Carrier

By designing the elastic abutment structure of negative pressure adsorption and cylinder drive, combined with the slide rail adjustment function, the efficiency and accuracy of existing vehicles in mass production and processing of various materials are solved, and efficient and accurate multi-dimensionality is achieved Bending processing.

CN222268451UActive Publication Date: 2024-12-31SHENZHEN STRONG TECH
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Patent Information

Application Number
CN202420125739.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-18
Publication Date
2024-12-31
Estimated Expiration
2034-01-18

AI Technical Summary

Technical Problem

The existing vehicle design is inefficient in mass production and continuous operation, and cannot adapt to multiple materials and special shape products. The bending mechanism has a single function, so it cannot achieve accurate and flexible processing. The lack of effective negative pressure adsorption technology leads to Thin or curved products are easily moved during processing, affecting accuracy and stability.

Method used

A vehicle including base assembly, limit assembly, left-fold assembly and right-fold assembly was designed. The product is stable and fixed position and multi-dimensional bending through the negative pressure adsorption of the air hole and the elastic abutment structure driven by the cylinder. The slide rail structure is used to make the product stable and fixed position and multi-dimensional bending. The bending components can be adjusted to achieve accurate and flexible processing of different products.

Benefits of technology

It improves production efficiency, realizes accurate positioning and fixing of products of various shapes and sizes, improves the degree of automation and flexibility and adaptability of bending operations, reduces manual operation difficulty and error, and enhances structural adjustability.

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Abstract

The utility model provides a carrier which comprises a base assembly used for bearing an external product to be machined. The limiting assembly is arranged on the front side of the base assembly and used for pressing and fixing the product on the base assembly; the first left bending assembly is arranged on the left side of the base assembly and used for bending a to-be-machined product, close to the left side, on the base assembly; the first right folding assembly is arranged on the right side of the base assembly and used for bending the to-be-machined product, close to the right side, on the base assembly. The carrier can bear and process two products to be processed at the same time, and compared with a traditional single product processing mode, the processing number in unit time is remarkably increased; according to the first left bending assembly and the first right bending assembly, a second air cylinder and a third air cylinder (a fourth air cylinder and a fifth air cylinder) form a complex linkage mechanism, the first left bending assembly and the first right bending assembly can independently or synchronously move in the front-back dimension and the up-down dimension, refined and adjustable bending operation is carried out on products, and the flexibility and adaptability of bending operation are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a carrier. Background Art

[0002] In the existing processing field, relatively fixed tooling equipment is usually used for positioning and bending of processed products; these equipment have some shortcomings in achieving product fixation and precise bending:

[0003] 1. The existing carrier design is generally only for positioning and bending a single product, with low production efficiency, and cannot meet the needs of mass production and continuous operation;

[0004] 2. When pressing and fixing the processed products, the traditional method is often too rigid and cannot take into account the adaptability and protection needs of products of various materials or special shapes, which can easily cause deformation or damage to the products;

[0005] 3. The current bending mechanism has a relatively single function, and it is impossible to flexibly adjust the positions of the bending components on the left and right sides and independently control their movements, and it is impossible to achieve accurate and high-degree-of-freedom bending processing of products in different positions;

[0006] 4. Previous carriers often lacked effective negative pressure adsorption technology while ensuring the stable fixation of the product, making thin or curved products prone to movement during the bending process, affecting processing accuracy and stability.

[0007] Therefore, the prior art has deficiencies and needs further improvement. Utility Model Content

[0008] In view of the problems existing in the prior art, the utility model provides a carrier.

[0009] To achieve the above purpose, the specific scheme of the utility model is as follows:

[0010] The utility model provides a carrier, comprising:

[0011] A base assembly for supporting external products to be processed;

[0012] A limit assembly, arranged at the front side of the base assembly, used to press and fix the product to be processed on the base assembly;

[0013] A left folding component is arranged on the left side of the base component and is used to bend the product to be processed on the left side of the base component;

[0014] The right folding component is arranged on the right side of the base component and is used for bending the product to be processed on the right side of the base component.

[0015] Furthermore, the base assembly includes two supporting seats, and a product to be processed is placed on each supporting seat.

[0016] Furthermore, the supporting seat is provided with air holes, which absorb air to form negative pressure to absorb the product to be processed.

[0017] Further, the position limiting assembly includes a first cylinder;

[0018] A first fixing plate is mounted on the first cylinder, a first fixing block is mounted on the first fixing plate, a first slide rail is mounted on the first fixing block in a downwardly inclined manner, a first slider is mounted on the first slide rail, a limit block is mounted on the first slider, and the limit block faces one side of the base assembly;

[0019] The first cylinder pushes and pulls the first fixed plate to move forward and backward, so that the limit block approaches or moves away from the supporting seat of the base assembly;

[0020] A first spring is arranged between the first fixed block and the first sliding block, so that the limiting block elastically contacts the product to be processed.

[0021] Further, the left-folding component includes a second cylinder;

[0022] A second fixing plate is installed on the second cylinder, and the bottom of the second fixing plate is also arranged on a second slide rail, and the second slide rail is arranged along the front-rear direction;

[0023] A third cylinder is mounted on the second fixed plate, a first connecting plate is mounted on the third cylinder, a second fixed block is mounted on the first connecting plate, a first folding rod is mounted on the second fixed block, and the first folding rod is arranged in the left-right direction;

[0024] The second cylinder drives the second fixed plate to move forward and backward along the second slide rail, thereby driving the first folding rod to move forward and backward, approaching or moving away from the product to be processed;

[0025] The third cylinder is arranged in the up-down direction, driving the first connecting plate and the second fixing block and then driving the first folding rod to move up-down. During the up-down movement, the first folding rod bends the product to be processed near the left side to complete the processing procedure.

[0026] Further, the right folding component includes a fourth cylinder;

[0027] A third fixing plate is installed on the fourth cylinder, and the bottom of the third fixing plate is also arranged on a third slide rail, and the third slide rail is arranged along the front-rear direction;

[0028] A fifth cylinder is mounted on the third fixing plate, a second connecting plate is mounted on the fifth cylinder, a third fixing block is mounted on the second connecting plate, a second folding rod is mounted on the third fixing block, and the second folding rod is arranged in the left-right direction;

[0029] The fourth cylinder drives the third fixed plate to move forward and backward along the third slide rail, thereby driving the second folding rod to move forward and backward, approaching or moving away from the product to be processed;

[0030] The fifth cylinder is arranged in the up-down direction, driving the second connecting plate and the third fixing block and then driving the second folding rod to move up-down. During the up-down movement, the second folding rod bends the product to be processed close to the right side to complete the processing procedure.

[0031] Furthermore, a fourth slide rail is provided at the bottom of the left-folding component along the left-right direction, and the fourth slide rail is provided along the left-right direction to allow the left-folding component to approach or move away from the base component.

[0032] Furthermore, a fifth slide rail is provided at the bottom of the right folding component along the left-right direction, and the fifth slide rail is provided along the left-right direction to allow the right folding component to approach or move away from the base component.

[0033] The technical solution of the utility model has the following beneficial effects:

[0034] 1. Improve production efficiency: The carrier designed in this utility model can carry and process two products to be processed at the same time. Compared with the traditional single product processing method, it significantly increases the number of processes per unit time, thereby improving the overall production efficiency.

[0035] 2. Precise positioning and fixation: The negative pressure adsorption function generated by the support seat and air holes on the base assembly can be used to stably and accurately position the product to be processed, effectively preventing the loss of accuracy caused by product movement during the bending process. It is suitable for processing needs of various shapes and sizes, especially thin or curved products.

[0036] 3. Improved automation: The limit assembly adopts an elastic abutment structure driven by the first cylinder, which can flexibly adjust the pressing force and position according to the needs of different products, realize automatic control, reduce the difficulty and error of manual operation, and improve process stability.

[0037] 4. Multi-dimensional precise bending: The left folding component and the right folding component are respectively composed of the second cylinder and the third cylinder (as well as the fourth cylinder and the fifth cylinder) to form a complex linkage mechanism, which can move independently or synchronously in multiple dimensions such as front and back, up and down, and perform refined and adjustable bending operations on the product, greatly improving the flexibility and adaptability of the bending operation.

[0038] 5. Enhanced structural adjustability: The fourth and fifth slide rails are set at the bottom of the left and right folding components, so that the bending components can be close to or away from the base component in the left and right directions according to the position and size of the product to be processed, further enhancing the compatibility and processing range of the carrier for products of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a three-dimensional diagram of the utility model;

[0040] Figure 2 It is a schematic diagram of the base assembly of the utility model for placing products;

[0041] Figure 3 It is a three-dimensional diagram of the base assembly of the utility model;

[0042] Figure 4 It is a three-dimensional diagram of the limit assembly of the utility model;

[0043] Figure 5 It is a three-dimensional diagram of a left-folding component of the utility model;

[0044] Figure 6 It is another three-dimensional view of the left-folding component of the utility model;

[0045] Figure 7 It is a three-dimensional diagram of a right-folding component of the utility model;

[0046] Figure 8 It is another stereoscopic view of the right-folding component of the utility model.

[0047] In the figure:

[0048] 1. Base assembly;

[0049] 101. supporting seat; 102. air hole;

[0050] 2. Limiting components;

[0051] 201, first cylinder; 202, first fixed plate; 203, first fixed block; 204, first slide rail; 205, first slide block; 206, limit block; 207, first spring;

[0052] 3. Fold one component to the left;

[0053] 301, second cylinder; 302, second fixed plate; 303, second slide rail; 304, third cylinder; 305, first connecting plate; 306, second fixed block; 307, first folding rod;

[0054] 308, fourth slide rail;

[0055] 4. Fold one component to the right;

[0056] 401, fourth cylinder; 402, third fixing plate; 403, third slide rail; 404, fifth cylinder; 405, second connecting plate; 406, third fixing block; 407, second folding rod;

[0057] 408, fifth slide rail;

[0058] 5. Products. DETAILED DESCRIPTION

[0059] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only part of the structure related to the present invention is shown in the accompanying drawings, rather than all of it.

[0060] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0061] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0062] In the description of this embodiment, the terms "upper", "lower", "front", "back", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0063] Combination Figure 1-Figure 8As shown, the utility model provides a carrier, including: a base assembly 1, used to support an external product 5 to be processed; a limiting assembly 2, arranged on the front side of the base assembly 1, used to press and fix the product 5 to be processed on the base assembly 1; a left-folding assembly 3, arranged on the left side of the base assembly 1, used to bend the product 5 to be processed on the left side of the base assembly 1; a right-folding assembly 4, arranged on the right side of the base assembly 1, used to bend the product 5 to be processed on the right side of the base assembly 1.

[0064] The base assembly 1 includes two supporting seats 101, and a product 5 to be processed is placed on each supporting seat 101. The supporting seats 101 are provided with air holes 102, and the air holes 102 absorb air to form negative pressure to absorb the product 5 to be processed.

[0065] The limiting assembly 2 includes a first cylinder 201; a first fixed plate 202 is installed on the first cylinder 201, a first fixed block 203 is installed on the first fixed plate 202, a first slide rail 204 is installed on the first fixed block 203 at a downward tilt, a first slider 205 is installed on the first slider 204, a limiting block 206 is installed on the first slider 205, and the limiting block 206 faces the side of the base assembly 1; the first cylinder 201 pushes and pulls the first fixed plate 202 to move back and forth, so that the limiting block 206 approaches or moves away from the supporting seat 101 of the base assembly 1; a first spring 207 is arranged between the first fixed block 203 and the first slider 205, so that the limiting block 206 elastically abuts against the product 5 to be processed.

[0066] The left folding component 3 includes a second cylinder 301; a second fixed plate 302 is installed on the second cylinder 301, and the bottom of the second fixed plate 302 is also arranged on the second slide rail 303, and the second slide rail 303 is arranged along the front-back direction; a third cylinder 304 is installed on the second fixed plate 302, and a first connecting plate 305 is installed on the third cylinder 304, and a second fixed block 306 is installed on the first connecting plate 305, and a first folding rod 307 is installed on the second fixed block 306, and the first folding rod 307 is arranged along the left-right direction; the second cylinder 301 drives the second fixed plate 302 to move forward and backward along the second slide rail 303, and then drives the first folding rod 307 to move forward and backward, approaching or moving away from the product 5 to be processed; the third cylinder 304 is arranged in the up-down direction, driving the first connecting plate 305, the second fixed block 306 and then driving the first folding rod 307 to move up and down, and the first folding rod 307 bends the product 5 to be processed close to the left side during the up-and-down movement to complete the processing process.

[0067] The right folding component 4 includes a fourth cylinder 401; a third fixed plate 402 is installed on the fourth cylinder 401, and the bottom of the third fixed plate 402 is also arranged on the third slide rail 403, and the third slide rail 403 is arranged along the front-to-back direction; a fifth cylinder 404 is installed on the third fixed plate 402, and a second connecting plate 405 is installed on the fifth cylinder 404, and a third fixed block 406 is installed on the second connecting plate 405, and a second folding rod 407 is installed on the third fixed block 406, and the second folding rod 407 is arranged along the left-right direction; the fourth cylinder 401 drives the third fixed plate 402 to move forward and backward along the third slide rail 403, and then drives the second folding rod 407 to move forward and backward, approaching or moving away from the product 5 to be processed; the fifth cylinder 404 is arranged in the up-down direction, driving the second connecting plate 405, the third fixed block 406 and then driving the second folding rod 407 to move up and down, and the second folding rod 407 bends the product 5 to be processed close to the right side during the up-and-down movement to complete the processing procedure.

[0068] The bottom of the left folding component 3 is provided with a fourth slide rail 308 along the left-right direction, and the fourth slide rail 308 is provided along the left-right direction to allow the left folding component 3 to approach or move away from the base component 1. The bottom of the right folding component 4 is provided with a fifth slide rail 408 along the left-right direction, and the fifth slide rail 408 is provided along the left-right direction to allow the right folding component 4 to approach or move away from the base component 1.

[0069] The principle of this utility model is as follows:

[0070] (1) Positioning and fixing:

[0071] The carrier is mainly composed of a base assembly 1 , on which two supporting seats 101 are arranged, and a product 5 to be processed is placed on each supporting seat 101 .

[0072] The support seat 101 is designed with air holes 102, which form a negative pressure area by suction, and use the negative pressure adsorption force to firmly adsorb the product 5 to be processed on the support seat 101, ensuring that the product 5 will not be displaced by external force during the processing.

[0073] (2) Limit and press:

[0074] The limiting assembly 2 located at the front side of the base assembly 1 adopts a driving mechanism of the first cylinder 201. The first cylinder 201 is connected to the first fixed plate 202, on which the first slide rail 204 and the first slider 205 are installed, and connected to the first spring 207 through the first fixed block 203, and finally a limiting block 206 is set on the slider.

[0075] When the first cylinder 201 pushes or pulls the first fixing plate 202 , the limit block 206 will approach or move away from the product 5 on the supporting seat 101 . At the same time, due to the action of the spring, the limit block 206 can elastically abut against the product 5 to achieve pressing and fixing of the product 5 .

[0076] (3) Left and right bending function:

[0077] The left folding assembly 3 and the right folding assembly 4 are respectively installed on the left and right sides of the base assembly 1, and they both have the ability to move in the front-back and up-down directions.

[0078] The left folding component 3 controls the second fixed plate 302 to move forward and backward along the second slide rail 303 through the second cylinder 301, thereby driving the first folding rod 307 to move forward and backward; the third cylinder 304 is responsible for controlling the first folding rod 307 to move up and down, and accurately bends the product 5 to be processed on the left side.

[0079] The working principle of the right folding component 4 is similar to that of the left folding component 3. Through the cooperation of the fourth cylinder 401 and the fifth cylinder 404, the second folding rod 407 can move freely in the front-back and up-down dimensions, so as to accurately bend the product 5 to be processed on the right side.

[0080] (4) Position adjustment flexibility:

[0081] The bottom of the left folding component 3 and the right folding component 4 are also respectively equipped with a fourth slide rail 308 and a fifth slide rail 408, allowing them to adjust their positions in the left and right directions, so that the entire bending mechanism can be more flexibly moved closer to or away from the base component 1 as needed, adapting to the processing requirements of products 5 to be processed of different sizes or shapes.

[0082] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the protection scope of the utility model.

Claims

1. A carrier, characterized in that: include: A base assembly for supporting external products to be processed; A limit assembly, arranged at the front side of the base assembly, used to press and fix the product to be processed on the base assembly; A left folding component is arranged on the left side of the base component and is used to bend the product to be processed on the left side of the base component; The right folding component is arranged on the right side of the base component and is used for bending the product to be processed on the right side of the base component.

2. The carrier according to claim 1, characterized in that: The base assembly comprises two supporting seats, and a product to be processed is placed on each supporting seat.

3. The carrier according to claim 2, characterized in that: The supporting seat is provided with air holes, which absorb air to form negative pressure to absorb the product to be processed.

4. The carrier according to claim 2, characterized in that: The limiting assembly includes a first cylinder; A first fixing plate is mounted on the first cylinder, a first fixing block is mounted on the first fixing plate, a first slide rail is mounted on the first fixing block in a downwardly inclined manner, a first slider is mounted on the first slide rail, a limiting block is mounted on the first slider, and the limiting block faces one side of the base assembly; The first cylinder pushes and pulls the first fixed plate to move forward and backward, so that the limit block approaches or moves away from the supporting seat of the base assembly; A first spring is arranged between the first fixed block and the first sliding block, so that the limiting block elastically contacts the product to be processed.

5. The carrier according to claim 2, characterized in that: The left folding component includes a second cylinder; A second fixing plate is installed on the second cylinder, and the bottom of the second fixing plate is also arranged on a second slide rail, and the second slide rail is arranged along the front-rear direction; A third cylinder is mounted on the second fixed plate, a first connecting plate is mounted on the third cylinder, a second fixed block is mounted on the first connecting plate, a first folding rod is mounted on the second fixed block, and the first folding rod is arranged in the left-right direction; The second cylinder drives the second fixed plate to move forward and backward along the second slide rail, thereby driving the first folding rod to move forward and backward, approaching or moving away from the product to be processed; The third cylinder is arranged in the up-down direction, driving the first connecting plate and the second fixing block and then driving the first folding rod to move up-down. The first folding rod bends the product to be processed near the left side during the up-down movement to complete the processing procedure.

6. The carrier according to claim 2, characterized in that: The right folding assembly includes a fourth cylinder; A third fixing plate is installed on the fourth cylinder, and the bottom of the third fixing plate is also arranged on a third slide rail, and the third slide rail is arranged along the front-rear direction; A fifth cylinder is mounted on the third fixed plate, a second connecting plate is mounted on the fifth cylinder, a third fixed block is mounted on the second connecting plate, a second folding rod is mounted on the third fixed block, and the second folding rod is arranged in the left-right direction; The fourth cylinder drives the third fixed plate to move forward and backward along the third slide rail, thereby driving the second folding rod to move forward and backward, approaching or moving away from the product to be processed; The fifth cylinder is arranged in the up-down direction, driving the second connecting plate and the third fixing block and then driving the second folding rod to move up-down. During the up-down movement, the second folding rod bends the product to be processed close to the right side to complete the processing procedure.

7. The carrier according to claim 1, characterized in that: A fourth slide rail is arranged at the bottom of the left-folding component along the left-right direction, and the fourth slide rail is arranged along the left-right direction to allow the left-folding component to approach or move away from the base component.

8. The carrier according to claim 1, characterized in that: A fifth slide rail is arranged at the bottom of the right folding component along the left-right direction, and the fifth slide rail is arranged along the left-right direction to allow the right folding component to approach or move away from the base component.