Milemeter test adjusting device special for metro

By designing a special odometer test and adjustment device for subways, using PLC controller and vibration detection functions, the problem of difficult to judge the duration of odometer adjustment and earthquake resistance in the existing technology is solved, and automated adjustment and efficient odometer testing are realized, improving Production efficiency and maintenance plan accuracy.

CN222258282UActive Publication Date: 2024-12-27耿伟
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420863962.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-27
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing odometer test and adjustment device needs to be completely disassembled, it takes a long time and cannot be tested during operation, making it difficult to judge the operation accuracy and seismic performance of the odometer, affecting production efficiency and maintenance plans.

Method used

A special odometer test and adjustment device for subway is designed, including adjustment box, touch screen, pulse assembly and vibration detection box, automatic adjustment and abnormal judgment of odometer are realized through PLC controller and relay, and the vibration motor and elasticity are used. The column simulates the working state of the vibration test odometer at different frequencies.

Benefits of technology

Replaces manual disassembly operation, saves a lot of time and manpower, improves work efficiency, can be used in any time period, and tests the working state and seismic resistance of the odometer under different vibrations, ensuring the normal function of the odometer and reliability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222258282U_ABST
    Figure CN222258282U_ABST
Patent Text Reader

Abstract

The utility model discloses a special metro speedometer test adjusting device which comprises an adjusting box body, a touch screen is arranged on the surface of the adjusting box body, and a PLC (Programmable Logic Controller) is arranged in the adjusting box body; the pulse assembly is arranged in the adjusting box body, and the pulse assembly is provided with a plurality of relays; and the outer side of the output head is connected with a connecting cable, and the inner side of the output head is connected with the output end of the pulse assembly. The device can replace manual disassembly operation to adjust, analyze whether the odometer is normal in function and verify and judge the reliability for multiple times, is integrally flexible and convenient to carry, can be electrified and used at any time period, avoids process limitation, saves a large amount of time, improves the working efficiency, can test the odometer under the vibration of different frequencies, and improves the test efficiency. And the working state and the anti-seismic performance under different vibrations are judged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of subway equipment maintenance, in particular to a special odometer testing and adjusting device for subways. Background Art

[0002] As the number of operating kilometers of electric passenger cars assigned to urban rail transit lines increases, the odometer is an important device for recording the mileage of electric passenger cars, and is important information for the later maintenance of electric passenger cars. Testing and adjusting the train odometer is an urgent issue.

[0003] Checking the odometer and recording the kilometer value are important tasks in daily and special inspections of electric cars. According to the daily and special inspection regulations of subway electric cars, the mileage of the two leading cars of the electric cars must be recorded during daily and special inspections to ensure accurate recording of the vehicle's mileage and the subsequent maintenance plan of the electric cars. However, when recording the mileage, it is found that the mileage value is occasionally wrong.

[0004] The existing solution requires the odometer to be completely disassembled for adjustment. Disassembly and assembly takes a lot of time, greatly delays production efficiency, wastes a lot of manpower, and cannot test the odometer's accuracy. It usually needs to be repaired while the vehicle is stopped. In addition, the odometer is often shaken by the movement of the vehicle during operation. After long-term use, it is easy to affect the working parameters under large vibration forces, which is difficult to judge with the existing odometer testing and adjustment devices. Utility Model Content

[0005] The utility model provides a subway-specific odometer testing and adjustment device, which can replace manual disassembly and operation adjustment, analyze whether the odometer functions normally, and verify and judge the reliability multiple times. The utility model is flexible and convenient to carry as a whole, can be powered on and used at any time period, avoids process restrictions, saves a lot of time, and improves work efficiency. The odometer can also be tested under vibrations of different frequencies to judge its working state and anti-seismic performance under different vibrations.

[0006] In order to solve the above technical problems, the utility model provides a subway special odometer test adjustment device, comprising:

[0007] The adjustment box has a touch screen on the surface, and a PLC controller is arranged inside the adjustment box, and the PLC controller is used to determine whether the odometer has an abnormality;

[0008] A pulse component is arranged inside the adjustment box, and the pulse component is arranged as a plurality of relays;

[0009] An output head, the outer side of which is connected with a connecting cable, and the inner side of which is connected with the output end of the pulse component;

[0010] The detection box is arranged on the top of the adjustment box body, a movable box is arranged inside the detection box, a vibration motor is arranged at the bottom of the movable box, and elastic columns are evenly arranged between the movable box and the inner wall of the detection box.

[0011] As a preferred embodiment of the above technical solution, indicator lights are evenly arranged on the top of the adjustment box, a data storage module and a data transmission module are also arranged inside the adjustment box, and the PLC controller is provided with a data analysis module.

[0012] As a preferred embodiment of the above technical solution, six relays are provided inside the pulse component.

[0013] As a preferred embodiment of the above technical solution, the relay inside the pulse component is used to output 1HZ, 2HZ and 3HZ pulses.

[0014] As a preferred embodiment of the above technical solution, a battery is further provided inside the adjustment box, and a charging interface is provided on the outside of the battery.

[0015] As a preferred embodiment of the above technical solution, a plurality of connection ports are provided on the inner side of the output head, and the plurality of connection ports are respectively connected to the relays through transmission cables.

[0016] As a preferred embodiment of the above technical solution, a connecting plug is provided at one end of the connecting cable, and a protective cover is sleeved on the outer side of the connecting plug.

[0017] As a preferred embodiment of the above technical solution, the detection box is provided with an opening and closing door, the top of the inner wall of the movable box is provided with a through opening, and a placement pad is provided around the bottom of the inner wall of the movable box.

[0018] The utility model provides a subway special odometer test and adjustment device, which has an adjustment box, a touch screen, a pulse component and an output head. The device can be connected to the odometer through a connecting cable outside the output head, and the current mileage and the target mileage are input into the PLC controller by using the touch screen. The PLC controller receives the current mileage and compares it with the target function mileage. When the current mileage is not equal to the target total mileage, the relay in the pulse component operates to output pulses to drive the odometer to operate. The operating frequency can be set to 1HZ, 2HZ or 3HZ through the touch screen. The touch screen displays the current mileage value in real time. The odometer is adjusted by calculating the output pulse control of the PLC controller, and the odometer display value can be compared to determine whether the odometer is abnormal or needs maintenance. The train odometer can be tested to achieve mileage adjustment. The odometer is adjusted by comparing the real-time action value of the odometer displayed on the touch screen with the actual odometer action visual value to verify the reliability of the odometer, while saving a lot of working time and manpower. In addition, the odometer is placed on the placement pad, and the vibration motor can drive the movable box to vibrate. At the same time, its position is limited by the action of the elastic column, so that the odometer inside can be tested under vibrations of different frequencies to determine its working state and seismic performance under different vibrations; the entire test and adjustment device can replace manual disassembly and operation adjustment, analyze whether the odometer is functioning normally, and verify and judge the reliability many times. It is flexible and easy to carry as a whole, can be powered on and used at any time period, avoiding process restrictions, saving a lot of time, and improving work efficiency. The odometer can also be tested under vibrations of different frequencies to determine its working state and seismic performance under different vibrations.

[0019] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is the output circuit diagram of the pulse component of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the detection box of the utility model.

[0023] In the figure: 1 adjustment box, 11 indicator light, 2 touch screen, 3 pulse component, 4 output head, 5 connecting cable, 51 protective cover, 6 detection box, 61 movable box, 62 vibration motor, 63 elastic column, 64 placement pad. DETAILED DESCRIPTION

[0024] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-3 The utility model embodiment provides a subway special odometer test adjustment device, comprising:

[0026] The adjustment box 1 has a touch screen 2 on its surface, and a PLC controller is arranged inside the adjustment box 1. The PLC controller is used to determine whether the odometer has an abnormality;

[0027] A pulse component 3 is arranged inside the adjustment box 1, and the pulse component 3 is arranged as a plurality of relays;

[0028] The output head 4 is connected to a connecting cable 5 on the outside and connected to the output end of the pulse assembly 3 on the inside;

[0029] The detection box 6 is arranged on the top of the adjustment box body 1 , and a movable box 61 is arranged inside the detection box 6 . A vibration motor 62 is arranged at the bottom of the movable box 61 . Elastic columns 63 are evenly arranged between the movable box 61 and the inner wall of the detection box 6 .

[0030] The present embodiment provides a subway-specific odometer test and adjustment device, which has an adjustment box 1, a touch screen 2, a pulse component 3 and an output head 4. It can be connected to the odometer through a connecting cable 5 on the outside of the output head 4, and the current mileage and the target mileage are input into the PLC controller by using the touch screen 2. The PLC controller receives the current mileage and compares it with the target functional mileage. When the current mileage is not equal to the target total mileage, the relay in the pulse component 3 operates to output pulses to drive the odometer to operate. The operating frequency can be set to 1HZ, 2HZ or 3HZ through the touch screen 2. The touch screen 2 displays the current mileage value in real time. The odometer is adjusted by calculating the output pulse control of the PLC controller, and the odometer display value can be compared to determine whether the odometer is abnormal or needs maintenance. The train odometer can be tested for operation to achieve mileage. The odometer is adjusted by comparing the real-time action value of the odometer displayed on the touch screen with the actual odometer action visual value to verify the reliability of the odometer, while saving a lot of working time and manpower. In addition, the odometer is placed on the placement pad 64, and the vibration motor 62 can drive the movable box 61 to vibrate. At the same time, its position is limited by the elastic column 63, so that the odometer inside it can be tested under vibrations of different frequencies to determine its working state and seismic performance under different vibrations; the entire test and adjustment device can replace manual disassembly and operation adjustment, analyze whether the odometer is functioning normally, and verify and judge the reliability multiple times. It is flexible and easy to carry as a whole, can be powered on and used at any time period, avoiding process restrictions, saving a lot of time, and improving work efficiency. The odometer can also be tested under vibrations of different frequencies to determine its working state and seismic performance under different vibrations.

[0031] In a further feasible embodiment of this embodiment, an indicator light 11 is evenly arranged on the top of the adjustment box 1, a data storage module and a data transmission module are also arranged inside the adjustment box 1, and a PLC controller is provided with a data analysis module, and the PLC controller is used to determine whether there is an abnormality in the odometer.

[0032] The PLC controller in this embodiment can judge and analyze whether the odometer is functioning normally based on the working parameters of the odometer. The transmitted data is compared through the PLC controller. When the value meets the program conditions, the PLC controller assigns the preset frequency value to the relay T value within the time, thereby realizing the adjustment of the pulse output frequency.

[0033] In a further feasible embodiment of the present invention, six relays are provided inside the pulse assembly 3 .

[0034] The six relays in this embodiment perform pulse output in sequence to drive the odometer to operate. Due to the influence of the operating life of the relays, the six relays are used to operate in sequence, which can greatly increase the service life of the device.

[0035] In a further feasible embodiment of the present invention, the relay inside the pulse assembly 3 is used to output 1HZ, 2HZ and 3HZ pulses.

[0036] The relay in this embodiment can send out pulse outputs of different frequencies, and send out different pulse outputs according to the adjustment needs to achieve precise adjustment work.

[0037] In a further feasible embodiment of the present invention, a battery is further provided inside the adjustment box 1, and a charging interface is provided outside the battery.

[0038] The storage battery in this embodiment can provide energy for the entire device adjustment process.

[0039] In a further feasible embodiment of the present invention, a plurality of connection ports are provided inside the output head 4, and the plurality of connection ports are respectively connected to the relays through transmission cables.

[0040] The output head 4 in this embodiment is connected to a plurality of relays respectively, so that output pulses can be sent out by different relays and transmitted to the odometer.

[0041] In a further feasible embodiment of the present invention, a connection plug is disposed at one end of the connection cable 5 , and a protective cover 51 is sleeved on the outer side of the connection plug.

[0042] The protective cover 51 in this embodiment protects the connecting plug to avoid damage.

[0043] In a further possible implementation of this embodiment, the detection box 6 is provided with an opening and closing door, the top of the inner wall of the movable box 61 is provided with a through opening, and a placement pad 64 is provided around the bottom of the inner wall of the movable box 61 .

[0044] In this embodiment, an odometer is placed inside the placement pad 64, and the vibration motor 62 can drive the movable box 61 to vibrate. At the same time, its position is limited by the elastic column 63, so that the odometer inside it can be tested under vibrations of different frequencies to determine its working state and anti-seismic performance under different vibrations.

[0045] Embodiment 2:

[0046] Based on the first embodiment, refer to the specification Figure 2 :

[0047] Figure 2 This is the circuit diagram for the PLC controller connection. The upper line numbers +24V and 0V are the input power supplies, SB1 is the emergency stop button, MCGS is the touch screen 2, and the communication is connected through the RS422 interface. Y0, Y1, Y2, Y3, Y4, and Y5 are pulse output ports, and the KM1 below is the odometer.

[0048] It can realize six relays to output pulses in sequence to drive the odometer action;

[0049] In addition, the surface of the touch screen 2 can display an interactive interface, which is convenient for operation and control and easy to use.

[0050] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0052] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A subway odometer test and adjustment device, characterized in that: include: An adjustment box (1) is provided with a touch screen (2) on its surface, and a PLC controller is provided inside the adjustment box (1), and the PLC controller is used to determine whether there is an abnormality in the odometer; A pulse component (3) is arranged inside the adjustment box (1), and the pulse component (3) is configured as a plurality of relays; An output head (4), the outer side of which is connected to a connection cable (5), and the inner side of the output head (4) is connected to the output end of the pulse component (3); A detection box (6) is arranged on the top of the adjustment box body (1), a movable box (61) is arranged inside the detection box (6), a vibration motor (62) is arranged at the bottom of the movable box (61), and elastic columns (63) are evenly arranged between the movable box (61) and the inner wall of the detection box (6).

2. A subway odometer test and adjustment device according to claim 1, characterized in that: Indicator lights (11) are evenly arranged on the top of the adjustment box (1), a data storage module and a data transmission module are also arranged inside the adjustment box (1), and a PLC controller is provided with a data analysis module.

3. The subway odometer test and adjustment device according to claim 1, characterized in that: Six relays are arranged inside the pulse component (3).

4. The subway odometer test and adjustment device according to claim 1, characterized in that: The relay inside the pulse component (3) is used to output 1HZ, 2HZ and 3HZ pulses.

5. The subway odometer test and adjustment device according to claim 1, characterized in that: A storage battery is also arranged inside the adjustment box (1), and a charging interface is arranged on the outside of the storage battery.

6. The subway odometer test and adjustment device according to claim 1, characterized in that: The output head (4) is provided with a plurality of connection ports on the inner side, and the plurality of connection ports are respectively connected to the relays through transmission cables.

7. The subway odometer test and adjustment device according to claim 1, characterized in that: One end of the connection cable (5) is provided with a connection plug, and a protective sleeve (51) is sleeved on the outside of the connection plug.

8. The subway odometer test and adjustment device according to claim 1, characterized in that: The detection box (6) is provided with an opening and closing door, the top of the inner wall of the movable box (61) is provided with a through opening, and a placement pad (64) is provided around the bottom of the inner wall of the movable box (61).