Adjustable vertical bidirectional sorting machine
By designing an adjustable vertical two-way sorting machine, using the feeding mechanism and synchronous pulley transmission system, the problem of low efficiency and accuracy in finished cigarette sorting is solved, and efficient and flexible sorting and packaging quality improvement is achieved. .
Patent Information
- Application Number
- CN202420215813.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-30
AI Technical Summary
In the field of finished cigarette logistics sorting, the prior art is difficult to improve sorting efficiency and accuracy, and the labor intensity is high, which can easily damage the cigarette and the conveyor line arrangement is inflexible.
An adjustable vertical two-way sorter is designed, including a rack, feeding mechanism, cigarette holder, electronic tag bracket and electrical control cabinet. It adopts a forward and reverse motor and a synchronous pulley drive system to achieve two-way outlet and flexibility. conveyor line arrangement.
It improves sorting efficiency and accuracy, reduces labor intensity, avoids smoke damage, enhances the quality of sorting packaging, and improves the flexibility of conveyor line layout.
Smart Images
Figure CN222267899U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machinery, in particular to an adjustable vertical bidirectional sorting machine. Background Art
[0002] In the field of finished cigarette logistics sorting, sorting operations are the delivery plan of the cargo logistics center based on the basic order requirements. The cigarettes are picked out from their storage locations as quickly and accurately as possible, and classified and concentrated in a certain way, and finally delivered to various tobacco sales points. In the current domestic finished cigarette sales market, there are as many as 132 brands, and each brand also has multiple different specifications such as standard, medium, and thin. Therefore, how to improve sorting efficiency while ensuring accuracy is an eternal topic in the field of finished cigarette logistics sorting. Utility Model Content
[0003] The purpose of the utility model is to provide an adjustable vertical two-way sorting machine in view of the defects and shortcomings of the prior art. The cigarette replenishing method is simple, fast and labor-saving, which reduces labor intensity and improves work efficiency; the sorting is flexible and accurate, and it is not easy to damage cigarette strips, thereby improving the sorting and packaging quality; at the same time, the conveyor lines can be arranged on both sides of the front and back of the device at the same time, which can make the device more flexible in the installation layout of the actual sorting system while meeting all functions; the device can also be not limited to sorting cigarettes to one conveyor line, thereby improving the efficiency of sorting cigarettes.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it comprises a frame, a material-dispensing mechanism arranged at the bottom of the frame, a cigarette bin assembly corresponding to the top of the material-dispensing mechanism and arranged in the frame, and a cigarette-handling platform arranged in the cigarette bin assembly and fixed on the frame; an electronic label bracket is arranged on the top of the frame, and an LED display screen corresponding to the cigarette bin assembly is arranged in the electronic label bracket; an electric control cabinet is arranged on the back of the frame, and the electric control cabinet is electrically connected to the material-dispensing mechanism and the LED display screen respectively; the bottom of the cigarette bin assembly is provided with a two-way outlet, and the motor in the material-dispensing mechanism is a forward and reverse motor.
[0005] Preferably, the material shifting mechanism further comprises two legs, a material shifting bracket fixed on the top of the two legs, a double-row sprocket rotatably connected to the two end heads inside the material shifting bracket, a double-row chain connecting the two double-row sprockets, and a shifting block fixed on the farthest ends of the double-row chain; the motor is fixed on the side of one of the legs, and the motor is electrically connected to the electric control cabinet, a driving synchronous pulley is connected to the output shaft of the motor, the driving synchronous pulley is connected to the driven synchronous pulley by a synchronous belt, and the driven synchronous pulley is rotatably installed on the material shifting bracket.
[0006] Preferably, a tensioning wheel is mounted on the material shifting bracket by using an adjusting rod, the tensioning wheel is located between the upper and lower chains of the double-row chain, and is movably abutted against the lower chain.
[0007] Preferably, the cigarette bin assembly includes two symmetrically arranged partitions; a two-way exit cigarette bin channel is formed between the two symmetrically arranged partitions; the double-row chains are correspondingly arranged below the two-way exit cigarette bin channel; a depth adjustment plate is movably arranged inside the back of the two-way exit cigarette bin channel, and a depth adjustment rod is connected to the upper and lower parts of the back of the depth adjustment plate, and the depth adjustment rod is movably mounted on a depth adjustment support plate, and the depth adjustment support plate is connected to the upper and lower parts of the back of the partitions in multiple cigarette bin assemblies; and depth adjustment limit nuts are connected to the depth adjustment rod at the front and rear sides of the depth adjustment support plate.
[0008] Preferably, the lower front portions of the partitions in the plurality of cigarette bin assemblies are all connected to the transverse connecting channel steels.
[0009] Preferably, outlet smoke barrier rubbers are provided on both the front and back sides of the bottom of the two-way outlet smoke bin channel, wherein the front outlet smoke barrier rubber is connected to the transverse connecting channel steel, and the back outlet smoke barrier rubber is connected to the depth adjustment plate.
[0010] Preferably, the front side of the partition is provided with imported smoke-blocking rubber.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the utility model provides an adjustable vertical two-way sorting machine, the cigarette replenishing method is simple, fast and labor-saving, the labor intensity is reduced and the work efficiency is improved; the sorting is flexible and the accuracy is reliable, the cigarette strips are not easily damaged, and the sorting and packaging quality is improved; at the same time, the conveyor lines can be arranged on both sides of the front and back of the device at the same time, while meeting all functions, the device can be more flexible in the installation layout of the actual sorting system; the device can also not be limited to sorting cigarettes to one conveyor line, thereby improving the efficiency of sorting cigarettes. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the back side of the utility model.
[0013] Figure 2 It is a front schematic diagram of the utility model.
[0014] Figure 3 It is a front schematic diagram of the cigarette bin assembly in the utility model.
[0015] Figure 4 It is a schematic diagram of the back side of the cigarette bin assembly in the utility model.
[0016] Figure 5 It is a left side schematic diagram of the material shifting mechanism in the utility model.
[0017] Figure 6 It is a right side schematic diagram of the material shifting mechanism in the utility model.
[0018] Description of reference numerals:
[0019] Frame 1, material shifting mechanism 2, support leg 2-1, motor 2-2, material shifting bracket 2-3, double-row sprocket 2-4, double-row chain 2-5, shifting block 2-6, active synchronous pulley 2-7, driven synchronous pulley 2-8, synchronous belt 2-9, tensioning wheel 2-10, cigarette bin assembly 3, partition 3-1, two-way outlet cigarette bin channel 3-2, inlet smoke barrier rubber 3-3, outlet smoke barrier rubber 3-4, depth adjustment rod 3-5, depth adjustment plate 3-6, depth adjustment limit nut 3-7, depth adjustment support plate 3-8, transverse connecting channel steel 3-9, cigarette sorting platform 4, electronic label bracket 5, LED display screen 6, electric control cabinet 7. DETAILED DESCRIPTION
[0020] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. The preferred embodiments in the description are only used as examples, and all other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 and Figure 2 , this specific embodiment adopts the following technical scheme: it comprises a frame 1, a material-dispensing mechanism 2 arranged at the bottom of the frame 1, a cigarette bin assembly 3 corresponding to the top of the material-dispensing mechanism 2 and arranged in the frame 1, and a cigarette-handling platform 4 arranged in the cigarette bin assembly 3 and fixed on the frame 1; an electronic label bracket 5 is arranged on the top of the frame 1, and an LED display screen 6 corresponding to the cigarette bin assembly 3 is arranged in the electronic label bracket 5; an electric control cabinet 7 is arranged on the back of the frame 1, and the electric control cabinet 7 is electrically connected to the material-dispensing mechanism 2 and the LED display screen 6 respectively; the bottom of the cigarette bin assembly 3 is provided with a two-way outlet;
[0022] See also Figure 5 and Figure 6 The motor 2-2 in the material-dispensing mechanism 2 is a forward and reverse motor; the material-dispensing mechanism 2 also includes two legs 2-1, a material-dispensing bracket 2-3 fixed at the top of the two legs 2-1, a double-row sprocket 2-4 rotatably connected to the two ends of the material-dispensing bracket 2-3, a double-row chain 2-5 connecting the two double-row sprockets 2-4, and a shifting block 2-6 fixed on the farthest two ends of the double-row chain 2-5; the motor 2-2 is fixed to the side of one of the legs 2-1, and the motor 2-2 is electrically connected to the electric control cabinet 7, and an active synchronous pulley 2-7 is connected to the output shaft of the motor 2-2, and the active synchronous pulley 2-7 is connected to the driven synchronous pulley 2-8 through a synchronous belt 2-9, and the driven synchronous pulley 2-8 is rotatably installed on the material-dispensing bracket 2-3; a tensioning wheel 2-10 is mounted on the material-dispensing bracket 2-3 using an adjusting rod, and the tensioning wheel 2-10 is located between the upper and lower chains of the double-row chain 2-5, and is movably against the lower chain.
[0023] See also Figure 3 and Figure 4 The cigarette bin assembly 3 comprises two symmetrically arranged partitions 3-1; a two-way cigarette bin channel 3-2 is formed between the two symmetrically arranged partitions 3-1; an imported smoke-blocking rubber 3-3 is arranged on the front of the partition 3-1; the double-row chain 2-5 is correspondingly arranged below the two-way cigarette bin channel 3-2; a depth adjustment plate 3-6 is movably arranged inside the back of the two-way cigarette bin channel 3-2, and a depth adjustment rod 3-5 is connected to the upper and lower back of the depth adjustment plate 3-6, and the depth adjustment rod 3-5 is movably mounted on the depth adjustment support plate 3-8, and the depth adjustment support The plate 3-8 is connected to the upper and lower parts of the back of the partitions 3-1 in the multiple cigarette bin assemblies 3; and the depth adjustment rod 3-5 is connected with depth adjustment limit nuts 3-7 at the front and rear sides of the depth adjustment support plate 3-8; the lower front parts of the partitions 3-1 in the multiple cigarette bin assemblies 3 are connected to the transverse connecting channel steel 3-9; the front and back sides of the bottom of the two-way outlet cigarette bin channel 3-2 are provided with outlet smoke barrier rubbers 3-4, wherein the front outlet smoke barrier rubber 3-4 is connected to the transverse connecting channel steel 3-9, and the back outlet smoke barrier rubber 3-4 is connected to the depth adjustment plate 3-6.
[0024] When the utility model is in use, first, the cigarette strips are manually placed on the cigarette sorting table 4 for sorting, and the corresponding categories of cigarette strips are stacked in the corresponding two-way exit cigarette bin channel 3-2 according to the information on the LED display screen 6. When the equipment receives the signal from the sorting system, the motor 2-2 rotates, and the motor 2-2 drives the active synchronous pulley 2-7, and then drives the synchronous belt 2-9, and then the synchronous belt 2-9 drives the driven synchronous pulley 2-8, and the driven synchronous pulley 2-8 drives the double-row sprocket 2-4 and then drives the double-row chain 2-5 to rotate, and finally drives the shifting block 2-6 to run with the double-row chain 2-5, and the shifting block 2-6 shifts the cigarette strips forward to the conveyor line; according to different orders received, the motor 2-2 can rotate not only clockwise but also counterclockwise, so that the shifting block 2-6 can shift the cigarettes to the front or back to any one of the front and rear conveyor lines.
[0025] Compared with the prior art, the utility model has the following beneficial effects: the utility model provides an adjustable vertical two-way sorting machine, the cigarette replenishing method is simple, fast and labor-saving, the labor intensity is reduced and the work efficiency is improved; the sorting is flexible and the accuracy is reliable, the cigarette strips are not easily damaged, and the sorting and packaging quality is improved; at the same time, the conveyor lines can be arranged on both sides of the front and back of the device at the same time, while meeting all functions, the device can be more flexible in the installation layout of the actual sorting system; the device can also not be limited to sorting cigarettes to one conveyor line, thereby improving the efficiency of sorting cigarettes.
[0026] For those skilled in the art, they can modify the technical solutions recorded in the aforementioned embodiments and make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An adjustable vertical bidirectional sorting machine, comprising a frame (1), a material-dispensing mechanism (2) arranged at the bottom of the frame (1), a cigarette bin assembly (3) corresponding to the top of the material-dispensing mechanism (2) and arranged in the frame (1), and a cigarette sorting platform (4) arranged in the cigarette bin assembly (3) and fixed on the frame (1); an electronic label bracket (5) is arranged on the top of the frame (1), and an LED display screen (6) corresponding to the cigarette bin assembly (3) is arranged in the electronic label bracket (5); an electric control cabinet (7) is arranged on the back of the frame (1), and the electric control cabinet (7) is electrically connected to the material-dispensing mechanism (2) and the LED display screen (6) respectively; Features: The bottom of the cigarette bin assembly (3) is provided with a bidirectional outlet, and the motor (2-2) in the material-moving mechanism (2) is a forward and reverse motor.
2. The adjustable vertical bidirectional sorting machine according to claim 1, characterized in that: The material shifting mechanism (2) further comprises two legs (2-1), a material shifting bracket (2-3) fixed at the top ends of the two legs (2-1), a double-row sprocket (2-4) rotatably connected to the two ends of the material shifting bracket (2-3), a double-row chain (2-5) connecting the two double-row sprockets (2-4), and a shifting block (2-6) fixed at the farthest ends of the double-row chain (2-5); the motor (2-2) is fixed to the side of one of the legs (2-1), and the motor (2-2) is electrically connected to an electric control cabinet (7); an active synchronous pulley (2-7) is connected to the output shaft of the motor (2-2); the active synchronous pulley (2-7) is connected to a driven synchronous pulley (2-8) by a synchronous belt (2-9), and the driven synchronous pulley (2-8) is rotatably mounted on the material shifting bracket (2-3).
3. The adjustable vertical bidirectional sorting machine according to claim 2, characterized in that: A tensioning wheel (2-10) is mounted on the material shifting bracket (2-3) by means of an adjusting rod. The tensioning wheel (2-10) is located between the upper and lower chains of the double-row chain (2-5) and is movably arranged against the lower chain.
4. The adjustable vertical bidirectional sorting machine according to claim 2, characterized in that: The cigarette bin assembly (3) comprises two symmetrically arranged partitions (3-1); a two-way exit cigarette bin channel (3-2) is formed between the two symmetrically arranged partitions (3-1); the double-row chain (2-5) is correspondingly arranged below the two-way exit cigarette bin channel (3-2); a depth adjustment plate (3-6) is movably arranged inside the back of the two-way exit cigarette bin channel (3-2); the back of the depth adjustment plate (3-6) is connected to depth adjustment rods (3-5) at the upper and lower parts; the depth adjustment rods (3-5) are movably mounted on a depth adjustment support plate (3-8); the depth adjustment support plate (3-8) is connected to the upper and lower parts of the back of the partitions (3-1) in the plurality of cigarette bin assemblies (3); and depth adjustment limit nuts (3-7) are connected to the depth adjustment rods (3-5) at the front and rear sides of the depth adjustment support plate (3-8).
5. The adjustable vertical bidirectional sorting machine according to claim 4, characterized in that: The lower front portions of the partitions (3-1) in the plurality of cigarette bin assemblies (3) are all connected to the transverse connecting channel steel (3-9).
6. The adjustable vertical bidirectional sorting machine according to claim 5, characterized in that: The front and back sides of the bottom of the two-way outlet smoke bin channel (3-2) are both provided with outlet smoke blocking rubber (3-4), wherein the front outlet smoke blocking rubber (3-4) is connected to the transverse connecting channel steel (3-9), and the back outlet smoke blocking rubber (3-4) is connected to the depth adjustment plate (3-6).
7. The adjustable vertical bidirectional sorting machine according to claim 4, characterized in that: The front side of the partition (3-1) is provided with imported smoke-blocking rubber (3-3).