Safety maintenance monitoring device for chemical equipment
By designing chemical equipment safety maintenance monitoring devices at the chemical equipment maintenance site, using surveillance cameras and photovoltaic power generation boards to achieve real-time monitoring and voice driving, the problem that existing devices cannot effectively monitor personnel and safety hazards is solved, and construction safety and use are improved flexibility.
Patent Information
- Application Number
- CN202420447001.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The existing chemical equipment maintenance interception devices cannot effectively monitor personnel activities and workers' safe operations in the construction area, which poses safety hazards.
Design a safety maintenance monitoring device for chemical equipment, using a surveillance camera for real-time monitoring, and powered to the warning lights and cameras through the photovoltaic power generation board to realize the video and voice prompt functions, and combine the adjustable support rod structure to ensure the height and width of the device. flexibility.
Effectively avoid safety hazards such as outsiders' mistakes and workers' failure to operate according to safety standards, improve construction monitoring effect and flexibility, and enhance the practical value and performance of the device.
Smart Images

Figure CN222262822U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of safe maintenance of chemical equipment, and more specifically, to a safe maintenance monitoring device for chemical equipment. Background Art
[0002] Chemical equipment is part of chemical machinery. Chemical machinery includes two parts. One is chemical machinery, which mainly refers to equipment such as fans, compressors, various pumps for fluid transportation, etc. Its main components are moving machinery, generally called chemical machinery. The second is chemical equipment, which mainly refers to machinery with stationary parts, such as separation equipment such as towers, containers, reactor equipment, etc., sometimes also called non-standard equipment. The division between chemical machinery and other machinery is not very strict. For example, some pumps used in chemical processes are also general equipment used in other industrial sectors. Similarly, there is no strict distinction between chemical machinery and chemical equipment in chemical processes. For example, some reactors are often equipped with moving machines.
[0003] Preventive maintenance of chemical equipment includes: daily maintenance, primary maintenance and secondary maintenance of equipment. Daily maintenance is a mandatory maintenance system that focuses on maintenance and repair of equipment by "operators". Primary maintenance and secondary maintenance are maintenance of equipment by maintenance workers and operators together in the case of shutdown. The three-level maintenance system is an effective way to rely on workshop employees, give full play to the enthusiasm of workshop employees, implement group management and group repair, and combine professionals and groups to do a good job in equipment maintenance. The main tasks of operators in daily maintenance are equipment hygiene, whether the equipment is operating normally, equipment oil level, and notifying mechanics and fitters to repair on site after equipment failure.
[0004] When mechanics and fitters are performing repairs on site, in order to ensure the safety of surrounding personnel and the mechanics and fitters themselves, corresponding interception devices are usually set up around the construction site. Existing interception devices only use guardrails to intercept the construction area, but cannot further monitor the personnel in the construction area, which can easily cause people to enter by mistake and cause safety hazards when mechanics and fitters do not operate according to safety regulations.
[0005] In view of this, research and improvement are carried out on the existing problems, and a chemical equipment safety maintenance monitoring device is provided, which aims to monitor the accidental intrusion of outsiders in real time through monitoring cameras, and can also monitor the safe construction of mechanics and fitters, so as to achieve the purpose of solving problems and improving practical value. Utility Model Content
[0006] The purpose of the utility model is to provide a chemical equipment safety maintenance monitoring device to solve the problems and shortcomings raised in the above-mentioned background technology.
[0007] In order to achieve the above purpose, the utility model provides a chemical equipment safety maintenance monitoring device, which is achieved by the following specific technical means:
[0008] A chemical equipment safety maintenance monitoring device, comprising: a mobile base, an inverter, a battery, a universal wheel, a lower fixed rod, a lower support rod, an upper fixed rod, an upper support rod, a fixing seat, a warning light, a monitoring camera, a photovoltaic panel, and a handle bolt; the inverter is installed on the left side of the mobile base by bolts, and the battery is installed on the right side of the mobile base by bolts; the inverter is connected to the battery by wires; the universal wheel is installed at four locations in a rectangular distribution manner at the lower part of the mobile base by bolts; the lower fixed rod is fixedly installed at the middle position of the upper part of the mobile base by bolts, and the interior of the lower fixed rod is fitted with a clearance sliding method. The lower support rod is sleeved in a sleeve-like manner; the upper fixing rod is fixedly installed on both sides of the top end of the lower support rod by welding, and the interior of the upper fixing rod is sleeved with the upper support rod by a clearance fit sliding manner; the fixing seat is fixedly installed on the front end of the upper support rod by welding, and a warning light is installed on the upper part of the fixing seat by bolts; the monitoring camera is installed on the lower part of the fixing seat by bolts, and the monitoring camera is connected to the battery by wires; the photovoltaic power generation panel is installed on the top end of the lower support rod by welding, and the photovoltaic power generation panel is connected to the battery by wires; the handle bolts are respectively installed on the top end of the lower fixing rod and the front end of the upper fixing rod by threaded connection.
[0009] As a further optimization of the technical solution, the movable base is a rectangular box structure with a circular hole in the middle of the upper portion.
[0010] As a further optimization of the technical solution, the lower fixing rod and the lower supporting rod are both made of stainless steel round tubes, and the lower fixing rod and the lower supporting rod are screwed and fixed by handle bolts.
[0011] As a further optimization of the technical solution, the upper fixing rod and the upper supporting rod are both made of stainless steel round tubes, and the upper fixing rod and the upper supporting rod are screwed and fixed by handle bolts.
[0012] As a further optimization of this technical solution, the surveillance camera adopts an IPC669-A model surveillance camera.
[0013] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0014] 1. The utility model can use voice to drive away outsiders when they are detected to have accidentally entered by setting up surveillance cameras. At the same time, it can also facilitate monitoring personnel to monitor mechanics and fitters in real time to avoid safety hazards caused by not operating in accordance with safety construction specifications, thereby further improving the monitoring effect of the device on construction and making it more practical.
[0015] 2. The utility model generates electricity through photovoltaic panels and stores it in batteries, which can be supplied to warning lights and surveillance cameras, so that the device can be used without restrictions and without wiring, thereby improving the flexibility of use and making it more practical.
[0016] 3. The utility model can adjust the height and width of the device by sliding the lower support rod in the lower fixed rod and sliding the upper support rod in the upper fixed rod, thereby better improving its use effect and making it more practical.
[0017] 4. The utility model has video and voice prompt monitoring functions, which improves the safety of mechanics and fitters, and has strong flexibility in use, making it more practical and valuable, thereby effectively solving the problems and shortcomings of existing technologies and equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0019] Figure 1 It is an overall schematic diagram of the utility model;
[0020] Figure 2 It is a side view structural schematic diagram of the utility model;
[0021] Figure 3 This is a schematic diagram of the internal structure of the mobile base of the utility model;
[0022] Figure 4 It is a partial enlarged structural schematic diagram of the utility model.
[0023] In the figure: mobile base 1, inverter 2, battery 3, universal wheel 4, lower fixing rod 5, lower support rod 6, upper fixing rod 7, upper support rod 8, fixing seat 9, warning light 10, monitoring camera 11, photovoltaic panel 12, handle bolt 13. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] A chemical equipment safety maintenance monitoring device comprises: a mobile base 1, an inverter 2, a battery 3, a universal wheel 4, a lower fixing rod 5, a lower support rod 6, an upper fixing rod 7, an upper support rod 8, a fixing seat 9, a warning light 10, a monitoring camera 11, a photovoltaic power generation panel 12, and a handle bolt 13.
[0026] An inverter 2 is installed on the left side of the mobile base 1 by bolts, and a battery 3 is installed on the right side of the mobile base 1 by bolts; the inverter 2 is connected to the battery 3 by wires; the main function of the inverter 2 is to convert the DC power of the low-voltage battery 3 into household 220-volt AC power, and the wires of the inverter 2 pass through the internal hollows of the lower fixed rod 5, the lower support rod 6, the upper fixed rod 7, and the upper support rod 8, and are connected to the monitoring camera 11 and the warning light 10, so that the battery 3 supplies the monitoring camera 11 and the warning light 10 with 220-volt AC power.
[0027] The universal wheels 4 are installed at four locations in a rectangular distribution manner at the lower part of the mobile base 1 by bolts; the universal wheels 4 are equipped with locking devices and can be stopped at a suitable position.
[0028] The lower fixing rod 5 is fixedly installed at the middle position of the upper part of the mobile base 1 by bolts, and the lower supporting rod 6 is sleeved inside the lower fixing rod 5 by a clearance fit sliding manner; the upper fixing rod 7 is fixedly installed on both sides of the top end of the lower supporting rod 6 by welding, and the upper supporting rod 8 is sleeved inside the upper fixing rod 7 by a clearance fit sliding manner; the fixing seat 9 is fixedly installed at the front end of the upper supporting rod 8 by welding, and a warning light 10 is installed on the upper part of the fixing seat 9 by bolts; the monitoring camera 11 is installed on the lower part of the fixing seat 9 by bolts, and the monitoring camera 11 is connected to the battery 3 by wires.
[0029] The photovoltaic power generation panel 12 is installed on the top of the lower support rod 6 by welding, and the photovoltaic power generation panel 12 is connected to the storage battery 3 by wires. The photovoltaic power generation panel 12 charges the storage battery 3 after generating electricity.
[0030] The handle bolt 13 is respectively installed at the top end of the lower fixing rod 5 and the front end of the upper fixing rod 7 by means of threaded connection.
[0031] Specifically, the mobile base 1 is a rectangular box structure with a round hole in the middle of the upper portion, and the round hole of the mobile base 1 is connected to the lower support rod 6, so as to facilitate the wiring between the warning light 10, the monitoring camera 11 and the battery 3.
[0032] Specifically, the lower fixing rod 5 and the lower supporting rod 6 are both made of stainless steel round tubes, and the lower fixing rod 5 and the lower supporting rod 6 are screwed and fixed by a handle bolt 13. The lower fixing rod 5 and the lower supporting rod 6 can adjust the upper and lower heights of the device.
[0033] Specifically, the upper fixing rod 7 and the upper supporting rod 8 are both made of stainless steel round tubes, and the upper fixing rod 7 and the upper supporting rod 8 are screwed and fixed by a handle bolt 13. The upper fixing rod 7 and the upper supporting rod 8 can adjust the left and right width of the device.
[0034] Specifically, the monitoring camera 11 adopts a wireless IPC669-A model monitoring camera, and the monitoring camera 11 can perform an automatic voice expulsion function to prevent outsiders from accidentally entering the construction area.
[0035] Specific implementation steps: When using the device, first push the device to the designated construction location using the universal wheels 4, then raise and lower the lower support rod 6 in the lower fixed rod 5 to a suitable height, adjust the upper support rod 8 in the upper fixed rod 7 to a suitable width, and then turn on the warning light 10 and the surveillance camera 11 to start the monitoring operation.
[0036] To sum up: this chemical equipment safety maintenance monitoring device, by setting up a monitoring camera, can use voice to drive away outsiders when they mistakenly break in. At the same time, it can also facilitate monitoring personnel to monitor mechanics and fitters in real time to avoid safety hazards caused by not following safety construction specifications, thereby further improving the monitoring effect of the device on construction and making it more practical; the electricity generated by photovoltaic panels is stored in batteries and can be supplied to warning lights and monitoring cameras, so that the use of the device is unrestricted, the flexibility of use is improved, and it is more practical; the lower support rod is slidably connected in the lower fixed rod, and the upper support rod is slidably connected in the upper fixed rod, so that the device can be adjusted in height and width, thereby better improving its use effect, making it more practical, and solving the problems existing in the existing devices.
[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical equipment safety maintenance monitoring device, comprising: A mobile base (1), an inverter (2), a battery (3), a universal wheel (4), a lower fixing rod (5), a lower support rod (6), an upper fixing rod (7), an upper support rod (8), a fixing seat (9), a warning light (10), a monitoring camera (11), a photovoltaic panel (12), and a handle bolt (13); characterized in that: the inverter (2) is installed on the left side of the mobile base (1) by bolts, and the battery (3) is installed on the right side of the mobile base (1) by bolts; the inverter (2) is connected to the battery (3) by wires; the universal wheel (4) is installed at four locations in a rectangular distribution manner on the lower part of the mobile base (1) by bolts; the lower fixing rod (5) is fixedly installed at the middle position of the upper part of the mobile base (1) by bolts, and the interior of the lower fixing rod (5) is slidingly connected by a clearance fit. The lower support rod (6) is sleeved; the upper fixing rod (7) is fixedly mounted on both sides of the top of the lower support rod (6) by welding, and the interior of the upper fixing rod (7) is sleeved with the upper support rod (8) by a clearance fit sliding manner; the fixing seat (9) is fixedly mounted on the front end of the upper support rod (8) by welding, and a warning light (10) is installed on the upper part of the fixing seat (9) by bolts; the monitoring camera (11) is installed on the lower part of the fixing seat (9) by bolts, and the monitoring camera (11) is connected to the battery (3) by wires; the photovoltaic power generation panel (12) is installed on the top of the lower support rod (6) by welding, and the photovoltaic power generation panel (12) is connected to the battery (3) by wires; the handle bolt (13) is respectively installed on the top of the lower fixing rod (5) and the front end of the upper fixing rod (7) by threaded connection.
2. A chemical equipment safety maintenance monitoring device according to claim 1, characterized in that: The movable base (1) is a rectangular box structure with a circular hole in the middle of the upper portion.
3. A chemical equipment safety maintenance monitoring device according to claim 1, characterized in that: The lower fixing rod (5) and the lower supporting rod (6) are both made of stainless steel round tubes, and the lower fixing rod (5) and the lower supporting rod (6) are screwed and fixed together by means of a handle bolt (13).
4. A chemical equipment safety maintenance monitoring device according to claim 1, characterized in that: The upper fixing rod (7) and the upper supporting rod (8) are both made of stainless steel round tubes, and the upper fixing rod (7) and the upper supporting rod (8) are screwed and fixed together by means of a handle bolt (13).
5. A chemical equipment safety maintenance monitoring device according to claim 1, characterized in that: The monitoring camera (11) adopts an IPC669-A model monitoring camera.
