Friction welding device for automobile part machining
The friction welding device enhances alignment accuracy by using a movable support frame with a laser scanner and stopper rods, addressing the issue of manual control errors in existing methods and improving welding yield.
Patent Information
- Application Number
- CN202421020429.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Existing friction welding methods for automobile parts suffer from low alignment accuracy due to manual control of handheld laser scanning equipment, leading to reduced yield.
A friction welding device with a processing table, support plates, clamping claws, a movable support frame with a laser scanner, and a system of sliders and baffles for precise alignment, utilizing a laser scanner and stopper rods to ensure accurate center alignment of workpieces.
Enables high detection accuracy and simple operation for precise alignment of workpieces, improving the yield of friction welding processes.
Smart Images

Figure CN222268991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of friction welding, in particular to a friction welding device for processing automobile parts. Background Art
[0002] Friction welding refers to a method of welding by using the heat generated by the friction of the workpiece contact surface as a heat source to cause the workpiece to produce plastic deformation under pressure. Under the action of pressure, the relative movement between the welding contact end faces generates friction heat and plastic deformation heat on the friction surface and its vicinity under constant or increasing pressure and torque, so that the temperature of the area near it rises to a temperature range close to but generally lower than the melting point, the deformation resistance of the material is reduced, the plasticity is improved, and the oxide film on the interface is broken. Under the action of the forging pressure, the material produces plastic deformation and flow, and the solid-state welding method is achieved through molecular diffusion and recrystallization at the interface.
[0003] In the prior art, when aligning two workpieces and performing friction welding, handheld laser scanning equipment and displacement sensor equipment are mostly used to accurately detect the center alignment of the two workpieces. Therefore, during the detection process, there will be a certain error due to manual control when approaching the center, which will cause low alignment accuracy and reduce the friction welding yield of the workpieces. Utility Model Content
[0004] The utility model aims to provide a friction welding device for processing automobile parts to overcome the above problems or at least partially solve the above problems.
[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model is specifically implemented as follows:
[0006] The utility model provides a friction welding device for processing automobile parts, including a processing table, two groups of support plates are slidably connected to the processing table, and claws for clamping the workpiece are connected to the inner sides of the support plates. A support frame is also provided on the processing table, and the support frame can move up and down and left and right along the processing table. A laser scanner for scanning the center degree of the workpiece is fixedly connected to the middle position of the top of the inner side surface of the support frame, and two groups of sliders are slidably connected to the left and right sides of the support frame, and baffles are plugged and fixed on the two groups of sliders, and the upper part of the baffle is located on the upper side of the support frame and points to the scale line, and the scale line is set on the upper side of the support frame.
[0007] As a further solution of the utility model, an open groove is provided on the outer side of the processing table, and a screw and a sliding block are arranged inside the open groove. The sliding block sleeve is arranged on the screw and moves left and right along the open groove, and the outer side surface of the sliding block is fixedly connected by a bolt fixing seat, and the lower part of the support frame passes through the space between the fixing seat and the sliding block.
[0008] As a further solution of the utility model, the front side surface of the fixing seat and the bottom of the supporting frame are both fixedly connected with fixing plates, and the two fixing plates are connected by a lifting cylinder.
[0009] As a further solution of the utility model, a slide groove is provided at the upper left and upper right of the support frame, and the sliding block is slidably connected to the slide groove.
[0010] As a further solution of the utility model, a through groove is provided inside the sliding block, and the blocking rod is inserted into the through groove.
[0011] As a further solution of the utility model, the cross section of the barrier rod is L-shaped, and the upper and lower parts of the barrier rod are both provided with inclined surfaces, and the pointed section formed on the upper part points to the scale line.
[0012] As a further solution of the utility model, a sliding groove is provided on the processing table, and the front and rear sides of the support plate are fixedly connected with protrusions, and the protrusions are arranged in the sliding groove and move left and right along the sliding groove.
[0013] As a further solution of the utility model, a groove is opened at the bottom end of the processing table, and a block is fixedly connected to the lower side of the support plate. The block is arranged in the groove and along the groove, and the outer side of the block is fixedly connected to a pushing cylinder, and the pushing cylinder pushes the block.
[0014] The utility model provides a friction welding device for processing automobile parts, which has the beneficial effects of realizing accurate detection of the alignment accuracy of workpieces through the joint action of a laser scanner and a stopper rod, and has simple operation and high detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] Figure 2 It is a partial cross-sectional view of the support frame in the utility model.
[0018] Figure 3 It is a structural schematic diagram of the sliding block in the utility model.
[0019] Figure 4 It is a cross-sectional view of the slider in the utility model.
[0020] Figure 5 It is a structural schematic diagram of the middle stop lever of the utility model.
[0021] In the figure: 1. processing table; 2. clamping claw; 3. support frame; 4. slider; 5. stop rod; 6. support plate; 7. pushing cylinder; 8. lead screw; 9. sliding block; 10. fixing seat; 11. sliding groove; 12. lifting cylinder; 13. laser scanner; 31. sliding groove; 32. scale line; 41. through groove. DETAILED DESCRIPTION
[0022] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0023] See also Figure 1-5 A friction welding device for processing automobile parts provided by an embodiment of the utility model includes a processing table 1, on which two groups of support plates 6 are slidably connected, and a clamping claw 2 for clamping a workpiece is connected to the inner side of the support plate 6, and a support frame 3 is also provided on the processing table 1, and the support frame 3 can move up and down and left and right along the processing table 1, and a laser scanner 13 for scanning the center degree of the workpiece is fixedly connected to the top middle position of the inner side surface of the support frame 3, and two groups of sliders 4 are slidably connected to the left and right sides of the support frame 3, and a baffle 5 is plugged and fixed on the two groups of sliders 4, and the upper part of the baffle 5 is located on the upper side of the support frame 3 and points to the scale line 32, and the scale line 32 is set on the upper side of the support frame 3.
[0024] An open groove is provided on the outer side of the processing table 1, and a lead screw 8 and a sliding block 9 are arranged inside the open groove. The sliding block 4 is set on the lead screw 8 and moves left and right along the open groove, and the outer side of the sliding block 9 is fixedly connected by a bolt fixing seat 10, and the lower part of the support frame 3 passes through the space between the fixing seat 10 and the sliding block 9.
[0025] The front side surface of the fixing seat 10 and the bottom of the support frame 3 are both fixedly connected with fixing plates, and the two fixing plates are connected via a lifting cylinder 12 .
[0026] During use, the utility model fixes two workpieces to be friction welded together at the positions of the left and right clamps 2 respectively, and turns on the laser scanner 13 at the same time. The lead screw 8 is driven by the motor, thereby driving the support frame 3 and the laser scanner 13 to move synchronously, thereby moving the laser scanner 13 and the baffle rod 5 to the workpieces on the left and right sides respectively. Subsequently, the center degree of the workpiece is detected by the laser scanner 13, and the operation of the lifting cylinder 12 drives the support frame 3 and the baffle rod 5 to descend. Then, the two baffle rods 5 on the same side are respectively placed on the front and rear sides of the workpiece, and the inner side of the baffle rod 5 is close to the workpiece and in contact. At this time, the scale numbers of the two baffle rods 5 are read to determine whether the workpiece is in a center-aligned position. After the detection is completed, the support frame 3 is moved up, and the baffle rod 5 and the laser scanner 13 can be moved away from the friction welding area, thereby ensuring the safety of each component. Then, the clamp 2 is driven by the motor, thereby driving the workpiece to rotate, and at the same time, the cylinder 7 is pushed to push the support plate 6, thereby driving the two workpieces to move toward each other and contact, thereby achieving the purpose of friction welding fixation.
[0027] At the same time, the two workpieces can be brought close to each other first, and then the left and right blocking rods 5 and the laser scanner 13 can be used together to detect the alignment of the two workpieces. The operation is simple and the detection effect is good.
[0028] like Figure 1 As shown, a slide groove 31 is provided at the upper left and upper right of the support frame 3, a slider 4 is slidably connected to the slide groove 31, a through groove 41 is provided inside the slider 4, a baffle 5 is inserted into the through groove 41, the baffle 5 is L-shaped in cross-section, and inclined surfaces are provided at the upper and lower parts of the baffle 5, and the pointed section formed at the upper part points to the scale line 32, so that the baffle 5 can be easily contacted with the workpiece, and then the alignment of the workpiece is determined by the value of the scale line 32 pointed by the baffle 5.
[0029] like Figure 1 As shown, a sliding groove 11 is provided on the processing table 1, and protrusions are fixedly connected to the front and rear sides of the support plate 6. The protrusions are arranged in the sliding groove 11 and move left and right along the sliding groove 11. A groove is provided at the bottom end of the processing table 1, and a square is fixedly connected to the lower side of the support plate 6, and the square is arranged in the groove, and along the groove, the outer side of the square is fixedly connected to the pushing cylinder 7, and the pushing cylinder 7 pushes the square. The design of the protrusions and the squares realizes the guidance of the movement of the support plate 6, and the pushing cylinder 7 realizes the pushing of the support plate 6 and the workpiece, so that the two workpieces are convenient to contact each other.
[0030] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.
Claims
1. A friction welding device for processing automobile parts, comprising a processing table (1), characterized in that: Two groups of support plates (6) are slidably connected to the processing table (1), and a clamping claw (2) for clamping the workpiece is connected to the inner side of the support plate (6). A support frame (3) is also provided on the processing table (1), and the support frame (3) can move up and down and left and right along the processing table (1). A laser scanner (13) for scanning the center of the workpiece is fixedly connected to the middle position of the top of the inner side surface of the support frame (3), and two groups of sliders (4) are slidably connected to the left and right sides of the support frame (3), and a blocking rod (5) is inserted and fixed on the two groups of sliders (4), and the upper part of the blocking rod (5) is located on the upper side of the support frame (3) and points to the scale line (32), and the scale line (32) is set on the upper side of the support frame (3).
2. The friction welding device for automobile parts processing according to claim 1 is characterized in that: The outer side surface of the processing table (1) is provided with an open groove, and a lead screw (8) and a sliding block (9) are arranged inside the open groove. The sliding block (4) is sleeved on the lead screw (8) and moves left and right along the open groove. The outer side surface of the sliding block (9) is fixedly connected by a bolt fixing seat (10), and the lower part of the support frame (3) passes through the space between the fixing seat (10) and the sliding block (9).
3. The friction welding device for automobile parts processing according to claim 2 is characterized in that: The front side surface of the fixing seat (10) and the bottom of the support frame (3) are both fixedly connected with fixing plates, and the two fixing plates are connected via a lifting cylinder (12).
4. The friction welding device for automobile parts processing according to claim 2 is characterized in that: The upper left and upper right portions of the support frame (3) are both provided with sliding grooves (31), and the sliding block (4) is slidably connected to the sliding grooves (31).
5. The friction welding device for automobile parts processing according to claim 4, characterized in that: A through slot (41) is provided inside the sliding block (4), and the blocking rod (5) is inserted into the through slot (41).
6. The friction welding device for automobile parts processing according to claim 5, characterized in that: The blocking rod (5) has an L-shaped cross section, and both the upper and lower parts of the blocking rod (5) are provided with inclined surfaces, and the pointed section formed on the upper part points to the scale line (32).
7. The friction welding device for automobile parts processing according to claim 2, characterized in that: The processing table (1) is provided with a sliding groove (11), and the front and rear sides of the support plate (6) are fixedly connected with protrusions, which are arranged in the sliding groove (11) and move left and right along the sliding groove (11).
8. The friction welding device for automobile parts processing according to claim 7, characterized in that: A groove is provided at the bottom end of the processing table (1), a block is fixedly connected to the lower side of the support plate (6), and the block is arranged in the groove and along the groove, and the outer side of the block is fixedly connected to a pushing cylinder (7), and the pushing cylinder (7) pushes the block.