Insert high-precision stamping and bending die

The high-precision stamping and bending die automates the positioning of copper inserts, enhancing efficiency and reducing manual labor through a clamping assembly and driving mechanism, improving copper insert stamping processes.

CN222268302UActive Publication Date: 2024-12-31SUZHOU ANTAURY PRECISION PART CO LTD
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Patent Information

Application Number
CN202323558404.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2024-12-31
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

Manual clamping and positioning of copper inserts in stamping processes results in low efficiency and increased operator workload.

Method used

A high-precision stamping and bending die with a clamping assembly and driving mechanism that automatically positions copper inserts at the stamping position, utilizing a conveyor belt, baffles, and a positioning plate to ensure accurate placement.

Benefits of technology

Automated placement of copper inserts improves stamping efficiency and reduces operator workload by ensuring precise positioning and streamlined processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stamping, in particular to a high-precision stamping and bending die for inserts, which is simple in structure and capable of automatically placing parts at stamping positions, reducing labor capacity of operators and improving stamping efficiency. Comprising a lower die and an upper die, and further comprises a clamping assembly. The clamping assembly comprises a fixing plate, a first through hole, a second through hole and a third through hole which are communicated are formed in the fixing plate, the clamping assembly further comprises a moving shaft penetrating through the first through hole, one end of an extension rod is fixed to one end of the moving shaft, and a clamp is fixed to the other end of the extension rod. The driving mechanism is used for enabling the moving shaft to move along the through hole I, the through hole II and the through hole III; the stamping die further comprises a conveying belt used for conveying parts to be stamped, baffles are fixed to the two sides of the conveying belt, and positioning plates are fixed to the ends, close to the lower die, of the baffles.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping, in particular to a high-precision stamping and bending die for inserts. Background Art

[0002] Copper inlays are commonly known as copper inlays, copper inlays, inlaid copper nuts, injection molded copper nuts, etc. They are a kind of copper accessories embedded in plastic and are widely used in various fields.

[0003] When copper inserts are used in valves, the initially forged parts need to be placed in a stamping position for stamping. In the prior art, the parts are mostly placed in the stamping position by manual clamping. This method is not only inefficient, but also requires manual positioning, resulting in low stamping efficiency. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an insert high-precision stamping and bending die, which has a simple structure and can automatically place parts at the stamping position, thereby reducing the operator's workload and improving stamping efficiency.

[0005] The utility model discloses an insert high-precision stamping and bending die, comprising a lower die and an upper die, and also comprising a clamping assembly; the clamping assembly comprises a fixed plate, the fixed plate is provided with a first through hole, a second through hole and a third through hole connected to each other, and also comprises a moving shaft passing through the first through hole, one end of the moving shaft is fixed with one end of an extension rod, and the other end of the extension rod is fixed with a clamp;

[0006] Also included is a driving mechanism for moving the moving shaft along through hole one, through hole two and through hole three;

[0007] It also includes a conveyor belt for conveying parts to be punched, baffles are fixed on both sides of the conveyor belt, and a positioning plate is fixed on one end of the baffle close to the lower mold.

[0008] Furthermore, the through hole 2 is horizontal, and the through hole 1 and the through hole 3 are both vertical.

[0009] Furthermore, the driving mechanism comprises a rotating shaft rotatably connected to the fixed plate, a driving rod is fixed to one end of the rotating shaft, and a motor is fixed to the other end of the rotating shaft;

[0010] The driving rod is provided with a long hole, and the moving shaft passes through the long hole.

[0011] Furthermore, the rotating shaft is located in the middle and lower part of the second through hole.

[0012] Furthermore, the clamp includes a door-shaped plate fixed to the other end of the extension rod, and cylinders are fixed to both ends of the door-shaped plate, and the output end of the cylinder is a clamping plate.

[0013] Furthermore, the fixed plate is fixed with track 1, track 1 is slidably connected to slider 1, slider 1 is fixedly connected to track 2, and track 2 is slidably connected to slider 2;

[0014] The moving shaft passes through the second slide block and is fixedly connected to the second slide block.

[0015] Furthermore, a bearing 1 is fixed to the movable shaft, and an outer ring of the bearing 1 is in contact with an inner wall of the through hole 1.

[0016] Furthermore, the movable shaft has a fixed shaft bearing 2, and the outer ring of the bearing 2 contacts the inner wall of the elongated hole.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: when in use, the following process is carried out: the parts to be stamped are conveyed by the conveyor belt, and the baffle and positioning plate provided can prevent the parts from being separated from the conveyor belt. When the parts to be stamped reach the positioning plate, the cylinder is operated to make the clamp clamp the parts to be stamped, and then the motor of the driving mechanism is operated to rotate the rotating shaft and the driving rod, and the moving shaft moves along through hole one, through hole two and through hole three. When moving along through hole one, the parts to be stamped are moved vertically upward to separate from the conveyor belt, and when moving along through hole two, the parts to be stamped are moved to the top of the lower mold, and when moving along through hole three, the parts to be stamped are moved to the lower mold, and then the clamp is operated to release the parts to be stamped, and the motor is reversed to restore the clamp to its initial position, and then the power device is operated for stamping. Compared with the prior art, the parts can be automatically placed at the lower mold, which reduces the operator's workload and improves stamping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 yes Figure 1 A partial enlarged view of the middle A part;

[0020] Figure 3 is a schematic diagram of the structure of the clamping assembly;

[0021] Figure 4 is a front view of a fixing plate, through hole one, through hole two and through hole three;

[0022] Markings in the accompanying drawings: 1. lower mold; 2. upper mold; 3. fixed plate; 4. through hole one; 5. through hole two; 6. through hole three; 7. movable shaft; 8. extension rod; 9. conveyor belt; 10. baffle; 11. positioning plate; 12. rotating shaft; 13. driving rod; 14. motor; 15. door plate; 16. cylinder; 17. splint; 18. track one; 19. slider one; 20. track two; 21. slider two. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0024] like Figures 1 to 4 As shown, a high-precision stamping and bending die for inserts of the utility model comprises a lower die 1 and an upper die 2, and also comprises a clamping assembly; the clamping assembly comprises a fixing plate 3, the fixing plate 3 is provided with a through hole 1 4, a through hole 2 5 and a through hole 3 6 connected to each other, and also comprises a moving shaft 7 passing through the through hole 1 4, one end of the moving shaft 7 is fixed with one end of an extension rod 8, and the other end of the extension rod 8 is fixed with a clamp, and the purpose of setting the extension rod 8 is to increase the distance between the clamp and the fixing plate 3, so that the space between the lower die 1 and the upper die 2 is larger;

[0025] It also includes a driving mechanism for moving the moving shaft 7 along the through hole 1 4, the through hole 2 5 and the through hole 3 6;

[0026] It also includes a conveyor belt 9 for conveying the parts to be stamped, baffles 10 are fixed on both sides of the conveyor belt 9, and a positioning plate 11 is fixed on one end of the baffle 10 close to the lower mold 1;

[0027] Furthermore, the through hole 2 5 is horizontal, the through hole 1 4 and the through hole 3 6 are vertical, and the through hole 1 4 and the through hole 3 6 are respectively connected to the two ends of the through hole 2 5;

[0028] In this embodiment, the position of the lower mold 1 is fixed, and the upper mold 2 is driven by an external power device to reciprocate up and down. When in use, the part to be stamped is placed on the lower mold 1 through the clamping assembly, and then the external power device is operated to make the upper mold 2 cooperate with the lower mold 1 to complete the stamping;

[0029] The driving mechanism is operated to make the moving shaft 7 move along the through hole 1 4, the through hole 2 5 and the through hole 3 6, thereby driving the extension rod 8 connected to the moving shaft 7, the fixture and the part to be stamped to move along the through hole 1 4, the through hole 2 5 and the through hole 3 6. The through hole 2 5 is horizontal, and the through hole 1 4 and the through hole 3 6 are both vertical. Therefore, when moving along the through hole 1 4 and the through hole 3 6, the part to be stamped moves in the vertical direction, and when moving along the through hole 2 5, the part to be stamped moves in the horizontal direction;

[0030] When in use, the following process is carried out: the parts to be stamped are conveyed by the conveyor belt 9. The baffle 10 and the positioning plate 11 are provided to prevent the parts from being separated from the conveyor belt 9. When the parts to be stamped reach the positioning plate 11, the operating fixture clamps the parts to be stamped, and then the driving mechanism is operated to move the movable shaft 7 along the through hole 1 4, the through hole 2 5 and the through hole 3 6. When moving along the through hole 1 4, the parts to be stamped are moved vertically upward to separate from the conveyor belt 9. When moving along the through hole 2 5, the parts to be stamped are moved to the top of the lower mold 1. When moving along the through hole 3 6, the parts to be stamped are moved onto the lower mold 1. Then the operating fixture releases the parts to be stamped, and then the power device is operated to perform stamping.

[0031] Furthermore, the driving mechanism includes a rotating shaft 12 rotatably connected to the fixed plate 3, a driving rod 13 is fixed to one end of the rotating shaft 12, and a motor 14 is fixed to the other end of the rotating shaft 12;

[0032] The driving rod 13 is provided with a long hole, and the moving shaft 7 passes through the long hole;

[0033] Furthermore, the rotating shaft 12 is located in the middle and lower part of the second through hole 5;

[0034] In this embodiment, the through hole control motor 14 is used to rotate the driving rod 13 around the axis of the rotating shaft 12. Since the rotating shaft 12 is located in the middle and lower part of the through hole 2 5, the driving rod 13 can generate thrust on the moving shaft 7 when rotating, so that it moves along the through hole 1 4, the through hole 2 5 and the through hole 3 6. In order to adapt to the change in the distance between the moving shaft 7 and the rotating shaft 12, the moving shaft 7 moves along the long hole.

[0035] Furthermore, the clamp includes a door-shaped plate 15 fixed to the other end of the extension rod 8, and cylinders 16 are fixed to both ends of the door-shaped plate 15, and the output end of the cylinder 16 is a clamping plate 17;

[0036] In this embodiment, two cylinders 16 are symmetrically arranged. The cylinders 16 are arranged horizontally. The clamping plate 17 is controlled to move by controlling the cylinders 16, so as to achieve clamping and releasing of the parts to be stamped.

[0037] Furthermore, the fixed plate 3 is fixed with a track 18, the track 18 is slidably connected to a slider 19, the slider 19 is fixedly connected to the track 20, and the track 20 is slidably connected to the slider 21;

[0038] The movable shaft 7 passes through the second slider 21 and is fixedly connected to the second slider 21;

[0039] In this embodiment, since slider 21 can only move relative to track 1 18 or track 20 and will not rotate, and the moving shaft 7 passes through slider 21 and is fixedly connected to slider 21, the moving shaft 7 will not rotate either, thereby preventing the fixture from rotating.

[0040] Furthermore, the movable shaft 7 is fixed with a bearing 1, and the outer ring of the bearing 1 is in contact with the inner wall of the through hole 1 4;

[0041] In this embodiment, by providing a bearing 1, the wear on the movable shaft 7 can be reduced.

[0042] Furthermore, the movable shaft 7 is fixed with a second shaft bearing, and the outer ring of the second bearing is in contact with the inner wall of the long hole;

[0043] In this embodiment, the wear on the movable shaft 7 can be reduced by providing the second bearing.

[0044] The utility model discloses a high-precision stamping and bending die for inserts. When in use, the following process is performed: the parts to be stamped are conveyed by the conveyor belt 9. The baffle plate 10 and the positioning plate 11 are provided to prevent the parts from being separated from the conveyor belt 9. When the parts to be stamped reach the positioning plate 11, the cylinder 16 is operated to make the clamp 17 clamp the parts to be stamped. Then, the motor 14 of the driving mechanism is operated to rotate the rotating shaft 12 and the driving rod 13. The moving shaft 7 moves along the through hole 1 4, the through hole 2 5 and the through hole 3 6. When moving along the through hole 1 4, the parts to be stamped are moved vertically upward to be separated from the conveyor belt 9. When moving along the through hole 2 5, the parts to be stamped are moved to the top of the lower die 1. When moving along the through hole 3 6, the parts to be stamped are moved to the lower die 1. Then, the clamp is operated to release the parts to be stamped, and the motor 14 is reversed to restore the clamp to the initial position. Then, the power device is operated to perform stamping.

[0045] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A high-precision stamping and bending die for inserts, comprising a lower die (1) and an upper die (2), and also comprising a clamping assembly; characterized in that: The clamping assembly comprises a fixed plate (3), the fixed plate (3) is provided with a first through hole (4), a second through hole (5) and a third through hole (6) which are connected to each other, and also comprises a movable shaft (7) passing through the first through hole (4), one end of the movable shaft (7) is fixed with one end of an extension rod (8), and the other end of the extension rod (8) is fixed with a clamp; It also includes a driving mechanism for moving the moving shaft (7) along the through hole 1 (4), the through hole 2 (5) and the through hole 3 (6); It also includes a conveyor belt (9) for conveying parts to be punched, baffles (10) are fixed on both sides of the conveyor belt (9), and a positioning plate (11) is fixed on one end of the baffle (10) close to the lower mold (1).

2. The high-precision stamping and bending die for inserts according to claim 1, characterized in that: The second through hole (5) is horizontal, and the first through hole (4) and the third through hole (6) are both vertical.

3. The high-precision stamping and bending die for inserts according to claim 2, characterized in that: The driving mechanism comprises a rotating shaft (12) rotatably connected to the fixed plate (3), a driving rod (13) being fixed to one end of the rotating shaft (12), and a motor (14) being fixed to the other end of the rotating shaft (12); The driving rod (13) is provided with a long hole, and the moving shaft (7) passes through the long hole.

4. The high-precision stamping and bending die for inserts according to claim 3, characterized in that: The rotating shaft (12) is located in the middle and lower part of the second through hole (5).

5. The high-precision stamping and bending die for inserts according to claim 4, characterized in that: The clamp comprises a door-shaped plate (15) fixed to the other end of the extension rod (8), a cylinder (16) is fixed to both ends of the door-shaped plate (15), and the output end of the cylinder (16) is a clamping plate (17).

6. The high-precision stamping and bending die for inserts according to claim 5, characterized in that: The fixed plate (3) is fixed with a track 1 (18), the track 1 (18) is slidably connected to a slider 1 (19), the slider 1 (19) is fixedly connected to the track 2 (20), and the track 2 (20) is slidably connected to the slider 2 (21); The movable shaft (7) passes through the second slider (21) and is fixedly connected to the second slider (21).

7. The high-precision stamping and bending die for inserts according to claim 6, characterized in that: The movable shaft (7) is fixed with a bearing 1, and the outer ring of the bearing 1 is in contact with the inner wall of the through hole 1 (4).

8. The high-precision stamping and bending die for inserts according to claim 7, characterized in that: The movable shaft (7) has a fixed shaft bearing 2, and the outer ring of the bearing 2 is in contact with the inner wall of the long hole.