Cloth defect detection device

By designing an automated fabric defect detection device, using industrial cameras and cameras to combine drive motors and cylinders, efficient fabric defect detection is achieved, solving the problems of manual detection easily fatigue and low detection accuracy, and providing more efficient detection effects.

CN222259192UActive Publication Date: 2024-12-27HANGZHOU NORMAL UNIVERSITY
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Patent Information

Application Number
CN202420699634.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-27
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing fabric detection methods rely on manual observation, which can easily lead to fatigue and misjudgment. The detection effect of the fixed device is poor, making it impossible to effectively detect fabric defects.

Method used

A fabric defect detection device is designed, including a driving device and a push device, using an industrial camera and a camera to combine a driving motor and a cylinder to realize automated detection, and detect damage, pilling and stains of the fabric through an industrial line scanning camera, and through a fixing device Straighten the fabric horizontally to improve detection accuracy and efficiency.

Benefits of technology

It improves the fabric detection efficiency, reduces the fatigue of manual inspection, enhances the detection accuracy, and ensures efficient defect detection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cloth detection, in particular to a cloth defect detection device which comprises a workbench, a supporting plate is fixedly connected to the rear portion of the upper end of the workbench, a driving device is fixedly connected to the middle of the right end of the supporting plate, and a first sliding groove is formed in the front portion of the upper end of the supporting plate. A pushing device is fixedly connected to the upper portion of the right end of the workbench, a first clamping plate is fixedly connected to the middle of the upper end of the workbench, the front end and the rear end of the first clamping plate are jointly and fixedly connected with a first fixing frame, and a first clamping groove is formed in the middle of the upper end of the first clamping plate. The upper end of the pushing device and the upper end of the first fixing frame are fixedly connected with fixing devices. According to the cloth defect detection device, through the arrangement of the driving device, the fixing device and the pushing device, the structural design is reasonable, the fixing effect is good, cloth defect detection is facilitated, the detection efficiency is high, and fatigue caused by manual naked eye detection is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth detection, in particular to a cloth defect detection device. Background Art

[0002] During the production process, fabrics are prone to defects or flaws due to environmental factors or raw material influences. These defects may include variations in fabric density, broken threads, streaks, misaligned yarns, spots, patches, damage, and uneven dyeing. Therefore, to provide higher quality fabrics, manual inspection is typically performed. In this manual inspection, the fabric is placed on a conveyor belt and observed visually for defects, which are then marked with labels. However, this method of visual inspection is susceptible to eye fatigue and misjudgment after prolonged observation, leading to a decrease in the fabric defect detection rate. Furthermore, existing methods using fixed fabric are ineffective for defect detection. Therefore, we have developed a fabric defect detection device. Utility Model Content

[0003] The main purpose of the present invention is to provide a cloth defect detection device that can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A fabric defect detection device includes a workbench, a support plate fixedly connected to the upper rear of the workbench, a drive device fixedly connected to the middle of the right end of the support plate, a first sliding groove opened at the upper front of the support plate, a push device fixedly connected to the upper right of the workbench, a second sliding groove opened at the upper front of the workbench, a display control console provided at the upper left of the workbench, a first clamping plate fixedly connected to the middle of the upper end of the workbench, a first fixing frame fixedly connected to the front and rear ends of the first clamping plate, a first clamping groove opened at the middle of the upper end of the first clamping plate, and fixing devices fixedly connected to the upper ends of the push device and the first fixing frame.

[0006] The driving device includes a drive motor, the output end of which passes through a support plate and is fixedly connected to a screw. A slider is movably connected to the outer surface of the screw. An industrial camera is fixedly connected to the lower center of the slider. A camera lens is embedded in the lower center of the industrial camera. Several lights are fixedly connected around the lower perimeter of the industrial camera. The drive motor is fixedly connected to the right end of the support plate.

[0007] Preferably, the pushing device includes a No. 1 cylinder, the output end of the No. 1 cylinder passes through the workbench and is fixedly connected to a push block, the upper end of the push block is fixedly connected to a No. 2 clamping plate, the front end and the rear end of the No. 2 clamping plate are jointly fixedly connected to a No. 2 fixing frame, a No. 2 clamping groove is opened in the middle of the upper end of the No. 2 clamping plate, and the No. 1 cylinder is fixedly connected to the right end of the workbench.

[0008] Preferably, the fixing device includes a No. 2 cylinder, the output end of the No. 2 cylinder passes through the No. 2 fixing frame and is fixedly connected to a cloth pressing block, and the No. 2 cylinder is fixedly connected to the middle part of the upper end of the No. 2 fixing frame.

[0009] Preferably, the second clamping groove is slidably connected within the second sliding groove.

[0010] Preferably, the position and size of the No. 2 clamping groove correspond to the position and size of the cloth pressing block.

[0011] Preferably, the left end of the screw is movably connected to the left wall of the first groove via a bearing.

[0012] Preferably, the slider is slidably connected in the No. 1 slide groove.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. By setting up a driving device, starting the driving motor, driving the screw to rotate, the slider moves left and right in the No. 1 slide, and cooperating with an industrial camera for detection. The camera is an industrial line scan camera that detects fabric damage, pilling, stains, etc. A number of lights are set to observe the changes in the light-transmitting area of ​​the fabric and detect the uneven position of the textile fabric. The detection efficiency is high and the fatigue of manual visual detection is avoided, and the use effect is good;

[0015] 2. By setting up a pushing device and a fixing device, the left side of the cloth is placed in the No. 1 clamping groove and pressed by the fixing device on the left side, and the other side is placed in the No. 2 clamping groove. Then the No. 2 cylinder is started to drive the cloth pressing block to press and fix the cloth in the No. 2 clamping groove, so that the cloth is fixed with good fixing effect, which is conducive to cloth defect detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a cloth defect detection device of the present invention;

[0017] Figure 2 This is a schematic diagram of the overall structure of a driving device of a cloth defect detection device of the present invention;

[0018] Figure 3 This is a schematic diagram of the overall structure of a pushing device of a cloth defect detection device of the present invention;

[0019] Figure 4This is a schematic diagram of the overall structure of the fixing device of the fabric defect detection device of this utility model.

[0020] In the figure: 1. Workbench; 2. Display console; 3. Fixing device; 4. Slide No. 1; 5. Support plate; 6. Driving device; 7. Pushing device; 8. Slide No. 2; 9. Clamping slot No. 1; 10. Clamping plate No. 1; 11. Fixing frame No. 1; 61. Driving motor; 62. Screw; 63. Industrial camera; 64. Camera; 65. Light; 66. Slider; 71. Cylinder No. 1; 72. Pushing block; 73. Clamping plate No. 2; 74. Clamping slot No. 2; 75. Fixing frame No. 2; 31. Cylinder No. 2; 32. Cloth pressing block. DETAILED DESCRIPTION

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] See also Figure 1-4 , the utility model provides a technical solution:

[0025] A fabric defect detection device includes a workbench 1. A support plate 5 is fixedly connected to the upper rear part of the workbench 1. A drive device 6 is fixedly connected to the middle right part of the support plate 5. A first groove 4 is opened at the upper front part of the support plate 5. A push device 7 is fixedly connected to the upper right part of the workbench 1. A second groove 8 is opened at the upper front part of the workbench 1. A display control console 2 is provided at the upper left part of the workbench 1. A first clamping plate 10 is fixedly connected to the middle upper part of the workbench 1. A first fixing frame 11 is fixedly connected to the front and rear ends of the first clamping plate 10. A first clamping groove 9 is opened at the middle upper part of the first clamping plate 10. A fixing device 3 is fixedly connected to the upper end of the push device 7 and the upper end of the first fixing frame 11.

[0026] The driving device 6 includes a drive motor 61, the output end of which passes through the support plate 5 and is fixedly connected to a screw 62. A slider 66 is movably connected to the outer surface of the screw 62. An industrial camera 63 is fixedly connected to the lower middle of the slider 66. A camera 64 is embedded in the lower middle of the industrial camera 63. Several illumination lamps 65 are fixedly connected around the lower perimeter of the industrial camera 63. The drive motor 61 is fixedly connected to the right end of the support plate 5. The left end of the screw 62 is movably connected to the left wall of the first slide groove 4 via a bearing. The slider 66 is slidably connected in the first slide groove 4. By starting the drive motor 61, the screw 62 is rotated, causing the slider 66 to move left and right in the first slide groove 4, cooperating with the industrial camera 63 for detection. The camera 64 is an industrial line scanning camera 64, which detects fabric damage, pilling, stains, etc. Several illumination lamps 65 are set to observe changes in the light-transmitting area of ​​the fabric and detect the unevenness of the textile fabric, resulting in high detection efficiency.

[0027] In this embodiment, the pushing device 7 includes a first cylinder 71. The output end of the first cylinder 71 passes through the workbench 1 and is fixedly connected to a push block 72. A second clamping plate 73 is fixedly connected to the upper end of the push block 72. A second fixing frame 75 is fixedly connected to the front and rear ends of the second clamping plate 73. A second clamping groove 74 is opened in the middle of the upper end of the second clamping plate 73. The first cylinder 71 is fixedly connected to the right end of the workbench 1. The second clamping groove 74 is slidably connected in the second sliding groove 8. The position and size of the second clamping groove 74 correspond to the position and size of the pressing block 32. By the correspondence between the position and size of the second clamping groove 74 and the position and size of the pressing block 32, the left side of the fabric is placed in the first clamping groove 9 and pressed and secured by the fixing device 3. The other side is placed in the second clamping groove 74. Then, the second cylinder 31 is activated to drive the pressing block 32 to press and secure it in the second clamping groove 74, thus fixing the fabric with a good fixing effect.

[0028] In this embodiment, the fixing device 3 includes a second cylinder 31. The output end of the second cylinder 31 passes through the second fixing frame 75 and is fixedly connected to a pressure cloth block 32. The second cylinder 31 is fixedly connected to the upper middle part of the second fixing frame 75.

[0029] It should be noted that this utility model is a fabric defect detection device. During use, the left side of the fabric is placed in the first clamping groove 9 and pressed and secured by the fixing device 3, while the other side is placed in the second clamping groove 74. Then, the second cylinder 31 is activated, driving the pressing block 32 to press and secure the fabric in the second clamping groove 74, thus fixing the fabric with excellent fixation effect. By activating the first cylinder 71, the push block 72 moves left and right in the second sliding groove 8, causing the second clamping plate 73 to move left and right, making the fabric horizontal and straight, which is beneficial for fabric defect detection. By activating the drive motor 61, the screw 62 is rotated, causing the slider 66 to move left and right in the first sliding groove 4, and detection is carried out in conjunction with the industrial camera 63. The camera 64 is an industrial line scanning camera 64, which detects fabric damage, pilling, stains, etc. Several illumination lamps 65 are set up to observe the changes in the light-transmitting area of ​​the fabric, and detect the unevenness of the textile fabric. The detection efficiency is high, and it avoids the fatigue of manual visual inspection, resulting in excellent performance.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cloth defect detection device, comprising a workbench (1), characterized in that: The upper rear part of the workbench (1) is fixedly connected with a support plate (5), the middle part of the right end of the support plate (5) is fixedly connected with a driving device (6), the upper front part of the support plate (5) is provided with a first slide groove (4), the upper right end of the workbench (1) is fixedly connected with a pushing device (7), the upper front part of the workbench (1) is provided with a second slide groove (8), the upper left part of the workbench (1) is provided with a display console (2), the upper middle part of the workbench (1) is fixedly connected with a first clamping plate (10), the front end and rear end of the first clamping plate (10) are fixedly connected with a first fixing frame (11), the middle part of the upper end of the first clamping plate (10) is provided with a first clamping groove (9), and the upper end of the pushing device (7) and the upper end of the first fixing frame (11) are both fixedly connected with a fixing device (3); The driving device (6) comprises a driving motor (61), the output end of the driving motor (61) passes through the supporting plate (5) and is fixedly connected to a screw rod (62), the outer surface of the screw rod (62) is movably connected to a slider (66), the middle part of the lower end of the slider (66) is fixedly connected to an industrial camera (63), the middle part of the lower end of the industrial camera (63) is embedded with a camera head (64), the lower end of the industrial camera (63) is fixedly connected to a plurality of lights (65) around the periphery, and the driving motor (61) is fixedly connected to the right end of the supporting plate (5).

2. A cloth defect detection device according to claim 1, characterized in that: The pushing device (7) comprises a No. 1 cylinder (71), the output end of the No. 1 cylinder (71) passes through the workbench (1) and is fixedly connected to a push block (72), the upper end of the push block (72) is fixedly connected to a No. 2 clamping plate (73), the front end and the rear end of the No. 2 clamping plate (73) are fixedly connected to a No. 2 fixing frame (75), the middle part of the upper end of the No. 2 clamping plate (73) is provided with a No. 2 clamping groove (74), and the No. 1 cylinder (71) is fixedly connected to the right end of the workbench (1).

3. A cloth defect detection device according to claim 1, characterized in that: The fixing device (3) comprises a No. 2 cylinder (31), the output end of the No. 2 cylinder (31) passes through the No. 2 fixing frame (75) and is fixedly connected to a cloth pressing block (32), and the No. 2 cylinder (31) is fixedly connected to the middle part of the upper end of the No. 2 fixing frame (75).

4. A cloth defect detection device according to claim 2, characterized in that: The second clamping groove (74) is slidably connected in the second sliding groove (8).

5. A cloth defect detection device according to claim 2, characterized in that: The position and size of the No. 2 clamping groove (74) correspond to the position and size of the cloth pressing block (32).

6. A cloth defect detection device according to claim 1, characterized in that: The left end of the screw rod (62) is movably connected to the left groove wall of the first slide groove (4) via a bearing.

7. The cloth defect detection device according to claim 1, characterized in that: The sliding block (66) is slidably connected in the first sliding groove (4).