Automatic sodium periodate acidification device
By designing the automatic acidification device of sodium periodate, the quantitative drainage structure and electromagnet linkage are used to solve the problems of safety and operation difficulty of nitric acid use, and the stability and safety control of the acidification process of sodium periodate is achieved.
Patent Information
- Application Number
- CN202421047381.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the existing acidification of sodium periodate, the use of nitric acid has safety risks and is difficult to operate, making it difficult to accurately control the reaction temperature and end point test, resulting in high on-site operation risks.
A sodium periodate acidification automatic device is designed, adopting a quantitative drainage structure, including T-type drainage pipe, feeding valve, transit valve, pressure airbag, concave extrusion block, telescopic solenoid and telescopic magnet, etc., which are controlled by current Linked with magnetic force to achieve accurate drainage and regulation of raw materials, reduce manual intervention, and improve the degree of automation.
The stability and continuity control of the acidification process of sodium periodate is achieved, operating errors and safety risks are reduced, and the accuracy of raw material dosage and reaction safety are ensured.
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Figure CN222267073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sodium periodate acidification, in particular to an automatic sodium periodate acidification device. Background Art
[0002] Sodium periodate is an important iodine-containing oxidant, a colorless or white crystalline powder, easily soluble in water, acetic acid and other solvents, but insoluble in ethanol. Its synthesis involves the oxidation of sodium iodate with sodium hypochlorite under alkaline conditions, acidification to obtain a solution, and then concentration and drying. The acidification process is exothermic and dangerous, and the use of nitric acid, a strong oxidizing and corrosive acid, is extremely dangerous to contact with its vapor. Nitric acid has a strong irritating and corrosive effect on the skin and mucous membranes. Inhalation can cause acute poisoning, and oral administration can cause corrosive stomatitis and gastroenteritis, and even shock or renal failure. In the prior art, the reaction temperature, endpoint test and nitric acid dripping control are all operated on site, which is risky and difficult to control accurately. Therefore, close-range operation should be avoided when using nitric acid, and a safer and more accurate control method should be sought. In view of this, in-depth research was conducted on the above-mentioned issues, and this case was created. Utility Model Content
[0003] To achieve the above purpose, the utility model is implemented through the following technical solutions: a sodium periodate acidification automatic device, comprising: a reactor, a raw material tank and a processing bracket, the reactor and the raw material tank are installed on the processing bracket, and the raw material tank is connected to the reactor through a quantitative drainage structure;
[0004] The quantitative drainage structure comprises: a T-shaped drainage tube, a feeding valve, a transfer valve, a pressure airbag, a concave extrusion block, a pair of convex extrusion telescopic blocks, a pair of drainage extrusion blocks, a pair of telescopic electromagnets, a pair of telescopic magnets, a pair of automatic adjustment resistors, a plurality of telescopic set springs and a plurality of telescopic limit shafts;
[0005] The feeding valve is installed on the T-shaped drainage tube, and the feeding valve is connected to the reactor, the transfer valve is installed on the T-shaped drainage tube, and the transfer valve is connected to the raw material tank, the pressure airbag is installed on the T-shaped drainage tube, the concave extrusion block is installed on the processing bracket, a pair of convex extrusion grooves are provided on the concave extrusion block, a pair of convex extrusion telescopic blocks are respectively movably inserted in the inner side of a pair of convex extrusion grooves, a number of telescopic limit shafts are respectively movably inserted in the inner side of a pair of convex extrusion grooves, and a number of telescopic limit shafts are respectively movably inserted in the pair of convex extrusion telescopic blocks, a number of telescopic set springs are respectively set on a number of telescopic limit shafts, a pair of telescopic electromagnets are respectively installed on the inner side of a pair of convex extrusion grooves, a pair of telescopic magnets are respectively installed on a pair of convex extrusion telescopic blocks, a pair of automatic adjustment resistors are respectively installed on a pair of telescopic electromagnets, and a pair of drainage extrusion blocks are respectively installed on a pair of convex extrusion telescopic blocks.
[0006] Preferably, centrifugal rotating blades are provided on the inner side of the T-shaped drainage tube.
[0007] Preferably, a liquid level meter is provided inside the raw material tank.
[0008] Preferably, a flow sensor is provided on the inner side of the T-shaped drainage tube.
[0009] Preferably, a pH sensor is provided inside the reactor.
[0010] Preferably, a temperature sensor is provided inside the reactor;
[0011] Beneficial Effects
[0012] The utility model provides an automatic sodium periodate acidification device. It has the following beneficial effects: the automatic sodium periodate acidification device can generate different magnetic poles by adjusting the current direction on the telescopic electromagnet, thereby realizing precise repulsion control of the convex extrusion telescopic block; the fine adjustment of the magnetic repulsion force can very accurately control the relative expansion and contraction of the drainage extrusion block, thereby realizing precise extrusion of the pressure airbag; in the whole process, the linkage between the electromagnet, the telescopic block and the drainage extrusion block is realized by current control and magnetic repulsion, without manual intervention, thus improving the degree of automation of the operation; by changing the magnetic size of the telescopic electromagnet, the repulsion force of the convex extrusion telescopic block can be adjusted; at the same time, the coordinated use of several telescopic set springs , can further adjust the position distance between the drainage extrusion blocks, thereby changing the contraction size of the pressure airbag and realizing flexible adjustment of the amount of drainage raw materials; by precisely controlling the contraction and expansion of the pressure airbag, the raw materials can be stably drained from the raw material tank to the reactor; this stable drainage method helps to ensure the continuity and stability of the reaction process; at the end of the process, through the coordinated operation of the transfer valve and the feeding valve, it can be ensured that the raw materials enter the reactor stably in a predetermined amount; this is crucial for chemical reactions that require precise control of the amount of raw materials; the entire process is reasonably designed, and the linkage between the various components is tight and reliable, which reduces the possibility of operating errors and improves the safety of the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic structural diagram of an automatic sodium periodate acidification device described in the utility model.
[0014] Figure 2 This is a schematic structural diagram of an automatic sodium periodate acidification device described in the utility model.
[0015] Figure 3 This is a schematic structural diagram of an automatic sodium periodate acidification device described in the utility model.
[0016] In the figure: 1. Reactor; 2. Raw material tank; 3. Processing bracket; 4. T-type drainage tube; 5. Feeding valve; 6. Transfer valve; 7. Pressure airbag; 8. Concave extrusion block; 9. Convex extrusion telescopic block; 10. Drainage extrusion block; 11. Telescopic electromagnet; 12. Telescopic magnet; 13. Automatic adjustment resistor; 14. Telescopic set spring; 15. Telescopic limit shaft. DETAILED DESCRIPTION
[0017] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0018] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.
[0019] Example
[0020] like Figure 1-3 As shown, the reactor 1 and the raw material tank 2 are installed on the processing bracket 3, and the raw material tank is connected to the reactor 1 through a quantitative drainage structure;
[0021] Specifically, the quantitative drainage structure includes: a T-shaped drainage tube 4, a feeding valve 5, a transfer valve 6, a pressure airbag 7, a concave extrusion block 8, a pair of convex extrusion telescopic blocks 9, a pair of drainage extrusion blocks 10, a pair of telescopic electromagnets 11, a pair of telescopic magnets 12, a pair of automatic adjustment resistors 13, a plurality of telescopic set springs 14 and a plurality of telescopic limit shafts 15;
[0022] Specifically, the feeding valve 5 is installed on the T-shaped drainage tube 4, and the feeding valve 5 is connected to the reactor 1, the transfer valve 6 is installed on the T-shaped drainage tube 4, and the transfer valve 6 is connected to the raw material tank, the pressure airbag 7 is installed on the T-shaped drainage tube 4, the concave extrusion block 8 is installed on the processing bracket 3, and a pair of convex extrusion grooves are provided on the concave extrusion block 8, a pair of convex extrusion telescopic blocks 9 are respectively movably inserted into the inner side of a pair of convex extrusion grooves, and a plurality of telescopic limit shafts 15 are respectively movably inserted into a pair of The inner side of the convex extrusion groove, and the plurality of telescopic limit shafts 15 are respectively movably inserted on a pair of the convex extrusion telescopic blocks 9, the plurality of telescopic sleeve springs 14 are respectively sleeved on the plurality of telescopic limit shafts 15, a pair of telescopic electromagnets 11 are respectively installed on the inner side of a pair of the convex extrusion grooves, a pair of telescopic magnets 12 are respectively installed on a pair of the convex extrusion telescopic blocks 9, a pair of automatic adjustment resistors 13 are respectively installed on a pair of telescopic electromagnets 11, and a pair of drainage extrusion blocks 10 are respectively installed on a pair of the convex extrusion telescopic blocks 9;
[0023] It should be noted that, in the above, the transfer valve 6 between the T-shaped drainage tube 4 and the raw material tank is opened, and a pair of telescopic electromagnets 11 inside the concave extrusion block 8 are energized, and the current direction of the pair of telescopic electromagnets 11 is adjusted to generate magnetism with different magnetic poles, and the pair of telescopic electromagnets 11 magnetically repel the pair of telescopic magnets 12 respectively, and the convex extrusion telescopic blocks 9 thereon are driven by the pair of telescopic magnets 12 respectively, and the drainage extrusion blocks 10 thereon are driven by the relative expansion and contraction of the pair of convex extrusion telescopic blocks 9, and the relative expansion and contraction of the pair of drainage extrusion blocks 10 is achieved, so as to achieve the relative expansion and contraction of the pair of drainage extrusion blocks 10, thereby achieving the compression of the pressure airbag 7, thereby achieving the drainage of the gas inside the pressure airbag 7 to the inside of the raw material tank, and then through the reaction operation The telescopic electromagnet 11 causes the convex extrusion telescopic block 9 to telescope, thereby loosening the drainage extrusion block 10, and through the deformation of the pressure airbag 7, the raw material inside the raw material tank is drained to the inside of the pressure airbag 7, so as to adjust the magnetic size on the telescopic electromagnet 11, so as to repel the convex extrusion telescopic block 9 according to different magnetic properties, and at the same time, through a number of telescopic sleeve springs 14, the convex extrusion telescopic block 9 and the magnetic size are matched to change the position distance between the drainage extrusion block 10, so as to change the contraction size of the pressure airbag 7, so as to adjust the amount of drainage raw material, and then the transfer valve 6 is closed, the feeding valve 5 is opened, and the pressure airbag 7 is squeezed, so as to stably drain the raw material to the inside of the reactor 1, so as to achieve quantitative drainage and feeding.
[0024] As a preferred solution, further, the inner side of the T-shaped drainage tube 4 is provided with centrifugal rotating blades.
[0025] As a preferred solution, further, a liquid level meter is provided inside the raw material tank 2 .
[0026] As a preferred solution, further, a flow sensor is provided inside the T-shaped drainage tube 4 .
[0027] As a preferred solution, further, a pH sensor is provided inside the reactor 1.
[0028] As a preferred solution, further, a temperature sensor is provided inside the reactor 1;
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sodium periodate acidification automatic device, comprising: A reaction kettle, a raw material tank and a processing support, wherein the reaction kettle and the raw material tank are installed on the processing support, and the raw material tank is connected to the reaction kettle through a quantitative drainage structure; The quantitative drainage structure comprises: a T-shaped drainage tube, a feeding valve, a transfer valve, a pressure airbag, a concave extrusion block, a pair of convex extrusion telescopic blocks, a pair of drainage extrusion blocks, a pair of telescopic electromagnets, a pair of telescopic magnets, a pair of automatic adjustment resistors, a plurality of telescopic set springs and a plurality of telescopic limit shafts; The feeding valve is installed on the T-shaped drainage tube, and the feeding valve is connected to the reactor, the transfer valve is installed on the T-shaped drainage tube, and the transfer valve is connected to the raw material tank, the pressure airbag is installed on the T-shaped drainage tube, the concave extrusion block is installed on the processing bracket, a pair of convex extrusion grooves are provided on the concave extrusion block, a pair of convex extrusion telescopic blocks are respectively movably inserted in the inner side of a pair of convex extrusion grooves, a number of telescopic limit shafts are respectively movably inserted in the inner side of a pair of convex extrusion grooves, and a number of telescopic limit shafts are respectively movably inserted in the pair of convex extrusion telescopic blocks, a number of telescopic set springs are respectively set on a number of telescopic limit shafts, a pair of telescopic electromagnets are respectively installed on the inner side of a pair of convex extrusion grooves, a pair of telescopic magnets are respectively installed on a pair of convex extrusion telescopic blocks, a pair of automatic adjustment resistors are respectively installed on a pair of telescopic electromagnets, and a pair of drainage extrusion blocks are respectively installed on a pair of convex extrusion telescopic blocks.
2. A sodium periodate acidification automatic device according to claim 1, characterized in that, The inner side of the T-shaped drainage tube is provided with centrifugal rotating blades.
3. A sodium periodate acidification automatic device according to claim 2, characterized in that, A liquid level meter is arranged inside the raw material tank.
4. A sodium periodate acidification automatic device according to claim 3, characterized in that: A flow sensor is arranged inside the T-shaped drainage tube.
5. A sodium periodate acidification automatic device according to claim 4, characterized in that: A pH sensor is arranged inside the reactor.
6. A sodium periodate acidification automatic device according to claim 5, characterized in that: A temperature sensor is arranged inside the reactor.