Automatic drying device for enameled wire production
By combining the spiral resistive wire heating and the design of the dehumidifier cylinder in the drum in the enameled wire drying device, the problem of water vapor affecting the drying effect is solved, efficient water vapor absorption and heat gathering are achieved, and drying efficiency and operation are improved. Convenience.
Patent Information
- Application Number
- CN202420975622.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During the drying process of enameled wire, the evaporated moisture will increase the humidity in the drying box, affecting the drying effect, and the air pump will cause heat loss when the water vapor is extracted, affecting the drying efficiency.
An automatic drying device is designed, including a heating mechanism and a dehumidification and heat-cooling mechanism. The heating is combined with the dehumidification cylinder in the rotary drum. The dehumidification cylinder is quickly replaced and fixed by a folding plate and a tapered cover, and the motor is driven. Drive the rotor to improve dehumidification effect.
Effectively absorb water vapor, gather heat, improve drying effect, simplify the replacement process of dehumidification cylinder, and improve operational efficiency and drying efficiency.
Smart Images

Figure CN222260649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enameled wire drying, in particular to an automatic drying device for enameled wire production. Background Art
[0002] Enameled wire is a main type of winding wire, which consists of two parts: conductor and insulation layer. The bare wire is annealed and softened, then painted and baked several times. It is affected by factors such as raw material quality, process parameters, production equipment, and environment, so the quality characteristics of various enameled wires are different.
[0003] When drying enameled wire, the evaporated water will be distributed in the drying box, increasing the humidity inside the box and affecting the drying effect. At present, water vapor is generally extracted by an air pump, but when the air pump is running, the gas in the box will flow rapidly, and the flow of gas will affect the heat distribution inside the box, thereby affecting the drying and shaping effect of the paint layer on the surface of the wire. In addition, when the air pump extracts water vapor, it will bring the heat out of the box, causing the heat inside the box to be lost quickly, affecting the drying efficiency. In view of this, we propose an automatic drying device for enameled wire production. Utility Model Content
[0004] The utility model aims to provide an automatic drying device for enameled wire production, which solves the problems in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic drying device for enameled wire production, comprising a drying box, wherein a heating mechanism and a dehumidification and heat collection mechanism are arranged in the drying box;
[0007] The dehumidification and heat collection mechanism comprises a rotating drum, in which a dehumidification drum is detachably installed, and openings are provided at both ends of the rotating drum for the enameled wire to pass through;
[0008] The heating mechanism comprises a spiral resistance wire, and the spiral resistance wire is located at the center of the rotating drum.
[0009] Preferably, a plurality of folding plates are fixedly connected to the inner wall of the rotating drum, and the plurality of folding plates are distributed in a circular array, the outer wall of the dehumidification drum is in contact with the rotating drum, and the inner wall of the dehumidification drum is in contact with the folding plates.
[0010] Preferably, a conical cover is threadedly connected to one end of the drum, and a through hole is provided at one end of the conical cover for the enameled wire to pass through.
[0011] Preferably, the heating mechanism further comprises a heating module, the heating module is fixedly installed inside the drying box, and the heating module is electrically connected to the spiral resistance wire.
[0012] Preferably, a support rod is fixedly connected to the heating module, one end of the support rod extends from the opening into the rotating drum and is fixedly connected to one end of the spiral resistance wire.
[0013] Preferably, the dehumidification and heat accumulation mechanism further comprises a support frame, the support frame is fixedly installed in the drying box, and the rotating drum is rotatably installed on the support frame.
[0014] Preferably, the dehumidification and heat collection mechanism also includes a support plate, which is fixedly installed in the drying box, and a drive motor is fixedly installed on the support plate. A drive gear is fixedly installed on the output end of the drive motor, and a gear ring is meshed on the surface of the drive gear, and the gear ring is fixedly installed on the rotating drum.
[0015] By means of the above technical solution, the utility model provides an automatic drying device for enameled wire production, which has at least the following beneficial effects:
[0016] (1) The automatic drying device for enameled wire production can perform surrounding dehumidification on the enameled wire by providing a dehumidification and heat collection mechanism, so that the water vapor around the enameled wire can be quickly absorbed, and the heat is collected to prevent the heat from being lost due to the flow of water vapor, thereby improving the drying effect.
[0017] (2) The automatic drying device for enameled wire production can open one end of the rotating drum by providing a conical cover, thereby facilitating the replacement of the used dehumidification drum. By providing a plurality of folding plates, the dehumidification drum can be snap-fitted and fixed, making the replacement of the dehumidification drum faster and improving the operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;
[0020] Figure 2 It is a partial structural schematic diagram of an embodiment of the utility model;
[0021] Figure 3 It is a cross-sectional view of a rotating drum in an embodiment of the utility model;
[0022] Figure 4 It is a schematic diagram of a dehumidification cylinder and a conical cover in an embodiment of the utility model;
[0023] Figure 5 This is a schematic diagram of a folding plate in an embodiment of the utility model;
[0024] Figure 6It is a side view of the rotating drum and the folding plate in the embodiment of the utility model.
[0025] In the figure: 1, drying box; 11, first perforation; 2, heating mechanism; 21, heating module; 22, support rod; 23, spiral resistance wire; 3, dehumidification and heat collection mechanism; 31, support frame; 32, rotating drum; 33, dehumidification drum; 34, folding plate; 35, conical cover; 36, gear ring; 37, driving gear; 38, driving motor; 39, support plate; 4, box door; 41, second perforation. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 6 , a technical solution provided by the utility model:
[0028] An automatic drying device for enameled wire production includes a drying box 1, one end of which is provided with a box door 4, the drying box 1 is provided with a first through hole 11, the door 4 is provided with a second through hole 41, the first through hole 11 and the second through hole 41 are coaxially arranged for the enameled wire to pass through.
[0029] In this embodiment, a heating mechanism 2 is provided inside the drying box 1 for providing heat required for drying.
[0030] Specifically, the heating mechanism 2 in this embodiment includes a heating module 21, which is fixedly mounted on the inner wall of the drying box 1. A support rod 22 is fixedly connected to the heating module 21. One end of the support rod 22 extends from the opening into the drum 32 and is fixedly connected to a spiral resistance wire 23. The spiral resistance wire 23 is spirally arranged at the center of the drum 32. When in use, the spiral resistance wire 23 can be wrapped around the outside of the enameled wire to heat the enameled wire circumferentially so that the outer periphery of the enameled wire is heated evenly. The heating module 21 is electrically connected to the spiral resistance wire 23.
[0031] When the enameled wire is dried by the traditional drying method, the evaporated water will be distributed in the drying box 1, increasing the humidity inside the box and affecting the drying effect. The water vapor needs to be pumped out by an air pump, but the flow of gas will affect the heat distribution inside the box and bring the heat out of the box, affecting the drying and shaping quality of the paint layer on the surface of the wire. For this reason, a dehumidification and heat collection mechanism 3 is provided in the drying box 1 in this embodiment.
[0032] Specifically, the dehumidification and heat collection mechanism 3 includes a support frame 31, which is fixedly installed in the drying box 1. A rotating drum 32 is rotatably installed on the inner wall of the support frame 31, and the rotating drum 32 is coaxially arranged with the first through hole 11 and the second through hole 41. The rotating drum 32 is sleeved on the outside of the spiral resistance wire 23 to collect the heat of the spiral resistance wire 23.
[0033] Furthermore, a plurality of folding plates 34 are fixedly connected to the inner wall of the rotating drum 32, and the folding plates 34 are distributed in a circular array with the axis of the rotating drum 32 as the center. There is a gap between the folding plates 34 and the inner wall of the rotating drum 32, and the dehumidification cylinder 33 is inserted into the gap. The outer wall of the dehumidification cylinder 33 contacts the rotating drum 32, and the inner wall contacts the folding plates 34, which is clamped between the rotating drum 32 and the folding plates 34, so that the dehumidification cylinder 33 can be easily disassembled and replaced. The dehumidification cylinder 33 is made of a porous structure such as activated carbon, which can effectively absorb water vapor.
[0034] Furthermore, the interior of the rotating drum 32 is a hollow structure, and one end thereof is gathered toward the middle to form a cone shape to reduce the diffusion of heat. The other end of the rotating drum 32 is provided with an opening, and a conical cover 35 is threadedly connected to one end of the opening. A through hole is provided at one end of the conical cover 35 for the enameled wire to pass through. By providing the conical cover 35, the dehumidification drum 33 can be easily replaced.
[0035] In addition, the dehumidification heat collection mechanism 3 also includes a support plate 39, which is fixedly installed in the drying box 1, and a driving motor 38 is fixedly installed on the support plate 39. A driving gear 37 is fixedly installed at the output end of the driving motor 38. A gear ring 36 is meshed on the surface of the driving gear 37, and the gear ring 36 is fixedly installed on the rotating drum 32. Through the meshing of the driving gear 37 and the gear ring 36, the rotating drum 32 can be driven to rotate, thereby rotating the dehumidification drum 33, so that the dehumidification drum 33 can be fully in contact with water vapor, thereby improving the dehumidification effect.
[0036] When the automatic drying device for enameled wire production of the utility model is used, the enameled wire is sequentially passed through the first through hole 11, the rotating drum 32, the conical cover 35 and the second through hole 41, and the heating module 21 and the driving motor 38 are started. The heating module 21 provides power to make the spiral resistance wire 23 generate heat, so that the water on the surface of the enameled wire evaporates, and the enameled wire is dried. The water vapor diffuses around the enameled wire and is absorbed by the dehumidification cylinder 33 inside the rotating drum 32, so that the surrounding area of the enameled wire remains dry.
[0037] The output end of the driving motor 38 drives the driving gear 37 to rotate, and the driving gear 37 drives the gear ring 36 to rotate through meshing. The gear ring 36 synchronously drives the rotating drum 32 to rotate, and then drives the dehumidification drum 33 to rotate, so that the dehumidification drum 33 is in uniform contact with the water vapor, so as to better absorb the water vapor around the enameled wire.
[0038] After a period of time, the cabinet door 4 can be opened, and the conical cover 35 can be rotated so that the conical cover 35 is threadably separated from the rotating drum 32, so that the dehumidification drum 33 can be replaced.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic drying device for enameled wire production, comprising a drying box (1), characterized in that: The drying box (1) is provided with a heating mechanism (2) and a dehumidification and heat collection mechanism (3); The dehumidification and heat collection mechanism (3) comprises a rotating drum (32), a dehumidification drum (33) is detachably mounted in the rotating drum (32), and openings are provided at both ends of the rotating drum (32) for the enameled wire to pass through; The heating mechanism (2) comprises a spiral resistance wire (23), and the spiral resistance wire (23) is located at the center of the rotating drum (32).
2. The automatic drying device for enameled wire production according to claim 1, characterized in that: A plurality of folding plates (34) are fixedly connected to the inner wall of the rotating drum (32), and the plurality of folding plates (34) are distributed in a circular array. The outer wall of the dehumidification drum (33) contacts the rotating drum (32), and the inner wall of the dehumidification drum (33) contacts the folding plates (34).
3. The automatic drying device for enameled wire production according to claim 2, characterized in that: One end of the rotating drum (32) is threadedly connected with a conical cover (35), and one end of the conical cover (35) is provided with a through hole for the enameled wire to pass through.
4. The automatic drying device for enameled wire production according to claim 1, characterized in that: The heating mechanism (2) further comprises a heating module (21), wherein the heating module (21) is fixedly installed inside the drying box (1), and the heating module (21) is electrically connected to the spiral resistance wire (23).
5. The automatic drying device for enameled wire production according to claim 4, characterized in that: A support rod (22) is fixedly connected to the heating module (21), one end of the support rod (22) extends from the opening into the rotating drum (32) and is fixedly connected to one end of the spiral resistance wire (23).
6. The automatic drying device for enameled wire production according to claim 1, characterized in that: The dehumidification and heat collection mechanism (3) further comprises a support frame (31), wherein the support frame (31) is fixedly mounted in the drying box (1), and the rotating drum (32) is rotatably mounted on the support frame (31).
7. The automatic drying device for enameled wire production according to claim 6, characterized in that: The dehumidification and heat collection mechanism (3) also includes a support plate (39), the support plate (39) is fixedly installed in the drying box (1), a driving motor (38) is fixedly installed on the support plate (39), a driving gear (37) is fixedly installed on the output end of the driving motor (38), a gear ring (36) is meshed on the surface of the driving gear (37), and the gear ring (36) is fixedly installed on the rotating drum (32).
