Auxiliary wire plugging device of wire harness terminal
By designing auxiliary plug-ins, using positioning slots, sliding connections and color coding, the error and stability problems in the wiring process of traditional wiring harness terminals are solved, and a more efficient and safe wiring process is achieved.
Patent Information
- Application Number
- CN202420995540.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Incorrect errors are prone to occur during the wiring of traditional wire harness terminals, especially inaccurate color distinction of wires, which leads to damage to product functions and safety hazards.
Design an auxiliary wire plug-in for wire harness terminals, including seat body, stop, blocking plate and color block plate. The stability of wire harness terminals is ensured through positioning slots, sliding connections and double locking mechanisms, and distinguished by color coding and grooves. Improve the accuracy and efficiency of wiring.
Effectively prevent wiring errors, improve the stability and wiring efficiency of wiring harness terminals, reduce the risk of falling off caused by vibration or pulling, and reduce the quality risk caused by human error through intuitive color distinction.
Smart Images
Figure CN222261704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire harnesses, in particular to an auxiliary wire plugger for a wire harness terminal. Background Art
[0002] In the traditional wiring harness terminal plugging operation, manual operation has long been relied on, but this method has significant defects. Due to the uncertainty of human factors, errors are prone to occur during the plugging process, such as misplugging of wires or inaccurate plugging positions. What's more serious is that manual plugging often makes it difficult to ensure the precise arrangement of wire colors, which is undoubtedly a huge challenge for wiring harnesses that require strict color identification. Incorrect plugging will not only damage the function of the product, but also have a serious impact on the overall quality of the product, and may even cause safety hazards. Utility Model Content
[0003] In view of this, the utility model provides an auxiliary wire plugger for a wiring harness terminal, which can effectively assist manual wiring plugging. The blocking pieces are located at the slots on the wiring harness terminal where no wires need to be plugged in, which can prevent workers from mistakenly inserting wires into these slots during the wiring plugging process. Moreover, since the wiring harness terminal is fixed in the positioning slot of the seat body and is doubly locked by the block and the blocking piece, this greatly increases the stability of the wiring harness terminal during operation and reduces the risk of the wiring harness terminal falling off due to vibration or pulling.
[0004] The purpose of the utility model is achieved through the following technical solutions:
[0005] An auxiliary wire plugger for a wiring harness terminal comprises a seat body, a block slidably connected to the seat body, a blocking piece arranged on the block, and a color block plate located next to the block. The seat body is dug with a positioning groove, the wiring harness terminal is embedded in the positioning groove, and the blocking piece is located at a slot hole on the wiring harness terminal where no wire needs to be plugged in.
[0006] The positioning groove on the seat body can accurately adapt to the wiring harness terminal to ensure that it is accurately embedded in the specified position. The sliding connection design of the block allows the staff to easily adjust the position of the block so that different sizes or types of wiring harness terminals can be adapted and fixed. The blocking piece is located at the slots on the wiring harness terminal where no wires are required to be inserted, which can prevent the staff from mistakenly inserting wires into these slots during the wiring process, thereby avoiding damage to the wiring harness terminal and wires. The setting of the color block plate provides intuitive color coding to help staff quickly identify different types or specifications of wiring harness terminals and improve work efficiency. Since the wiring harness terminal is fixed in the positioning groove of the seat body and is doubly locked by the block and the blocking piece, this greatly increases the stability of the wiring harness terminal during work and reduces the risk of the wiring harness terminal falling off due to vibration or pulling.
[0007] Preferably, there are multiple blocking pieces, and there are gaps between the multiple blocking pieces, and the slots on the wiring harness terminal where the wires need to be inserted correspond to the positions of the gaps.
[0008] The design of multiple blocking pieces allows for flexible adjustment according to the different positions and numbers of slots on the wiring harness terminal, ensuring that each slot can be aligned with the corresponding gap. This design greatly improves the convenience and accuracy of operation and reduces the risk of wiring errors or damage caused by misalignment.
[0009] Preferably, a plurality of grooves are formed on the color block plate, and the number and positions of the grooves correspond to the number and positions of the slots on the wiring harness terminal.
[0010] The number and position of the grooves correspond to the slots on the wiring harness terminals, making the wiring harness insertion process more intuitive and simple. Operators can quickly find the corresponding slots based on the position of the grooves, greatly improving work efficiency.
[0011] Preferably, the plurality of grooves are sprayed with colors, and the colors of the grooves are the same as the colors of the slots on the wiring harness terminal into which the wires are to be inserted.
[0012] The clever combination of visual aid elements makes the wire insertion process more intuitive and reliable. By spraying each groove with the same color as the wire to be inserted, the operator can immediately identify which color wire should be inserted, thus avoiding errors caused by color confusion. This design not only improves work efficiency, but also greatly reduces quality risks caused by human errors.
[0013] Preferably, the grooves on the color block plate corresponding to the slots on the wiring harness terminal where no wires need to be inserted are not sprayed with color.
[0014] Provides clear visual distinction, allowing operators to quickly identify which slots need to be plugged in and which do not. Colorless grooves clearly indicate the positions where wires do not need to be plugged in, reducing errors and potential problems caused by incorrect plugging. This intuitive distinction improves operational efficiency and accuracy.
[0015] Preferably, the color block plate is detachably connected to the base body via a screw.
[0016] The detachable connection makes it easy to replace or clean the color plate. When the color on the color plate wears out or needs to be changed to accommodate a different color harness, simply remove the old color plate and install a new one. This design not only improves the flexibility of the equipment, but also reduces maintenance costs and downtime.
[0017] Preferably, the seat body is provided with a slide rail, and the stopper is slidably connected to the slide rail.
[0018] The combination of the slide rail and the stopper allows the stopper to slide easily on the seat body, thereby realizing the quick positioning and fixing of the wiring harness terminal. This design enables the operator to easily adjust the position of the stopper to adapt to wiring harness terminals of different sizes and layouts. In addition, the smooth movement of the slide rail also ensures the stability and reliability of the stopper during the fixing process.
[0019] Preferably, a handle is provided at the end of the stopper.
[0020] The handle design allows the operator to easily grab the stopper for sliding and adjustment. The presence of the handle allows the operator to more accurately control the position of the stopper, ensuring that the stopper can be accurately fixed in the desired position, thereby improving the accuracy and efficiency of wire insertion.
[0021] Preferably, it also includes a return spring for driving the stopper to return to its original position.
[0022] The function of the return spring is to automatically push the stopper back to its initial position after it is moved. The use of the return spring also makes the stopper more stable and reliable during the fixing process, further improving the safety and stability of the system.
[0023] Compared with the prior art, the utility model has the following beneficial effects:
[0024] The auxiliary wire plugger of the wiring harness terminal of the utility model has a positioning groove on the seat body that can accurately adapt to the wiring harness terminal to ensure that it is accurately embedded in the specified position. The sliding connection design of the block allows the staff to easily adjust the position of the block so that wiring harness terminals of different sizes or types can be adapted and fixed. The blocking piece is located at the slot hole on the wiring harness terminal where no wire is required to be inserted, which can prevent the staff from mistakenly inserting the wire into these slot holes during the plugging process, thereby avoiding damage to the wiring harness terminal and the wire. The setting of the color block plate provides intuitive color coding to help the staff quickly identify different types or specifications of wiring harness terminals and improve work efficiency. Since the wiring harness terminal is fixed in the positioning groove of the seat body and is doubly locked by the block and the blocking piece, this greatly increases the stability of the wiring harness terminal during work and reduces the risk of the wiring harness terminal falling off due to vibration or pulling. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1It is a side view of an auxiliary wire connector of a wiring harness terminal according to an embodiment of the utility model.
[0027] Figure 2 It is a front view of an auxiliary wire connector of a wiring harness terminal according to an embodiment of the utility model. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0029] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0030] It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In the description of the embodiments of the present application, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the application product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0032] The technical solution in this application will be described below in conjunction with the accompanying drawings.
[0033] The present embodiment provides an auxiliary plug-in connector for a wiring harness terminal, including a base body 10, a block 20 slidably connected to the base body 10, a blocking piece 21 arranged on the block 20, and a color block plate 30 located next to the block 20. The base body 10 is dug with a positioning groove 11, the wiring harness terminal is embedded in the positioning groove 11, and the blocking piece 21 is located at a slot hole on the wiring harness terminal where no wire needs to be inserted.
[0034] The positioning groove 11 on the base 10 can accurately adapt to the wiring harness terminal to ensure that it is accurately embedded in the specified position. The sliding connection design of the block 20 allows the staff to easily adjust the position of the block 20 so that wiring harness terminals of different sizes or types can be adapted and fixed. The blocking piece 21 is located at the slots on the wiring harness terminal where no wires are required to be inserted, which can prevent the staff from mistakenly inserting wires into these slots during the insertion process, thereby avoiding damage to the wiring harness terminal and the wires. The setting of the color block plate 30 provides intuitive color coding to help the staff quickly identify different types or specifications of wiring harness terminals, thereby improving work efficiency. Since the wiring harness terminal is fixed in the positioning groove 11 of the base 10 and is doubly locked by the block 20 and the blocking piece 21, this greatly increases the stability of the wiring harness terminal during work and reduces the risk of the wiring harness terminal falling off due to vibration or pulling.
[0035] In this embodiment, there are a plurality of blocking sheets 21 , and there are gaps between the plurality of blocking sheets 21 . The slots on the wiring harness terminal where the wires need to be inserted correspond to the positions of the gaps.
[0036] The design of multiple blocking pieces 21 allows for flexible adjustment according to the different positions and numbers of slots on the wiring harness terminal, ensuring that each slot can be aligned with the corresponding gap. Such a design greatly improves the convenience and accuracy of operation and reduces the risk of wiring errors or damage caused by misalignment.
[0037] In this embodiment, a plurality of grooves 31 are formed on the color block plate 30 , and the number and positions of the grooves 31 correspond to the number and positions of the slots on the wiring harness terminal.
[0038] The number and position of the grooves 31 correspond to the slots on the wiring harness terminal, making the wiring harness insertion process more intuitive and simple. The operator can quickly find the corresponding slot according to the position of the grooves 31, thereby greatly improving work efficiency.
[0039] In this embodiment, the plurality of grooves 31 are sprayed with colors, and the colors of the grooves 31 are the same as the colors of the slots on the wiring harness terminal into which the wires are to be inserted.
[0040] The clever combination of visual aid elements makes the wire insertion process more intuitive and reliable. By spraying each groove 31 with the same color as the wire to be inserted, the operator can immediately identify which color wire should be inserted, thus avoiding errors caused by color confusion. This design not only improves work efficiency, but also greatly reduces quality risks caused by human errors.
[0041] In this embodiment, the grooves 31 on the color block plate 30 corresponding to the slots on the wiring harness terminal where no wires need to be inserted are not sprayed with color.
[0042] Provides a clear visual distinction, allowing operators to quickly identify which slots need to be plugged in and which do not. The colorless grooves 31 clearly indicate the positions where no wires need to be plugged in, reducing errors and potential problems caused by incorrect plugging. This intuitive distinction improves operating efficiency and accuracy.
[0043] In this embodiment, the color block plate 30 is detachably connected to the base body 10 via a screw.
[0044] The detachable connection makes it easy to replace or clean the color block board 30. When the color on the color block board 30 is worn or needs to be replaced to adapt to a different color harness, the old color block board 30 can be simply removed and a new one installed. This design not only improves the flexibility of the equipment, but also reduces maintenance costs and downtime.
[0045] In this embodiment, the base body 10 is provided with a slide rail, and the stopper 20 is slidably connected to the slide rail.
[0046] The combination of the slide rail and the stopper 20 allows the stopper 20 to slide easily on the base 10, thereby realizing the rapid positioning and fixing of the wiring harness terminal. This design enables the operator to conveniently adjust the position of the stopper 20 to accommodate wiring harness terminals of different sizes and layouts. In addition, the smooth movement of the slide rail also ensures the stability and reliability of the stopper 20 during the fixing process.
[0047] In this embodiment, a handle 22 is provided at the end of the stopper 20 .
[0048] The design of the handle 22 allows the operator to easily grasp the stopper 20 for sliding and adjustment. The existence of the handle 22 allows the operator to more accurately control the position of the stopper 20, ensuring that the stopper 20 can be accurately fixed at the desired position, thereby improving the accuracy and efficiency of the plugging.
[0049] In this embodiment, a return spring is also included to drive the stopper 20 to return to its original position.
[0050] The function of the return spring is to automatically push the stopper 20 back to the initial position after it is moved. The use of the return spring also makes the stopper 20 more stable and reliable during the fixing process, further improving the safety and stability of the system.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An auxiliary wire connector for a wiring harness terminal, characterized in that: It includes a seat body, a stopper slidably connected to the seat body, a stopper sheet arranged on the stopper, and a color block plate located next to the stopper. The seat body is dug with a positioning groove, the wiring harness terminal is embedded in the positioning groove, and the stopper sheet is located at a slot hole on the wiring harness terminal where no wire needs to be inserted.
2. The auxiliary wire connector of the wiring harness terminal according to claim 1, characterized in that: There are multiple blocking pieces, and there are gaps between the multiple blocking pieces. The slots on the wiring harness terminal where the wires need to be inserted correspond to the positions of the gaps.
3. The auxiliary wire connector of the wiring harness terminal according to claim 1, characterized in that: The color block plate is provided with a plurality of grooves, and the number and positions of the grooves correspond to the number and positions of the slots on the wiring harness terminal.
4. The auxiliary wire connector of the wiring harness terminal according to claim 3, characterized in that: The grooves are sprayed with colors, and the colors of the grooves are the same as the colors of the slots on the wiring harness terminal for inserting wires.
5. The auxiliary wire connector of the wiring harness terminal according to claim 4, characterized in that: The grooves on the color block plate corresponding to the slots on the wiring harness terminals that do not require wire insertion are not sprayed with color.
6. The auxiliary wire connector of the wiring harness terminal according to claim 1, characterized in that: The color block plate is detachably connected to the base body via a screw member.
7. The auxiliary wire connector of the wiring harness terminal according to claim 1, characterized in that: The seat body is provided with a slide rail, and the stopper is slidably connected to the slide rail.
8. The auxiliary wire connector of the wiring harness terminal according to claim 1, characterized in that: A handle is arranged at the end of the stopper.
9. The auxiliary wire connector of the wiring harness terminal according to claim 1, characterized in that: Also included is a return spring for driving the stopper to return.