Automatic flanging device
By designing an automatic flange device, the workpiece is automatically taken out by the cooperation of the oil cylinder and the spring, the problem of workpiece stuck is solved, the flange speed and efficiency are improved, and frictional damage is reduced by spraying lubricating liquid.
Patent Information
- Application Number
- CN202421046924.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the flange process, the workpiece is prone to stuck inside the lower mold, resulting in a reduced flange speed.
An automatic flange device is designed, including a processing table, a lower mold, an oil cylinder, an upper mold, a first groove, a second groove, a first spring and a top block. The upper mold is driven upward by the oil cylinder, and the elastic force of the first spring is used. Automatically eject the workpiece out of the lower mold, and combine the liquid spray pipe and airbag to automatically spray lubricate the liquid to reduce frictional damage and improve the removal efficiency.
The automatic removal of the workpiece is achieved, the flange speed is improved, the frictional damage of the workpiece is reduced, and the clamping efficiency is improved by adjusting the spring force and the use of lubricant fluid.
Smart Images
Figure CN222268347U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of workpiece flanging, in particular to an automatic flanging device. Background Art
[0002] Flanging is a stamping process method that uses the mold to turn the hole edge or outer edge of the part into a vertical edge along a certain curve. It is an important part of the stamping process.
[0003] The flanging process can be used to process workpieces with complex shapes, good rigidity and reasonable spatial shapes, improve the rigidity and strength of the workpiece, reduce deformation, and increase the stability of the overall structure. When flanging the workpiece, the workpiece needs to be placed on the lower flanging die, and then the upper flanging die is driven by a hydraulic cylinder to extrude the workpiece so that the workpiece is deformed according to the die. However, after the workpiece is extruded and flanging is completed, the workpiece is easily stuck inside the lower die, making it inconvenient to remove it, thereby reducing the flanging speed.
[0004] To this end, the utility model provides an automatic flanging device. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The technical solution adopted by the utility model to solve its technical problems is: an automatic flanging device described in the utility model comprises a processing table; a lower mold is fixedly connected to the middle of the processing table; an oil cylinder is fixedly connected to the top of the processing table; the output end of the oil cylinder is arranged downward, and the output end of the oil cylinder is fixedly connected to the upper mold; a first groove is opened inside the processing table; a second groove is opened in the middle of the lower mold; the second groove and the first groove are connected; a first spring is installed inside the first groove; a top block is fixedly connected to the top of the first spring; the top block is slidably arranged inside the second groove; through the above structure, after the workpiece completes flanging, the workpiece trapped in the lower mold can be automatically taken out, thereby improving the flanging speed.
[0007] Preferably, a liquid storage tank is fixedly connected to the side wall of the processing table; an airbag is fixedly connected to the top of the liquid storage tank; a liquid spray pipe is fixedly connected to the middle of the airbag; the liquid spray pipe is arranged toward the top of the lower mold; a liquid inlet pipe is fixedly connected to the bottom of the airbag; the liquid inlet pipe extends to the interior of the liquid storage tank; a first one-way valve is fixedly connected to the middle of the liquid spray pipe; a second one-way valve is fixedly connected to the middle of the liquid inlet pipe; a second spring is fixedly connected to the interior of the airbag; a pressure plate is fixedly connected to the side wall of the upper mold; through the above structure, lubricating liquid can be automatically sprayed on the surface of the workpiece to reduce friction damage to the workpiece and enable the workpiece to be more easily ejected from the interior of the lower mold by the ejector block.
[0008] Preferably, a screw is rotatably connected to the bottom of the first groove; a first gear is fixedly connected to the bottom end of the screw; a rotating rod is rotatably connected to the middle of the processing table; the end of the rotating rod extends to the inside of the first groove and is fixedly connected to the second gear; the second gear is meshing with the first gear; a load-bearing ring is threadedly connected to the middle of the screw; the load-bearing ring is slidably connected to the middle of the first groove; the first spring is located above the load-bearing ring; through the above structure, the lifting force of the top block can be adjusted to reduce the occurrence of the workpiece getting stuck inside the lower mold.
[0009] Preferably, a plurality of first through holes are opened in the middle of the top block; a guide plate is fixedly connected to the bottom of the top block; through the above structure, the middle of the screw can be lubricated to make the rotation between the screw and the load-bearing ring smoother, reducing the occurrence of rust and jamming between the screw and the load-bearing ring.
[0010] Preferably, a plurality of second through holes are opened in the middle of the first gear; the plurality of second through holes are arranged in a circular array; through the above structure, the friction between the first gear and the processing table is reduced, the rotation of the first gear is made more labor-saving, and the occurrence of rust and jamming between the first gear and the processing table is reduced.
[0011] Preferably, a plurality of third through holes are opened in the middle of the processing table; a liquid collecting box is slidably connected to the middle of the processing table; through the above structure, the excess lubricating liquid is collected, which is convenient for reusing the lubricating liquid and reduces the waste of resources.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The automatic flanging device described in the utility model drives the upper mold to move upward through the oil cylinder after the workpiece is flanging. At this time, the ejector block will push the workpiece upward under the elastic force of the first spring, so that the workpiece trapped in the lower mold is ejected from the lower mold. Through the above structure, the workpiece trapped in the lower mold can be automatically taken out after the workpiece is flanging, thereby improving the flanging speed.
[0014] 2. The automatic flanging device described in the utility model squeezes the airbag through the pressure plate, so that the lubricating liquid inside the airbag is sprayed onto the upper part of the lower mold and the surface of the workpiece located above the lower mold through the liquid inlet pipe. Through the above structure, the lubricating liquid can be automatically sprayed on the surface of the workpiece to reduce friction damage to the workpiece and make it easier for the workpiece to be ejected from the inside of the lower mold by the ejector block. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model will be further described below in conjunction with the accompanying drawings.
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the top block in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the screw in the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the airbag in the utility model;
[0020] In the figure: 1. processing table; 12. lower mold; 13. oil cylinder; 14. upper mold; 15. first groove; 16. second groove; 17. first spring; 18. top block; 2. liquid storage tank; 21. air bag; 22. liquid spray pipe; 23. liquid inlet pipe; 24. first one-way valve; 25. second one-way valve; 26. second spring; 27. pressure plate; 3. screw; 31. first gear; 32. rotating rod; 33. second gear; 34. bearing ring; 4. first through hole; 41. guide plate; 5. second through hole; 6. third through hole; 61. liquid collecting box; 7. first magnet; 71. second magnet. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figures 1 to 3 As shown, an automatic flanging device described in an embodiment of the utility model comprises a processing table 1; a lower mold 12 is fixedly connected to the middle of the processing table 1; a cylinder 13 is fixedly connected to the top of the processing table 1; the output end of the cylinder 13 is arranged downward, and the output end of the cylinder 13 is fixedly connected to the upper mold 14; a first groove 15 is provided inside the processing table 1; a second groove 16 is provided in the middle of the lower mold 12; the second groove 16 is connected to the first groove 15; a first spring 17 is installed inside the first groove 15; a top block 18 is fixedly connected to the top of the first spring 17; the top block 18 is slidably arranged inside the second groove 16 During operation, the workpiece to be flanging is placed above the lower die 12, and then the oil cylinder 13 is started to drive the upper die 14 to descend to extrude and flanging the workpiece. After being squeezed by the upper die 14, the workpiece will squeeze the top block 18 downward to compress the first spring 17. After the workpiece completes flanging, the upper die 14 is driven upward by the oil cylinder 13. At this time, the top block 18 will push the workpiece upward under the elastic force of the first spring 17, so that the workpiece trapped in the lower die 12 is ejected from the lower die 12. Through the above structure, the workpiece trapped in the lower die 12 can be automatically taken out after the workpiece completes flanging, thereby increasing the flanging speed.
[0023] like Figures 1 to 4As shown, the side wall of the processing table 1 is fixedly connected with a liquid storage tank 2; the top of the liquid storage tank 2 is fixedly connected with an air bag 21; the middle of the air bag 21 is fixedly connected with a liquid spraying pipe 22; the liquid spraying pipe 22 is arranged toward the top of the lower mold 12; the bottom of the air bag 21 is fixedly connected with a liquid inlet pipe 23; the liquid inlet pipe 23 extends to the inside of the liquid storage tank 2; the middle of the liquid spraying pipe 22 is fixedly connected with a first one-way valve 24; the middle of the liquid inlet pipe 23 is fixedly connected with a second one-way valve 25; the inside of the air bag 21 is fixedly connected with a second spring 26; the side wall of the upper mold 14 is fixedly connected with a pressing plate 27; when working, Lubricating liquid is injected into the box 2, and then the air bag 21 is pressed and released once so that the lubricating liquid inside the liquid storage box 2 is drawn into the air bag 21. When the upper mold 14 moves downward, the pressure plate 27 will squeeze the air bag 21, so that the lubricating liquid inside the air bag 21 is sprayed through the liquid inlet pipe 23 to the upper part of the lower mold 12 and the surface of the workpiece located above the lower mold 12, thereby reducing the friction of the workpiece when the workpiece is extruded and flanging. Through the above structure, the lubricating liquid can be automatically sprayed on the surface of the workpiece, reducing the friction damage to the workpiece, and making it easier for the workpiece to be ejected from the inside of the lower mold 12 by the ejector block 18.
[0024] like Figures 1 to 3 As shown, the bottom of the first groove 15 is rotatably connected with a screw rod 3; the bottom end of the screw rod 3 is fixedly connected with a first gear 31; the middle part of the processing table 1 is rotatably connected with a rotating rod 32; the end of the rotating rod 32 extends to the inside of the first groove 15 and is fixedly connected with a second gear 33; the second gear 33 is meshed with the first gear 31; the middle part of the screw rod 3 is threadedly connected with a load ring 34; the load ring 34 is slidably connected to the middle part of the first groove 15; the first spring 17 is located above the load ring 34; during operation, when the material or specification of the workpiece changes, the elastic force of the first spring 17 may be insufficient In order to eject the workpiece from the inside of the lower mold 12, the rotating rod 32 can be rotated to drive the screw 3 to rotate through the cooperation between the second gear 33 and the first gear 31, thereby driving the supporting ring 34 to move along the middle part of the screw 3. By moving the supporting ring 34 upward, the first spring 17 can be compressed, thereby increasing the elastic force of the first spring 17. Similarly, the supporting ring 34 can be moved downward to reduce the elastic force of the first spring 17, thereby reducing the obstruction encountered when the cylinder 13 is pressed downward. Through the above structure, the lifting force of the ejector block 18 can be adjusted to reduce the occurrence of the workpiece being stuck in the lower mold 12.
[0025] like Figures 1 to 3As shown, a plurality of first through holes 4 are provided in the middle of the top block 18; a guide plate 41 is fixedly connected to the bottom of the top block 18; during operation, part of the lubricating fluid will flow to the top of the top block 18 through the second groove 16, then flow down through the first through holes 4, and then fall on the top of the screw 3 along the guide plate 41, thereby lubricating the middle of the screw 3, making the rotation between the screw 3 and the load-bearing ring 34 smoother, and reducing the occurrence of rust and jamming between the screw 3 and the load-bearing ring 34.
[0026] like Figures 1 to 3 As shown, a plurality of second through holes 5 are provided in the middle of the first gear 31; the plurality of second through holes 5 are arranged in a circular array; during operation, the lubricating fluid will flow down along the middle of the screw 3 to the top of the first gear 31, and then penetrate into between the first gear 31 and the processing table 1 through the second through holes 5, thereby reducing the friction between the first gear 31 and the processing table 1, making the rotation of the first gear 31 more labor-saving, and reducing the occurrence of rust and jamming between the first gear 31 and the processing table 1.
[0027] like Figure 1 to Figure 2 As shown, a plurality of third through holes 6 are provided in the middle of the processing table 1; a liquid collecting box 61 is slidably connected to the middle of the processing table 1; during operation, excess lubricating liquid will fall into the interior of the liquid collecting box 61 through the third through holes 6, completing the collection of excess lubricating liquid, facilitating the reuse of the lubricating liquid and reducing the waste of resources.
[0028] like Figure 2 As shown, the side wall of the liquid collecting box 61 is fixedly connected to the first magnet 7; the side wall of the processing table 1 is fixedly connected to the second magnet 71; the second magnet 71 and the first magnet 7 are arranged to attract each other; through the above structure, when the device is running, the deviation of the third through hole 6 due to vibration can be reduced, thereby reducing the outflow of lubricating liquid.
[0029] During operation, the workpiece to be flanging is placed above the lower die 12, and then the oil cylinder 13 is started to drive the upper die 14 to descend to extrude and flanging the workpiece. After being squeezed by the upper die 14, the workpiece will press the top block 18 downward to compress the first spring 17. After the workpiece completes the flanging, the upper die 14 is driven upward by the oil cylinder 13. At this time, the top block 18 will push the workpiece upward under the elastic force of the first spring 17, so that the workpiece trapped in the lower die 12 is ejected from the lower die 12, and the workpiece is stored in the liquid. The lubricating liquid is injected into the tank 2, and then the airbag 21 is pressed and released once so that the lubricating liquid in the tank 2 is pumped into the airbag 21. When the upper mold 14 moves downward, the pressing plate 27 squeezes the airbag 21, so that the lubricating liquid in the airbag 21 is sprayed through the liquid inlet pipe 23 to the surface of the workpiece above the lower mold 12 and above the lower mold 12, thereby reducing the friction of the workpiece when the workpiece is extruded and flanging. When the material or specification of the workpiece changes, the elastic force of the first spring 17 may not be enough to lift the workpiece from the lower mold. The inner part of the tool 12 is ejected. At this time, the rotating rod 32 can be rotated to drive the screw rod 3 to rotate through the cooperation between the second gear 33 and the first gear 31, thereby driving the bearing ring 34 to move along the middle of the screw rod 3. By moving the bearing ring 34 upward, the first spring 17 can be compressed, thereby increasing the elastic force of the first spring 17. Similarly, the bearing ring 34 can be moved downward to reduce the elastic force of the first spring 17, thereby reducing the obstruction when the oil cylinder 13 is pressed downward. When working, part of the lubricating fluid will flow to the top through the second groove 16 The lubricating liquid will flow down along the middle of the screw 3 to the top of the first gear 31, and then penetrate into between the first gear 31 and the processing table 1 through the second through hole 5, thereby reducing the friction between the first gear 31 and the processing table 1. The excess lubricating liquid will fall into the liquid collecting box 61 through the third through hole 6, completing the collection of the excess lubricating liquid and facilitating the reuse of the lubricating liquid.
[0030] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic flanging device, comprising a processing table (1); characterized in that: A lower mold (12) is fixedly connected to the middle of the processing table (1); an oil cylinder (13) is fixedly connected to the top of the processing table (1); the output end of the oil cylinder (13) is arranged downward, and the output end of the oil cylinder (13) is fixedly connected to the upper mold (14); a first groove (15) is provided inside the processing table (1); a second groove (16) is provided in the middle of the lower mold (12); the second groove (16) and the first groove (15) are connected; a first spring (17) is installed inside the first groove (15); a top block (18) is fixedly connected to the top of the first spring (17); the top block (18) is slidably arranged inside the second groove (16).
2. The automatic flanging device according to claim 1, characterized in that: The side wall of the processing table (1) is fixedly connected to a liquid storage tank (2); the top of the liquid storage tank (2) is fixedly connected to an air bag (21); the middle of the air bag (21) is fixedly connected to a liquid spraying pipe (22); the liquid spraying pipe (22) is arranged toward the top of the lower mold (12); the bottom of the air bag (21) is fixedly connected to a liquid inlet pipe (23); the liquid inlet pipe (23) extends to the inside of the liquid storage tank (2); the middle of the liquid spraying pipe (22) is fixedly connected to a first one-way valve (24); the middle of the liquid inlet pipe (23) is fixedly connected to a second one-way valve (25); the inside of the air bag (21) is fixedly connected to a second spring (26); the side wall of the upper mold (14) is fixedly connected to a pressing plate (27).
3. The automatic flanging device according to claim 2, characterized in that: The bottom of the first groove (15) is rotatably connected to a screw rod (3); the bottom end of the screw rod (3) is fixedly connected to a first gear (31); the middle part of the processing table (1) is rotatably connected to a rotating rod (32); the end of the rotating rod (32) extends to the inside of the first groove (15) and is fixedly connected to a second gear (33); the second gear (33) is meshed with the first gear (31); the middle part of the screw rod (3) is threadedly connected to a load-bearing ring (34); the load-bearing ring (34) is slidably connected to the middle part of the first groove (15); the first spring (17) is located above the load-bearing ring (34).
4. The automatic flanging device according to claim 3, characterized in that: A plurality of first through holes (4) are provided in the middle of the top block (18); and a guide plate (41) is fixedly connected to the bottom of the top block (18).
5. The automatic flanging device according to claim 4, characterized in that: A plurality of second through holes (5) are provided in the middle of the first gear (31); the plurality of second through holes (5) are arranged in a circular array.
6. The automatic flanging device according to claim 5, characterized in that: A plurality of third through holes (6) are provided in the middle of the processing table (1); and a liquid collecting box (61) is slidably connected to the middle of the processing table (1).