Plate punching and positioning tool for steel structure

By designing the punching positioning tooling for steel structures, using servo motors and sliders, automatic placement and precise punching of the plates are achieved, solving the problem of low punching efficiency of steel plates in the existing technology and improving production efficiency and the utilization rate of punching machines.

CN222268384UActive Publication Date: 2024-12-31LIANYUNGANG XINHE STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202420903972.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-31
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In steel structure processing, the punching efficiency of steel plates in the prior art is low, and multiple manual placement and adjustments are required, resulting in the punching machine being idle and reducing utilization.

Method used

A steel structure punching positioning tool is designed, including a support table, servo motor, placement disc, slider, stop block and nitrogen spring. The servo motor drives the placement disc to rotate, and the slider and stop block are accurately limited. Nitrogen springs provide punching and rotational buffering, enabling automatic placement of the board and precise punching.

Benefits of technology

It improves the efficiency of the punching machine and the utilization rate of the punching machine, reduces manual operation, and ensures punching accuracy and adaptability of different sizes of the board.

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Abstract

The plate punching and positioning tool for the steel structure comprises a supporting table and a control panel, a speed reducer is installed on the lower surface of the supporting table, a servo motor is installed on the speed reducer, a containing disc is installed on an output shaft of the speed reducer, a punching base is arranged on the upper surface of the supporting table, and four sliding strips are connected to the side face of the containing disc in a sliding mode. The surface of each sliding strip is in threaded connection with an adjusting bolt, the adjusting bolts abut against the containing disc, the control disc is rotationally connected to the center of the lower surface of the containing disc, the surface of the control disc is rotationally connected with four pull rods, and the other ends of the pull rods are rotationally connected with the corresponding sliding strips. When the four corners of the plate are punched, the plate can be controlled to be automatically placed, manual operation is not needed, the plate punching efficiency can be improved, the plate punching device can be better matched with a punching machine, the production efficiency is improved, and the utilization rate of the punching machine is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel plate processing, in particular to a plate punching and positioning tool for steel structures. Background Art

[0002] Steel structure is one of the main types of building structures. It is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates. During the processing and production of steel structures, it is necessary to use a steel plate punching device to punch holes in the steel plates so that the steel plates can be assembled and connected using screws and nuts.

[0003] In the related art, for square steel plates, commonly used punching machines generally use manual placement of steel plates when punching. A right-angle positioning plate is set on the punching machine. The square steel plate is aligned with the corners of the right-angle positioning plate to achieve precise punching. Square steel plates are generally punched at four corners. Each steel plate needs to be placed four times by the staff to complete the punching. The punching process needs to be repeated four times. The efficiency of steel plate punching is limited by the staff's operation. During the multiple placement and adjustment of the steel plate, the punching machine may be in an idle state for a longer period of time, which reduces the utilization rate of the punching machine. Utility Model Content

[0004] The utility model aims to provide a plate punching and positioning tool for steel structures to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a plate punching and positioning tool for steel structure, comprising a support table, a reducer is installed on the lower surface of the support table, and a servo motor is installed on the reducer, a placement plate is installed on the output shaft of the reducer, and a punching seat is provided on the upper surface of the support table, the reducer can amplify the torque of the servo motor, when the plate is placed on the placement plate, it is ensured that the plate rotates accurately with the placement plate, and the plate can be accurately positioned;

[0006] Four slide bars are slidably connected to the side of the placement plate, and a stopper is provided on the slide bar. An adjustment bolt is screwed on the surface of the slide bar, and the adjustment bolt abuts against the placement plate. When the adjustment bolt is tightened, it can ensure that the slide bar and the stopper will not move, and the plate can be stably clamped;

[0007] A control disk is rotatably connected to the center of the lower surface of the placement disk. Four pull rods are rotatably connected to the surface of the control disk. The other ends of the pull rods are rotatably connected to corresponding slide bars, so that the four slide bars move synchronously, making it convenient for the block to clamp plates of different sizes.

[0008] Furthermore, the output shaft is hollow and a nitrogen spring is installed inside the output shaft. An adapter is inserted into the output shaft, and the adapter is plugged into the placement plate. When the punching machine punches holes in the plate, the nitrogen spring can buffer the plate, so that the plate is supported by the punching seat and punched smoothly. After the punching is completed, the nitrogen spring pushes up the plate to ensure smooth rotation of the plate.

[0009] Furthermore, a connecting ear is provided on the side of the support platform, and a discharge hopper is rotatably connected to the connecting ear. A cylinder shell is rotatably connected to the lower part of the side of the support platform. A sliding rod is installed inside the cylinder shell, and the upper end of the sliding rod is rotatably connected to the discharge hopper. A handle screw is screwed on the surface of the cylinder shell, and the handle screw rests on the surface of the sliding rod. The depth of the sliding rod inserted into the cylinder shell can adjust the inclination angle of the discharge hopper. The punched plate can slide down along the discharge hopper, which is convenient for the next step of processing of the plate.

[0010] Furthermore, partition plates are provided on both left and right sides of the upper surface of the support platform to separate the punched and unpunched plates and place them on the support platform.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) The plate is limited by four sliding bars and blocks so that the plate will not move when placed on the plate, ensuring the accuracy of the plate during punching and facilitating the placement of the plate. The sliding bars can adjust the position of the blocks and can limit the plates of different sizes.

[0013] (2) The servo motor drives the placement plate to rotate, and the plate on the placement plate also rotates. When punching the four corners of the plate, the plate can be controlled to be automatically placed without manual operation, which can improve the efficiency of plate punching and better cooperate with the punching machine to improve production efficiency and improve the utilization rate of the punching machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the connection between the nitrogen spring and the adapter of the utility model;

[0016] Figure 3 A top view of the connection between the support platform and the stopper of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the connection between the placement plate and the slide bar of the utility model;

[0018] Figure 5 It is a schematic diagram of the plate of the utility model being limited by a stopper.

[0019] In the figure: 1. Support table; 2. Partition plate; 3. Cylinder shell; 4. Handle screw; 5. Slide rod; 6. Connecting ear; 7. Discharge hopper; 8. Block seat; 9. Servo motor; 10. Output shaft; 11. Placement plate; 12. Block; 13. Nitrogen spring; 14. Adapter seat; 15. Plug column; 16. Slide bar; 17. Socket; 18. Slide groove; 19. Control panel; 20. Pull rod; 21. Adjustment bolt; 22. Reducer; 23. Plate; 24. Punching seat. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0021] See also Figure 1-5 The utility model provides a technical solution: a plate punching and positioning tool for steel structure, comprising a support platform 1, a reducer 22 is installed on the lower surface of the support platform 1, and a servo motor 9 is installed on the reducer 22, a placement plate 11 is installed on the output shaft 10 of the reducer 22, and a punching seat 24 is provided on the upper surface of the support platform 1;

[0022] The support platform 1 has a hole to reserve an installation position for the output shaft 10. The reducer 22 adopts a planetary reduction structure, which can control the volume of the reducer 22 and reduce the occupied space. The punching seat 24 has a circular hole, and the support platform 1 also has a circular hole. When punching the plate 23, the slag produced by the punching falls downward through the circular hole;

[0023] The side of the placing plate 11 is slidably connected with four slide bars 16, and the slide bars 16 are provided with stoppers 12. The surface of the slide bars 16 is screwed with adjustment bolts 21, and the adjustment bolts 21 abut against the placing plate 11. The stoppers 12 block the sliding of the plate 23. The four stoppers are located in the middle of the side of the plate 23. Figure 5 As shown, the plate 23 can be stably clamped to prevent the plate 23 from moving during punching;

[0024] A control disk 19 is rotatably connected to the center of the lower surface of the placement disk 11. Four pull rods 20 are rotatably connected to the surface of the control disk 19. The other ends of the pull rods 20 are rotatably connected to the corresponding slide bars 16. The control disk 19 drives the four slide bars 16 to slide synchronously through the pull rods 20, which is convenient for adjusting the position of the slide bar 16. The slide bar 16 is prevented from moving by turning the adjustment bolt 21, and the position of the slide bar 16 can be adjusted.

[0025] In this embodiment, if Figure 1 and Figure 2 As shown, the output shaft 10 is hollow, and a nitrogen spring 13 is installed inside the output shaft 10. An adapter seat 14 is inserted in the output shaft 10, and the adapter seat 14 is plugged into the placement plate 11. When the nitrogen spring 13 pushes the adapter seat 14, the plate 23 moves up. When the servo motor 9 controls the plate slot to rotate, it ensures that the plate 23 will not be blocked by the punching seat 24. When punching the plate 23, the nitrogen spring 13 is compressed, so that the plate 23 is supported by the punching seat 24, and the punching accuracy is high.

[0026] In this embodiment, if Figure 2 and Figure 4 As shown, four pins 15 are provided at the upper end of the adapter seat 14, and four sockets 17 are provided on the lower surface of the placement plate 11. The pins 15 are inserted into the corresponding sockets 17 to achieve the connection between the placement plate 11 and the adapter seat 14, and it is also convenient to remove the placement plate 11 and turn the adjustment bolt 21 to adjust the position of the slide bar 16.

[0027] In this embodiment, if Figure 1 and Figure 3 As shown, a stopper 8 is installed on the upper surface of the support platform 1. The stopper 8 is located above the placement plate 11. The stopper 8 is arranged in an N shape and will not affect the rotation of the placement plate 11. The stopper 8 can block the plate 23 from moving upward to prevent the punch of the punching machine from driving the plate 23 to move.

[0028] In this embodiment, if Figure 1 As shown, a connecting ear 6 is provided on the side of the support platform 1, and a discharge hopper 7 is rotatably connected to the connecting ear 6. The connecting ear 6 can rotate the discharge hopper 7 and adjust the inclination angle of the discharge hopper 7 to facilitate the plate 23 to slide down along the discharge hopper 7.

[0029] In this embodiment, if Figure 1 As shown, the lower side of the support platform 1 is rotatably connected to a cylinder shell 3, a slide rod 5 is installed inside the cylinder shell 3, and the upper end of the slide rod 5 is rotatably connected to the discharge hopper 7. A handle screw 4 is screwed on the surface of the cylinder shell 3, and the handle screw 4 is against the surface of the slide rod 5. The surface of the slide rod 5 has a plurality of grooves, so that the handle screw 4 can be inserted into the grooves, and the handle screw 4 can be directly screwed. The discharge hopper 7 is supported by the cooperation of the cylinder shell 3 and the slide rod 5, and the free rotation of the discharge hopper 7 can be prevented.

[0030] In this embodiment, if Figure 4 As shown, four slide grooves 18 are provided on the side of the placement plate 11, and the slide bar 16 is slidably connected inside the slide groove 18, which limits the movement range of the slide bar 16 and makes the slide bar 16 move smoothly without the problem of jamming.

[0031] In this embodiment, if Figure 1 As shown, partition plates 2 are provided on both sides of the upper surface of the support platform 1 , and the plate 23 with punching holes is placed on the right side of the support platform 1 , and the plate 23 with punching holes is placed on the left side of the support platform 1 .

[0032] Specifically, when in use, place the square plate 23 on the placement tray 11, as shown in FIG. Figure 5 As shown, the four blocks 12 clamp the plate 23, but the plate 23 does not move. The servo motor 9 drives the output shaft 10 to rotate through the reducer 22. The output shaft 10 drives the placement plate 11 to rotate through the adapter seat 14. The placement plate 11 drives the plate 23 to rotate through the four blocks 12, so that the corner of the plate 23 moves to the top of the punching seat 24. At this time, the servo motor 9 stops running. At this time, the punching machine punches the plate 23. After the punching is completed, the servo motor 9 controls the next corner of the plate 23 to move to the top of the punching seat 24, so as to realize the automatic adjustment of the plate 23 and improve the punching efficiency of the plate 23.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plate punching and positioning tool for steel structure, characterized in that: include: A support platform (1), wherein a reducer (22) is mounted on the lower surface of the support platform (1), a servo motor (9) is mounted on the reducer (22), a placement plate (11) is mounted on the output shaft (10) of the reducer (22), and a punching seat (24) is provided on the upper surface of the support platform (1); Four slide bars (16) are slidably connected to the side of the placement plate (11), and a stopper (12) is provided on the slide bar (16). An adjustment bolt (21) is screwed on the surface of the slide bar (16), and the adjustment bolt (21) abuts against the placement plate (11); A control disk (19) is rotatably connected to the center of the lower surface of the placement disk (11), and four pull rods (20) are rotatably connected to the surface of the control disk (19), and the other ends of the pull rods (20) are rotatably connected to corresponding slide bars (16).

2. A steel structure plate punching and positioning tool according to claim 1, characterized in that: The output shaft (10) is hollow, and a nitrogen spring (13) is installed inside the output shaft (10). An adapter seat (14) is inserted into the output shaft (10), and the adapter seat (14) is plugged into the placement plate (11).

3. A steel structure plate punching and positioning tool according to claim 2, characterized in that: The upper end of the adapter seat (14) is provided with four insertion posts (15), and the lower surface of the placement plate (11) is provided with four sockets (17), and the insertion posts (15) are inserted into the corresponding sockets (17).

4. The plate punching and positioning tool for steel structure according to claim 1, characterized in that: A stopper (8) is installed on the upper surface of the support platform (1), and the stopper (8) is located above the placement plate (11).

5. The plate punching and positioning tool for steel structure according to claim 1, characterized in that: A connecting ear (6) is provided on the side of the support platform (1), and a discharge hopper (7) is rotatably connected to the connecting ear (6).

6. The plate punching and positioning tool for steel structure according to claim 5, characterized in that: The lower part of the side of the support platform (1) is rotatably connected to a cylinder shell (3), a slide rod (5) is installed inside the cylinder shell (3), the upper end of the slide rod (5) is rotatably connected to the discharge hopper (7), and a handle screw (4) is screwed on the surface of the cylinder shell (3), and the handle screw (4) is against the surface of the slide rod (5).

7. The plate punching and positioning tool for steel structure according to claim 1, characterized in that: Four slide grooves (18) are provided on the side of the placement plate (11), and the slide bars (16) are slidably connected inside the slide grooves (18).

8. The steel structure plate punching and positioning tool according to claim 1, characterized in that: Partition plates (2) are provided on both left and right sides of the upper surface of the support platform (1).