A slot 10 is provided at the middle position of the base 1, and a limiting assembly 11 is provided at the inner bottom of the slot 10. The limiting assembly 11 includes a mounting plate 1101 rotatably connected to the inside of the slot 10 for placing sheet metal. The outer dimensions of the mounting plate 1101 are adapted to the inner dimensions of the slot 10. The bottom end of the mounting plate 1101 is connected to the output end of the servo motor through a coupling, thereby improving the rotation stability of the mounting plate 1101. Four slide grooves 1102 are symmetrically provided at the surface of the mounting plate 1101. The inner sliding connection of the slide grooves 1102 is connected to a limiting frame 1103. The limiting frames 1103 are all L-shaped and fixedly connected to the mounting plate 1101 by bolts, thereby improving the stability of the sheet metal fixation.

[0024] The top of the liquid storage barrel 6 is threadedly connected to a waste barrel 15, and an end cover 16 is fixed to the top of the waste barrel 15. The waste barrel 15 and the end cover 16 are both made of plastic and are integrally formed by injection molding. A plurality of holes 17 are symmetrically provided on the surface of the waste barrel 15. The holes 17 penetrate the waste barrel 15 for ventilation to facilitate balancing the internal air pressure of the liquid storage barrel 6. The waste barrel 15 closes the top of the liquid storage barrel 6, thereby improving the stability of the liquid storage barrel 6 in storing ink.

[0025] Working principle: When using this kind of gauge for detecting the flatness of sheet metal, the operator first connects an external power supply, places the sheet metal on the surface of the mounting plate 1101, and abuts the limit frame 1103 against the side wall of the sheet metal. Then, the limit frame 1103 and the mounting plate 1101 are threadedly connected in sequence by bolts, thereby improving the stability of the sheet metal fixation, so that the measuring head 802 is pressed on the surface of the sheet metal. When the spring 803 is compressed, the elastic force can be transmitted to the stress sensor 804, so that the measurement can be achieved according to the stress change detected by the stress sensor 804. By starting the cylinder 4, the slider 3 can be pushed to move horizontally, thereby changing the position of the measuring head 802, which is convenient for multiple measurements. By starting the servo motor to drive the mounting plate 1101 to rotate, the angle of the sheet metal can be changed to measure the flatness. When the measurement error is large and needs to be marked, the ink inside the liquid storage barrel 6 can be pumped to the inside of the annular tube 9 by starting the micro pump 5, and then sprayed from a plurality of nozzles 13 to the surface of the sheet metal, thereby improving the convenience of measurement and marking.

[0026] Secondly, the waste barrel 15 can be threadedly connected to the top of the liquid storage barrel 6 by rotating the end cover 16. The waste barrel 15 closes the top of the liquid storage barrel 6, which improves the stability of the liquid storage barrel 6 in storing ink. The hole groove 17 runs through the waste barrel 15 for ventilation to facilitate balancing the internal air pressure of the liquid storage barrel 6. The liquid storage barrel 6 is made of transparent plastic material for easy observation of the liquid level. Rotating the end cover 16 facilitates the replenishment of marking ink.

[0027] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.

[0028] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0029] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0030] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A gauge for detecting the flatness of sheet metal, characterized in that: The invention comprises a base (1): the top of the base (1) is fixedly connected to a gantry (2), the top of the gantry (2) is fixedly provided with a micro pump (5), the surface of the gantry (2) close to the micro pump (5) is fixedly provided with a liquid storage barrel (6), the side wall of the liquid storage barrel (6) is plugged with a connecting pipe (7) for connecting the pipeline to the ink inlet of the micro pump (5), the inner bottom end of the gantry (2) is slidably connected to a slider (3), the bottom end of the slider (3) is provided with a measuring assembly (8), and the measuring assembly (8) is connected to the ink inlet of the micro pump (5). The component (8) comprises a mounting seat (801) fixedly arranged at the bottom end of the slider (3), a measuring head (802) being plugged into the bottom end of the mounting seat (801), two clamping claws (12) being symmetrically fixedly arranged on the outer surface of the mounting seat (801), an annular tube (9) being clamped inside each of the clamping claws (12), a plurality of nozzles (13) being evenly plugged into the bottom end of the annular tube (9), and a connecting pipe 2 (14) being plugged into the top end of the annular tube (9) for connecting the connecting pipe to the ink outlet of the micro pump (5).

2. A gauge for detecting the flatness of sheet metal according to claim 1, characterized in that: A slot (10) is provided at the middle position of the base (1), and a limit assembly (11) is provided at the inner bottom of the slot (10). The limit assembly (11) comprises a mounting plate (1101) rotatably connected to the inside of the slot (10), the outer dimensions of the mounting plate (1101) are adapted to the inner dimensions of the slot (10), and the bottom end of the mounting plate (1101) is connected to the output end of the servo motor via a coupling.

3. A gauge for detecting the flatness of sheet metal according to claim 2, characterized in that: Four slide grooves (1102) are symmetrically provided on the surface of the mounting plate (1101), and the interior of the slide grooves (1102) is slidably connected to a limiting frame (1103), and the limiting frame (1103) is L-shaped and fixedly connected to the mounting plate (1101) by bolts.

4. The inspection tool for inspecting the flatness of sheet metal according to claim 1, characterized in that: A cylinder (4) is fixedly arranged on the side wall of the gantry (2), and an output end of the cylinder (4) is fixedly arranged on the side wall of a slide block (3). The slide block (3) is in a convex shape and is adapted to the internal dimensions of the gantry (2).

5. The inspection tool for inspecting the flatness of sheet metal according to claim 1, characterized in that: The top end of the liquid storage barrel (6) is threadedly connected to a waste barrel (15), the top end of the waste barrel (15) is fixedly provided with an end cover (16), and the surface of the waste barrel (15) is symmetrically provided with a plurality of holes (17), and the holes (17) penetrate the waste barrel (15).

6. The inspection tool for inspecting the flatness of sheet metal according to claim 1, characterized in that: A stress sensor (804) is fixedly arranged inside the mounting seat (801), the bottom end of the stress sensor (804) is fixedly connected to a spring (803), and the bottom end of the spring (803) is fixedly connected to the top end of the measuring head (802).