Roller device for preventing photoresist from falling off

The roller device with grooves and a coil spacing component effectively prevents photoresist from falling off during Metal Mesh film processing, maintaining film functionality and improving production efficiency.

CN222259841UActive Publication Date: 2024-12-27牧东光电科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421150196.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-27
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The photoresist on Metal Mesh films tends to fall off during the automated roll-to-roll processes due to poor adhesion with the copper coating, especially in the edge routing areas, leading to copper circuit disconnection and functional failure.

Method used

A roller device with grooves on transmission rollers and a coil spacing component to prevent direct contact between the edge routing areas of the Metal Mesh film and rollers, using embossed narrow tapes to separate coil layers and reduce friction.

Benefits of technology

Prevents photoresist from falling off, ensuring the integrity of the Metal Mesh film function and enhancing process yield and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222259841U_ABST
    Figure CN222259841U_ABST
Patent Text Reader

Abstract

The utility model discloses a roller device for preventing photoresist from falling off. The roller device comprises a feeding roller area, a transmission roller area and a receiving roller area which are arranged in an aligned manner, the transmission roller area comprises a developing roller area, a washing roller area and a drying roller area; the developing roller area, the washing roller area and the drying roller area are composed of a plurality of transmission rollers; grooves are formed in the two sides of the transmission roller, the grooves correspond to the edge wiring area of the Metal Mesh film, and the width of the grooves is not smaller than the maximum width of the edge wiring area of the Metal Mesh film; and a coiled material spacing assembly is arranged at the tail end of the material receiving roller area. According to the utility model, the edge wiring area of the Metal Mesh film is in contact with the groove of the transmission roller, so that the mutual friction between the transmission roller and the edge wiring area of the Metal Mesh film is avoided, and the photoresist is prevented from falling off; the coiled material spacing assembly enables the two embossed narrow bands to be laminated on invalid areas on the two sides of the Metal Mesh film, so that layers of the Metal Mesh film coiled material are separated, mutual friction between the layers of the Metal Mesh film coiled material is prevented, and photoresist is prevented from falling off.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a roller device, in particular to a roller device used for preventing photoresist from falling off. Background Art

[0002] In the preparation process of Metal Mesh flexible touch sensor, it is necessary to go through processes such as photoresist coating, baking, exposure, development, etching, degumming, and blackening. In these automated roll-to-roll processes, the Metal Mesh film often comes into contact with the rollers in the automated equipment. Under a certain tension and speed, the transmission of the rollers will drive the Metal Mesh film forward until the process is completed and the Metal Mesh film is reeled up.

[0003] The copper coating on the surface of the Metal Mesh film has good adhesion to the substrate. During the friction between the roller and the Metal Mesh film, the copper coating is not easy to fall off. The photoresist is coated on the surface of the copper coating and combined with the surface of the copper coating after baking. At this time, the adhesion between the photoresist and the copper coating is relatively poor. During the friction between the roller and the Metal Mesh film or the friction between the layers of the Metal Mesh film coil, the photoresist with a larger area is not easy to fall off because the photoresist itself has a strong cohesive force; the photoresist with a smaller area, especially the photoresist in the edge routing area of ​​the Metal Mesh, has a line width and line spacing between 6um / 6um and 15um / 15um, which is easy to separate from the edge routing of the Metal Mesh, causing the photoresist on the edge routing surface of the Metal Mesh to fall off, and the copper coating in the area where the photoresist falls off will be exposed. After the etching process, the copper circuit in this area will be etched away, resulting in the disconnection of the copper circuit and the failure of the Metal Mesh function. Utility Model Content

[0004] The utility model aims to provide a roller device for preventing photoresist from falling off in order to overcome the deficiencies of the prior art. The photoresist will not fall off when the Metal Mesh film is rolled up, the function remains intact, and the process yield and production efficiency are high.

[0005] To achieve the above object, the technical solution adopted by the utility model is: a roller device for preventing photoresist from falling off, comprising a feeding roller area, a transmission roller area and a receiving roller area which are aligned in sequence;

[0006] The transmission roller area includes a developing roller area, a washing roller area and a drying roller area; the developing roller area, the washing roller area and the drying roller area are all composed of a plurality of aligned transmission rollers; grooves are provided on both sides of the transmission roller, and the positions of the grooves correspond to the edge routing areas of the Metal Mesh film; the width of the grooves is not less than the maximum width of the edge routing areas of the Metal Mesh film.

[0007] Furthermore, a coil spacing component is provided at the end of the receiving roller area, and the coil spacing component includes:

[0008] Mounting brackets, two mounting brackets are arranged on both sides below the end of the receiving roller area;

[0009] A reel is rotatably arranged on the mounting bracket by a driving motor, and a winding disc is arranged on the reel to follow the reel, and the winding disc is used to carry the embossed narrow tape, wherein the upper surface of the embossed narrow tape is evenly distributed with convex points;

[0010] Baffles, two of which are arranged on the reel and located on both sides of the coiling disc, for limiting the embossed narrow strip; wherein the embossed narrow strips on the two coiling discs correspond to the ineffective areas on both sides of the Metal Mesh film respectively.

[0011] Furthermore, the protrusions are circular or square in shape.

[0012] Furthermore, the material of the embossed narrow tape is PET film.

[0013] Furthermore, the feed roller area includes a large feed roller and a small feed roller arranged on one side of the large feed roller.

[0014] Furthermore, the material of the transmission rollers in the developing roller area and the washing roller area is rubber; the material of the transmission roller in the drying roller area is a metal roller with Teflon added on the surface.

[0015] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0016] The utility model discloses a roller device for preventing photoresist from falling off, and grooves of a certain width and depth are provided on both sides of a plurality of driving rollers in a driving roller zone, so that the edge routing area of ​​the Metal Mesh film directly contacts the grooves of the driving roller, thereby avoiding the mutual friction between the driving roller and the edge routing area of ​​the Metal Mesh film, and effectively preventing the problem of photoresist falling off; secondly, a coil spacing component is newly provided below the end of the receiving roller zone, and when the material is received in the receiving roller zone, the coil spacing component synchronously coats two embossed narrow bands on the invalid areas on both sides of the Metal Mesh film coil, thereby separating the layers of the Metal Mesh film coil, preventing the mutual friction between the layers of the Metal Mesh film, and preventing the photoresist from falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The technical solution of the utility model is further described below in conjunction with the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0019] Figure 2 for Figure 1 A magnified view of part A in FIG.

[0020] Figure 3 It is a partial schematic diagram of a coil spacing assembly in one embodiment of the utility model;

[0021] Figure 4 It is a side view of the receiving roller area and the coil spacing assembly in one embodiment of the utility model when they are working;

[0022] Figure 5 This is a schematic diagram of the structure of an embossed narrow belt in one embodiment of the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of an embossed narrow belt in another embodiment of the utility model;

[0024] Among them: feeding roller area 1, driving roller area 2, collecting roller area 3, coil spacing assembly 4, large feeding roller 10, small feeding roller 11, developing roller area 20, washing roller area 21, drying roller area 22, driving roller 200, groove 201, mounting bracket 40, reel 41, coil tray 42, baffle 43, driving motor 44, embossed narrow belt 45. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0026] The utility model provides a roller device for preventing photoresist from falling off, so as to solve the problem in the prior art that the Metal Mesh film often contacts with the roller in the automation equipment during the process of receiving and transmitting the material, and the photoresist falls off during the contact with the roller, causing the Metal Mesh function to fail.

[0027] For ease of understanding, the specific process in the embodiments of the present application is described below. Figure 1 to Figure 2 A roller device for preventing photoresist from falling off in an embodiment of the present application comprises a feed roller area 1, a transmission roller area 2 and a receiving roller area 3 which are aligned in sequence; the transmission roller area 2 comprises a developing roller area 20, a washing roller area 21 and a drying roller area 22; the developing roller area 20, the washing roller area 21 and the drying roller area 22 are all composed of a plurality of aligned transmission rollers 200; grooves 201 are provided on both sides of the transmission roller 200, and the position of the grooves 201 corresponds to the edge routing area of ​​the Metal Mesh film, and the width of the grooves 201 is not less than the maximum width of the edge routing area of ​​the Metal Mesh film.

[0028] In the roller device for preventing photoresist from falling off of the utility model, the width of the groove 201 includes but is not limited to 0.2 cm to 1 cm, and the groove width is adjusted according to the maximum width of the edge routing area of ​​the Metal Mesh film to ensure that the width of the groove 201 is not less than the maximum width of the edge routing area of ​​the Metal Mesh film, so that when the Metal Mesh film passes through a certain transmission roller 200, the edge routing area of ​​the Metal Mesh film is all located above the groove 201 and placed in the center, and will not be offset, so as to ensure that during the transmission process of the transmission roller 200, the edge routing area of ​​the Metal Mesh film will not directly contact the transmission roller 200, but is arranged above the groove 201 in the air, thereby avoiding the edge routing of the Metal Mesh film and the transmission roller 200 from rubbing against each other, and preventing the photoresist on the surface of the copper plating layer from falling off.

[0029] In addition, the depth of the groove 201 includes but is not limited to 0.1 mm to 1 mm, and the depth is adjusted according to the diameter of the transmission roller 200 and the processing method.

[0030] The feed roller area 1 is composed of a large feed roller 10 and a plurality of small feed rollers 11, all of which are made of stainless steel SUS304 and are solid cylinders. The diameter of the large feed roller 10 is 10 cm to 15 cm, and the diameter of the small feed roller 11 is 3 to 5 cm. The number of rollers is set according to the reserved space, including but not limited to 10 to 15. When the Metal Mesh film coil passes through the feed roller area 1, since there is a protective film on the front and back of the Metal Mesh film coil, the photoresist on the surface of the Metal Mesh copper plating layer can be effectively protected, so the Metal Mesh film coil can be directly transmitted through the feed roller area 1.

[0031] Furthermore, the driving rollers in the developing roller area 20 and the washing roller area 21 are made of rubber, and the driving roller 200 in the drying roller area 22 is made of a metal roller with Teflon on the surface, and is in the shape of a solid cylinder, with a roller diameter of 3 cm to 5 cm, and the number of rollers is set according to the reserved space, including but not limited to 100 to 150. The driving roller 200 in the drying roller area is made of metal and Teflon to increase heat resistance and extend service life.

[0032] Furthermore, the material receiving roller area 3 is composed of a large winding roller and multiple small rollers, all of which are made of stainless steel SUS304 and are solid cylindrical in shape. The diameter of the large roller is 10cm~15cm, and the diameter of the small roller is 3~5cm. The number of stainless steel rollers is set according to the reserved space, including but not limited to 10~15.

[0033] based on Figures 3 to 6 As a further preferred embodiment of the present application, the front and back sides of the Metal Mesh film will be coated during the winding process. Due to the existence of the coating tension, the protective film and the photoresist will rub against each other during the coating process. The large winding roller squeezes the protective film and then squeezes the photoresist. The photoresist is at risk of falling off due to the squeezing and friction, so a roll spacing component 4 is added below the end of the receiving roller area 3.

[0034] The coil spacing component 4 is arranged at the end of the track of the receiving roller area 3. The coil spacing component 4 is used to transmit two oppositely arranged embossed narrow belts 45. The two embossed narrow belts 45 are arranged on the left and right sides below the end of the receiving roller area 3. Relative to the installation space position, they are just coated on the invalid area on both sides of the Metal Mesh film, 1 to 2 cm away from the edge, and can be installed and unloaded at any time.

[0035] Specifically, the coil spacing assembly 4 in this embodiment includes a mounting bracket 40, a reel 41, a coiling tray 42 and a baffle 43; two mounting brackets 40 are arranged on both sides below the end of the receiving roller area 3; the reel 41 is rotatably arranged on the mounting bracket 40 by a driving motor 44, and the reel size includes but is not limited to a cylindrical reel length of 173mm and a reel diameter of 3 inches. The reel 41 is provided with a coiling tray 42 that follows the reel 41, and the reeling tray 42 is used to carry an embossed narrow tape 45. The embossed narrow tape 45 is a layer of PET film with countless uniformly arranged convex points on the surface, with a thickness of 25um, a width of 10mm, and a length determined according to the length of the Metal Mesh film coil, including but not limited to 420m. The two baffles 43 are arranged on the reel 41 and are located on both sides of the coil reel 42. The height and thickness of the baffles 43 are not limited. The baffles 43 can prevent the embossed narrow tape 45 from shaking left and right during the lamination process, thereby avoiding the displacement of the embossed narrow tape 45 during lamination. At the same time, the embossed narrow tapes 45 on the two coil reels are respectively located in the invalid areas on both sides of the Metal Mesh film, so that the Metal Mesh film will not be damaged during winding.

[0036] Furthermore, the convex point may be circular or square, or other shapes, which can be adjusted according to actual needs.

[0037] During operation, when the large roller in the receiving roller area 3 reels the Metal Mesh film, the embossed narrow bands 45 installed on the left and right sides below the receiving roller area 3 start to work synchronously. The driving motor 44 drives the reel 41 to rotate, and the reel 41 drives the embossed narrow bands 45 on the reel disk 42 to be transmitted forward to the invalid areas on both sides of the surface of the Metal Mesh photoresist, so that the two embossed narrow bands 45 are coated on the photoresist surface of the Metal Mesh film together when the Metal Mesh film is reeled, and are reeled between the layers of the Metal Mesh coil at the same time. The convex points of the embossed narrow bands 45 will separate the layers of the Metal Mesh coil, prevent the layers of the Metal Mesh coil from rubbing against each other, and avoid the photoresist from falling off, which is highly practical.

[0038] In summary, the roller device provides a groove 201 on the transmission roller 200 and adds a coil spacing component 4 so that the photoresist of the Metal Mesh film will not fall off when the coil is transmitted, thereby ensuring the effectiveness and completeness of the Metal Mesh film function and good practicality.

[0039] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A roller device for preventing photoresist from falling off, characterized in that: It includes a feeding roller area, a transmission roller area and a receiving roller area which are aligned in sequence; The transmission roller area includes a developing roller area, a washing roller area and a drying roller area; the developing roller area, the washing roller area and the drying roller area are all composed of a plurality of aligned transmission rollers; grooves are provided on both sides of the transmission roller, and the positions of the grooves correspond to the edge routing areas of the Metal Mesh film; the width of the grooves is not less than the maximum width of the edge routing areas of the Metal Mesh film.

2. The roller device for preventing photoresist from falling off as claimed in claim 1, characterized in that: A coil spacing component is provided at the end of the receiving roller area, and the coil spacing component includes: Mounting brackets, two mounting brackets are arranged on both sides below the end of the receiving roller area; A reel is rotatably arranged on the mounting bracket by a driving motor, and a winding disc is arranged on the reel to follow the reel, and the winding disc is used to carry the embossed narrow tape, wherein the upper surface of the embossed narrow tape is evenly distributed with convex points; Baffles, two of which are arranged on the reel and located on both sides of the coiling disc, for limiting the embossed narrow strip; wherein the embossed narrow strips on the two coiling discs correspond to the ineffective areas on both sides of the Metal Mesh film respectively.

3. The roller device for preventing photoresist from falling off as claimed in claim 2, characterized in that: The convex points are circular or square in shape.

4. The roller device for preventing photoresist from falling off as claimed in claim 2, characterized in that: The material of the embossed narrow tape is PET film.

5. The roller device for preventing photoresist from falling off as claimed in claim 1, characterized in that: The feed roller area includes a large feed roller and a small feed roller arranged on one side of the large feed roller.

6. The roller device for preventing photoresist from falling off as claimed in claim 1, characterized in that: The material of the transmission rollers in the developing roller area and the washing roller area is rubber; the material of the transmission roller in the drying roller area is a metal roller with Teflon added on the surface.