Self-cleaning dust removal opening device
The self-cleaning dust removal port device addresses inefficiencies in existing systems by using a PLC-controlled valve mechanism to actively clean dust and adjust inlet size, enhancing efficiency and hygiene in solar cell manufacturing.
Patent Information
- Application Number
- CN202420376573.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Existing dust removal devices for laser tables in solar cell manufacturing suffer from poor dust removal efficiency, dust accumulation on inner walls, inability to adjust inlet size, passive dust removal, and reverse airflow during backflushing, leading to operational and hygiene issues.
A self-cleaning dust removal port device with a valve mechanism controlled by a PLC, allowing adjustable inlet size and active dust cleaning via air injection, featuring a valve device, air duct, and PLC controller to manage airflow and prevent dust rebound.
Enhances dust removal efficiency, prevents dust rebound, and adapts to various usage scenarios by controlling inlet size, improving operational hygiene and reducing noise and resistance.
Smart Images

Figure CN222268082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dust removal, in particular to a self-cleaning dust removal port device. Background Art
[0002] A lot of dust will be generated on the laser table for screen printing of solar cells. Usually, a dust removal device needs to be installed on the laser table to absorb the dust. At present, the air inlet of the dust removal device is usually a trumpet-shaped open-type. This trumpet-shaped open-type dust removal device has the following disadvantages.
[0003] The dust removal effect is poor, and a large amount of dust will accumulate on the inner wall of the air inlet, which will not only seriously affect the operation of electrical components, but also affect the hygiene of the machine, and then affect the environmental hygiene of the solar cell workshop and affect the quality of the battery cells.
[0004] 1. The air inlet opening cannot be adjusted in size, and cannot be adjusted for different battery cells, dust removal heights, and suction requirements. Dust removal can only be passive;
[0005] 2. The opening cannot be closed. When the dust collector is backflushing, a reverse airflow will occur, causing the dust inside the pipe to recoil and spread on the machine.
[0006] 3. There is a large amount of dust accumulated on the inner wall of the bell mouth, which cannot be taken away by the wind in the dust collector and needs to be wiped manually, which is time-consuming and laborious. Utility Model Content
[0007] Purpose of the utility model: The purpose of the utility model is to provide a self-cleaning dust removal port device, which can adjust the size of the air inlet and actively clean the dust in the air inlet.
[0008] Technical solution: A self-cleaning dust removal port device, comprising a main body, a valve device, an air duct pipe, and a PLC controller, wherein the valve device is arranged on the air inlet of the main body and is slidably connected thereto, the air duct pipe is arranged on the valve device, the air duct pipe and the air inlet of the main body are connected, the valve device and the PLC controller are signal-connected, the PLC controller controls the valve device to adjust the opening size of the main body, and when the valve device closes the air inlet of the main body, the PLC controller controls an external device to blow air into the main body through the air duct pipe to clean the internal dust.
[0009] Furthermore, the main body includes an air duct and a bell tube, the air duct is connected to the end of the bell tube with a smaller opening and is fixedly connected thereto, the valve device is arranged on the end of the bell tube with a larger opening and is slidably connected thereto, and the arrangement of the bell tube streamlines the air entering the bell tube, reduces resistance, improves the efficiency at the fan inlet, and can also reduce the generation of resistance and noise, thereby reducing the noise of the entire system.
[0010] Furthermore, the end of the trumpet tube with a larger opening is provided with docking grooves on its left and right sides and the lower side, and the valve device is slidably connected to the trumpet tube in the docking grooves on the left and right sides. The docking grooves are provided to improve the sealing between the valve device and the body.
[0011] Furthermore, a guide groove is provided on the upper side of the end of the trumpet tube with a larger opening, and the valve device is docked with the guide groove. The guide groove enables the valve device to dock with the trumpet tube more smoothly.
[0012] Furthermore, the valve device includes a bracket, a cylinder, a connecting rod, a door panel, a guide rail, and a limit screw. The bracket is arranged above the main body and fixedly connected thereto, the cylinder is arranged above the bracket and fixedly connected thereto, the bracket is fixedly provided with the vertically arranged guide rail, the door panel and the guide rail are slidingly connected, the door panel and the air inlet of the main body are docked, the cylinder is transmission-connected to the door panel via the connecting rod, the limit screw is provided above the bracket, the limit screw and the door panel are docked, and the cylinder and the PLC controller are electrically connected.
[0013] Furthermore, two guide rails are provided, and the two guide rails are provided on two symmetrical sides of the door panel. The provision of two guide rails makes the operation of the door panel more stable.
[0014] Furthermore, the air duct is arranged around the valve device.
[0015] Beneficial effect: The advantage of the utility model is that by setting a valve device, an air duct and linking with other equipment under the control of a PLC controller, the dust inside the main body can be cleaned to prevent the dust from rebounding out of the main body, and the size of the air inlet of the main body can be controlled by the valve device to adapt to a variety of usage scenarios. The docking groove and the guide groove are set to improve the convenience of using the door panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a left side schematic diagram of the dust removal port device;
[0017] Figure 2 It is a front view schematic diagram of the dust removal port device;
[0018] Figure 3 It is a schematic diagram of the front view of the trumpet tube;
[0019] Figure 4 It is a schematic diagram of the left side view of the horn tube. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0021] A self-cleaning dust removal port device, such as Figure 1-Figure 2As shown, it includes a main body 1, a valve device 2, an air duct pipe 3, and a PLC controller. The valve device 2 is arranged on the air inlet of the main body 1 and is slidably connected thereto. The function of the valve device 2 is to seal the air inlet of the main body 1 by moving the valve device 2 to form a closed space. The air duct pipe 3 is arranged on the valve device 2, and the air duct pipe 3 and the air inlet of the main body 1 are docked. The docking can be understood as when the valve device 2 seals the air inlet of the main body 1, air can be blown into the main body 1 through the air duct pipe 3 to clean the dust. The valve device 2 and the PLC controller are connected by signal. The operation of the valve device 2 is controlled by the PLC, so that the valve device 2 and other external components are linked. When a considerable amount of dust accumulates in the main body 1, the PLC controller controls the valve device 2 to close the air inlet of the main body 1, and then blows air into the main body 1 through the air duct pipe 3 to clean the dust in the main body 1.
[0022] The main body 1 includes an air duct 11 and a bell tube 12. The bell tube 12 is a pipe with a larger opening at one end and a smaller opening at the other end. The end with the larger opening is the air inlet, and air enters from the end with the larger bell mouth. Its advantages are that the incoming air is streamlined, the resistance is reduced, and the efficiency at the fan inlet is improved. It can also reduce the resistance and noise generation, thereby reducing the noise of the entire system. The air duct 11 is connected to the end of the bell tube 12 with the smaller opening and is fixedly connected to it. The valve device 2 is arranged on the end of the bell tube 12 with the larger opening and is slidably connected to it.
[0023] like Figure 3-Figure 4 As shown, the end of the trumpet tube 12 with a larger opening is provided with docking grooves 13 on its left and right sides and the lower side, and the valve device 2 is slidably connected with the trumpet tube 12 in the docking grooves 13 on the left and right sides, that is, the three sides of the trumpet tube 12 are provided with docking grooves 13, and the function of the docking grooves 13 is to improve the sealing between the valve device 2 and the body 1, and prevent the dust from flying out of the air duct when blowing. A guide groove 14 is provided on the upper side of the end of the trumpet tube 12 with a larger opening, and the valve device and the guide groove are docked. The setting of the guide groove 14 makes it more convenient to re-enter the valve device 2 after the trumpet tube 12 is separated.
[0024] The valve device 2 includes a bracket 21, a cylinder 22, a connecting rod 23, a door panel 24, a guide rail 25, and a limit screw 26. The bracket 21 is a frame structure. The bracket 21 is arranged above the body 1 and is fixedly connected thereto. The cylinder 22 is arranged above the bracket 21 and is fixedly connected thereto. The cylinder 22 is a power source. A vertically arranged guide rail 25 is fixedly arranged on the bracket 21. The door panel 24 is slidably connected to the guide rail 25. The door panel 24 is connected to the air inlet of the body 1. The vertically arranged guide rail 25 guides the door panel 24 slides in the vertical direction. When it slides to the top, the air inlet is fully opened. When it slides to the bottom, the air inlet is closed. The cylinder 22 is connected to the door panel 24 through the connecting rod 23. The cylinder 22 moves the door panel 24 up and down. A limit screw 26 is provided above the bracket 21. The limit screw 26 is connected to the door panel 24. The limit screw 26 is adjusted to control the movement of the door panel 24 within a specified range, and finally the size of the air inlet is controlled. The cylinder 22 is electrically connected to the PLC controller. Two guide rails 25 are provided. The two guide rails 25 are provided on both sides of the door panel 24 symmetrically. The two guide rails 25 improve the stability of the door panel.
[0025] The air duct pipe 3 is arranged around the valve device 2. Specifically, a circle of mounting grooves is provided on the door panel 24. The air duct pipe 3 is installed in the mounting groove. The shape of the mounting groove is the same as the shape of the air outlet of the main body 1. The air duct pipe 3 is connected to the air inlet of the main body 1. The air duct pipe 3 is arranged in a circle to blow air circumferentially to the inner wall of the main body 1. When the door panel 24 is completely closed, the air duct pipe 3 just blows air to the inner wall around the air outlet of the main body 1 to clean the dust on the inner wall more cleanly.
[0026] The principle of the utility model is to clean the dust inside the main body by setting a valve device and an air duct and linking them with other equipment under the control of a PLC controller to prevent the dust inside the main body from rebounding out. The size of the air inlet of the main body can be controlled by the valve device to adapt to a variety of usage scenarios. The docking groove and the guide groove are set to improve the convenience of using the door panel.
Claims
1. A self-cleaning dust removal port device, characterized in that: The invention comprises a main body (1), a valve device (2), an air duct pipe (3), and a PLC controller, wherein the valve device (2) is arranged on the air inlet of the main body (1) and is slidably connected thereto, the air duct pipe (3) is arranged on the valve device (2), the air duct pipe (3) and the air inlet of the main body (1) are butt-jointed, the valve device (2) and the PLC controller are signal-connected, the PLC controller controls the valve device (2) to adjust the opening size of the main body (1), and when the valve device (2) closes the air inlet of the main body (1), the PLC controller controls an external device to blow air into the main body through the air duct pipe (3) to clean up internal dust.
2. A self-cleaning dust removal port device according to claim 1, characterized in that: The main body (1) comprises an air duct (11) and a bell tube (12); the air duct (11) is connected to and fixedly connected to the end of the bell tube (12) with a smaller opening; the valve device (2) is arranged on and slidably connected to the end of the bell tube (12) with a larger opening.
3. A self-cleaning dust removal port device according to claim 2, characterized in that: The end of the trumpet tube (12) with a larger opening is provided with docking grooves (13) on both the left and right sides and the lower side thereof, and the valve device (2) is slidably connected to the trumpet tube (12) in the docking grooves (13) on the left and right sides.
4. A self-cleaning dust removal port device according to claim 3, characterized in that: A guide groove (14) is provided on the upper side of the end of the trumpet tube (12) with a larger opening, and the valve device (2) and the guide groove (14) are butted against each other.
5. A self-cleaning dust removal port device according to claim 1, characterized in that: The valve device (2) comprises a bracket (21), a cylinder (22), a connecting rod (23), a door panel (24), a guide rail (25), and a limit screw (26); the bracket (21) is arranged above the body (1) and is fixedly connected thereto; the cylinder (22) is arranged above the bracket (21) and is fixedly connected thereto; the bracket (21) is fixedly provided with a vertically arranged guide rail (25); the door panel (24) and the guide rail (25) are slidably connected; the door panel (24) and the air inlet of the body (1) are butt-jointed; the cylinder (22) is transmission-connected to the door panel (24) through the connecting rod (23); the limit screw (26) is arranged above the bracket (21); the limit screw (26) and the door panel (24) are butt-jointed; the cylinder (22) and the PLC controller are electrically connected.
6. A self-cleaning dust removal port device according to claim 5, characterized in that: Two guide rails (25) are provided, and the two guide rails (25) are arranged on two symmetrical sides of the door panel (24).
7. A self-cleaning dust removal port device according to claim 1, characterized in that: The air duct pipe (3) is arranged around the valve device (2).
