Laser welding head fixing tool for high-strength steel rolling equipment
By designing a multi-head connection laser welding joint fixing tool on roller pressing equipment, using aluminum profiles and hand-crank screw slide table to achieve flexible arrangement and adjustment of multiple laser heads, the problem of welding multiple welds is solved and the equipment is improved The suitability and welding quality reduce production costs.
Patent Information
- Application Number
- CN202323502257.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-21
AI Technical Summary
During the roll forming process, centralized welding of multiple welds is difficult to achieve in a limited space. In the prior art, the tooling separately connects the laser head, resulting in low equipment utilization, high production cost, and difficult to adapt to the needs of different cut-off products. .
Design a multi-head connection method for laser welding joint fixing tooling, including connecting plate, transverse mounting bracket, longitudinal mounting bracket, connector and adjustment and installation mechanism. Through multi-dimensional connection of aluminum profiles and a hand-crank screw slide platform adjustment mechanism, it realizes The common arrangement and flexible adjustment of multiple laser heads meet the needs of multiple cut-off welding.
The distribution arrangement of multiple laser heads in a limited space improves the applicability and stability of the equipment, meets the needs of multiple cut-type welding, reduces the cost of tool replacement and human resource consumption, and improves the utilization rate of equipment and welding quality.
Smart Images

Figure CN222269057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a laser welding head fixing tool for high-strength steel rolling equipment, belonging to the technical field of rolling equipment. Background Art
[0002] When ultra-high-strength steel is currently used in roll forming, there will be various cross-section requirements and different numbers of welds required. Therefore, it is necessary to consider the arrangement of multiple laser heads in a certain space during the production process. On the one hand, in order to meet the welding needs and ensure that multiple welds can be welded together or in close positions, on the other hand, it can also adapt to products of different cross-sections and avoid the replacement of tooling equipment when changing production lines. This will reduce tooling costs and labor time and increase equipment utilization.
[0003] During the roll forming process, there will be products of various cross-sections. Sometimes, multiple welds of a product will be concentrated together during welding. Due to space limitations on the roll forming line, it is difficult to arrange several laser heads separately. At the same time, it will consume huge manpower and resources during installation, and the equipment utilization rate will be reduced.
[0004] In the prior art, the tooling is connected to the laser head separately, and it is difficult to realize welding of multiple welds together or welding at similar positions in a limited space. In addition, the single welding method has low applicability and low tooling utilization rate, and high production cost. Utility Model Content
[0005] In order to solve the above technical problems, the purpose of the utility model is to provide a laser welding head fixing tool with a multi-head connection method, so that multiple laser heads can be arranged together, which can not only save space but also meet the situation of common or close welding of multiple welds.
[0006] The technical problem to be solved by the utility model is achieved by adopting the following technical solutions:
[0007] A laser welding head fixing tool for high-strength steel rolling equipment, comprising a connecting plate, a transverse mounting bracket, a longitudinal mounting bracket, a connecting piece and an adjusting mounting mechanism;
[0008] A connecting plate is fixed to the bottom of one end of the transverse mounting bracket;
[0009] A plurality of longitudinal mounting brackets are installed at the other end of the transverse mounting bracket, and the longitudinal mounting brackets are detachably connected to the transverse mounting brackets via a connecting piece;
[0010] Adjustment and installation mechanisms are respectively fixed on both sides of the longitudinal installation bracket, and the adjustment and installation mechanisms are used to install the laser welding head.
[0011] As a preferred example, the transverse mounting bracket includes a long cross beam and a first pressure plate. The bottom of the front ends of the two long cross beams are fixedly connected to the connecting plates, and the tops are fixedly connected to the first pressure plates. At least two longitudinal mounting brackets are fixed to the outer side of the rear end of each long cross beam.
[0012] As a preferred example, the longitudinal mounting bracket includes a short longitudinal beam, a middle vertical beam and a second pressure plate. At least two short longitudinal beams are arranged above the rear ends of the two long horizontal beams. At least one middle vertical beam is fixed to the outside of each short longitudinal beam. The short longitudinal beams and the middle vertical beams are fixedly connected by the second pressure plate, and the short longitudinal beams and the long horizontal beams are fixedly connected by connecting parts.
[0013] As a preferred example, the connecting piece adopts an angle code.
[0014] As a preferred example, the long cross beam, the short longitudinal beam and the middle vertical beam are all made of aluminum profiles.
[0015] As a preferred example, the adjustment and installation mechanism includes a transverse adjustment mechanism and a vertical adjustment mechanism, the vertical adjustment mechanism is fixedly installed on the outer side of the middle vertical beam, the transverse adjustment mechanism is fixedly installed on the vertical adjustment mechanism, and the vertical adjustment mechanism is used to connect with the laser welding head.
[0016] As a preferred example, the lateral adjustment mechanism and the vertical adjustment mechanism both adopt hand-cranked screw slides.
[0017] The beneficial effects of the utility model are:
[0018] Through the connection of aluminum profiles in multiple dimensions, including horizontal, longitudinal and vertical directions, multiple laser welding heads can be distributed and arranged in a limited space, while also ensuring that the welding needs of various cross-sections are met.
[0019] In the multi-laser head placement tooling of the utility model, a pressure plate is provided on the upper part of the tooling of the horizontal mounting bracket and the longitudinal mounting bracket. The pressure plate can fix the aluminum profile to ensure the stability of welding and the quality of welding, and connect them at each connection point through angle codes, finally realizing the common connection of multiple laser heads.
[0020] The fixed tooling of the utility model has been reasonably improved, and the variability and stability of aluminum profiles have been utilized. Through the horizontal, longitudinal and vertical connections of the aluminum profiles, a plurality of laser heads are connected together. The variability of the aluminum profiles is also utilized to greatly increase the applicability, meet various cross-section requirements, and ensure the stability and quality of welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the fixing tool in Example 1 of the utility model;
[0022] Figure 2 This is a three-dimensional structural diagram of the longitudinal mounting bracket and the adjustable mounting mechanism in Example 1 of the utility model;
[0023] Figure 3 This is a schematic diagram of the application structure of the fixed tooling in Example 1 of the utility model;
[0024] Figure 4 This is a schematic diagram of the application structure of the longitudinal mounting bracket and the adjustable mounting mechanism in Example 1 of the utility model;
[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the fixing tool in Example 2 of the utility model.
[0026] In the figure: 1. connecting plate; 2. horizontal mounting bracket; 201. long horizontal beam; 202. first pressure plate; 3. longitudinal mounting bracket; 301. short longitudinal beam; 302. middle vertical beam; 303. second pressure plate; 4. connecting piece; 401. angle code; 5. adjustment mounting mechanism; 501. vertical hand-cranked screw slide; 502. horizontal hand-cranked screw slide; 503. mounting plate; 6. laser welding head; 7. bottom column. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0028] The disclosure below provides many different embodiments or examples for realizing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present invention. In addition, the present invention may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0029] Embodiment 1:
[0030] refer to Figure 1 The utility model provides a laser welding head 6 fixing fixture for high-strength steel rolling equipment, which is integrally installed on the bottom column 7 of the rolling line. The fixing fixture includes a connecting plate 1, a transverse mounting bracket 2, a longitudinal mounting bracket 3, a connecting piece 4 and an adjusting mounting mechanism 5.
[0031] Specifically, refer to Figure 1The upper surface of the connecting plate 1 is fixed to the front bottom of the horizontal mounting bracket 2 by bolts (the front end refers to the end close to the bottom column 7, and the rear end refers to the end away from the bottom column 7). The side surfaces of the connecting plate 1 and the horizontal mounting bracket 2 are also fastened and reinforced by connecting members 4, and the lower surface of the connecting plate 1 is fixedly connected to the bottom column 7 by bolts.
[0032] refer to Figure 1 A connecting plate 1 is fixed to the bottom of the front end of the transverse mounting bracket 2, and two longitudinal mounting brackets 3 are installed at the rear end.
[0033] The longitudinal mounting bracket 3 is detachably connected to the transverse mounting bracket 2 via a connecting piece 4. The longitudinal mounting bracket 3 is used to support and position the laser welding head 6 so that it can perform welding at a desired position.
[0034] The connecting member 4 is used to connect the longitudinal mounting bracket 3 and the transverse mounting bracket 2, and has the characteristic of detachable connection. Such a design enables the arrangement of the laser welding head 6 to be adjusted and changed as needed.
[0035] The adjustment and installation mechanisms 5 are respectively fixed on both sides of the longitudinal installation bracket 3, and are used to install the laser welding head 6. The existence of the adjustment and installation mechanism 5 allows the position of the laser welding head 6 to be adjusted to meet specific welding requirements.
[0036] The design of the utility model aims to provide a flexibly adjustable laser welding head 6 fixing fixture, which is suitable for high-strength steel rolling equipment. Through the synergistic effect of the connecting plate 1, the transverse and longitudinal mounting brackets 3, the connecting piece 4 and the adjusting mounting mechanism 5, the device can effectively support and install the laser welding head 6, thereby improving production efficiency and adapting to different welding requirements.
[0037] refer to Figure 3 In this embodiment, the transverse mounting bracket 2 is composed of two long beams 201 and a first pressing plate 202 .
[0038] The long beam 201 is the main part of the transverse mounting bracket 2, and is parallel to the x direction, wherein the front ends and bottoms of the two long beams 201 are respectively fixedly connected to the connecting plate 1. Such connection ensures that the transverse mounting bracket 2 is firmly fixed.
[0039] The first pressing plate 202 is parallel to the y direction: the top of each long beam 201 is fixedly connected to the first pressing plate 202. The first pressing plate 202 is used to provide additional support and stability to ensure that the horizontal mounting bracket 2 can withstand various forces and pressures during operation.
[0040] Longitudinal mounting brackets 3: At least two longitudinal mounting brackets 3 are fixed to the outer side of the rear end of each long crossbeam 201. The function of these longitudinal mounting brackets 3 is to support the structure between the longitudinal mounting brackets 3 connecting the transverse mounting brackets 2 and the connecting member 4.
[0041] refer to Figure 2 and Figure 3 In this embodiment, two longitudinal mounting brackets 3 are provided, and each longitudinal mounting bracket 3 is composed of a short longitudinal beam 301 (parallel to the y direction), two middle vertical beams 302 (parallel to the z direction) and two second pressure plates 303 (parallel to the y direction).
[0042] Short longitudinal beams 301: Two short longitudinal beams 301 are disposed above the rear ends of the two long cross beams 201. The existence of these short longitudinal beams 301 helps to provide lateral support and connect the structure of the lateral mounting bracket 2 and the longitudinal mounting bracket 3.
[0043] Middle vertical beam 302: Each short longitudinal beam 301 is respectively fixed with a middle vertical beam 302 on both sides. The function of the middle vertical beam 302 is to enhance the stability of the overall structure and ensure that the installation position of the laser welding head 6 is firm and reliable.
[0044] Second pressing plate 303: The short longitudinal beam 301 and the middle vertical beam 302 are fixedly connected by the second pressing plate 303. The introduction of the second pressing plate 303 provides additional structural support and stability, making the entire longitudinal mounting bracket 3 more solid.
[0045] Connector 4: The short longitudinal beam 301 and the long transverse beam 201 are fixedly connected via a connector 4. The design of the connector 4 ensures a stable connection between the transverse mounting bracket 2 and the longitudinal mounting bracket 3 to support the installation of the laser welding head 6.
[0046] Through this structural design, the longitudinal mounting bracket 3 of the preferred embodiment forms a sturdy frame that can stably support and mount the laser welding head 6. This structure helps to ensure the precise position and firm installation of the welding head on the high-strength steel rolling equipment.
[0047] In this embodiment, the design of the connecting member 4 adopts an angle code 401 and a connecting bolt. The angle code 401 is provided with a circular hole for the bolt to pass through:
[0048] Connector 4: Angle code 401 is used. Angle code 401 is a connecting element with an angular structure, made of metal, and has the functions of fixing and connecting.
[0049] By using the angle code 401 as the connecting member 4, the following advantages are achieved:
[0050] Stability: The angle structure of the angle bracket 401 can provide stronger stability and support, ensuring that the connection between the horizontal mounting bracket 2 and the vertical mounting bracket 3 is firm and reliable.
[0051] Easy to install and disassemble: Angle code 401 usually has a simpler structure, making the assembly and disassembly process more convenient and efficient. This is very beneficial when the position of the laser welding head 6 needs to be frequently adjusted or changed during the production process.
[0052] In this embodiment, the long cross beam 201, the short longitudinal beam 301 and the middle vertical beam 302 are all made of aluminum profiles. The design of using aluminum profiles brings the following advantages:
[0053] Lightweight: The lightweight characteristics of aluminum profiles help reduce the weight of the overall device, making the equipment easier to carry, install and adjust.
[0054] High Strength: Despite being lightweight, aluminum profiles are still strong enough to meet the structural strength requirements of high-strength steel roll-forming equipment.
[0055] Corrosion resistance: The corrosion resistance of aluminum profiles makes the device more adaptable to humid or harsh working environments and prolongs its service life.
[0056] Thermal conductivity: The good thermal conductivity of aluminum profiles helps to dissipate heat during welding and prevent overheating.
[0057] In this embodiment, the design of the adjustment and installation mechanism 5 includes a horizontal adjustment mechanism and a vertical adjustment mechanism, and both mechanisms use a hand-cranked screw slide.
[0058] Transverse adjustment mechanism: A transverse hand-cranked screw slide 502 (parallel to the x direction) is used. The hand-cranked screw slide is a device that realizes linear motion by manually rotating a screw, and is suitable for adjusting the position of the laser welding head 6 transversely.
[0059] Vertical adjustment mechanism: A vertical hand-cranked screw slide 501 (parallel to the z direction) is used. The hand-cranked screw slide is also used for precise adjustment in the vertical direction to ensure that the height and angle of the laser welding head 6 meet the welding requirements.
[0060] The vertical adjustment mechanism is fixedly installed on the outer side of the middle vertical beam 302: such an installation method helps to maintain the stability of the overall structure, so that the vertical adjustment mechanism can flexibly adjust the position of the welding head when necessary.
[0061] The lateral adjustment mechanism is fixedly mounted on the vertical adjustment mechanism: this stacked design can effectively reduce the overall occupied space and simplify the structure of the adjustment mechanism.
[0062] By using the lateral and vertical adjustment mechanism of the hand-cranked screw slide, the following can be achieved:
[0063] Manual control: The operator can control the horizontal and vertical positions of the laser welding head 6 by manually rotating the lead screw to achieve more flexible adjustment.
[0064] Real-time adjustment: The hand-cranked screw slide provides real-time and precise adjustment, allowing the welding position of the welding head on different workpieces to quickly adapt to changes.
[0065] Cost-effectiveness: Compared with automated adjustment mechanisms, hand-cranked screw slides are usually more economical and affordable, reducing the cost of equipment manufacturing and maintenance.
[0066] refer to Figure 3 and Figure 4 A mounting plate 503 is fixedly mounted on the outer side of each transverse hand-cranked screw slide 502 by bolts, and the mounting plate 503 is used to be fixedly connected to the laser welding head 6.
[0067] Embodiment 2:
[0068] refer to Figure 5 The difference between the second embodiment and the first embodiment is only the short longitudinal beam 301 of the longitudinal mounting bracket 3. In the first embodiment, each longitudinal mounting bracket 3 has only one short longitudinal beam 301, while in the second embodiment, each longitudinal mounting bracket 3 has two short longitudinal beams 301. The gap between the two short longitudinal beams 301 corresponds exactly to the gap between the two long cross beams 201. A portion of space is left between the two short longitudinal beams 301, which is helpful for the welding operation. Welding usually requires sufficient space to ensure the accuracy and efficiency of the welding operation. By arranging two short longitudinal beams 301 on the longitudinal mounting bracket 3 and leaving a gap between them, a more flexible working space can be provided during the welding process, and the longitudinal mounting bracket 3 can be prevented from becoming an obstacle to welding.
[0069] In the description of this specification, the description with reference to the terms "certain embodiments", "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0070] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two or three, unless otherwise clearly and specifically defined.
[0071] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. A laser welding head fixing tool for high-strength steel rolling equipment, characterized in that: It comprises a connecting plate (1), a transverse mounting bracket (2), a longitudinal mounting bracket (3), a connecting piece (4) and an adjusting mounting mechanism (5); A connecting plate (1) is fixed to the bottom of one end of the transverse mounting bracket (2); A plurality of longitudinal mounting brackets (3) are mounted on the other end of the transverse mounting bracket (2), and the longitudinal mounting brackets (3) are detachably connected to the transverse mounting bracket (2) via a connecting piece (4); Adjustment and installation mechanisms (5) are respectively fixed on both sides of the longitudinal installation bracket (3), and the adjustment and installation mechanisms (5) are used to install a laser welding head (6).
2. The laser welding head fixing fixture for high-strength steel rolling equipment according to claim 1 is characterized in that: The transverse mounting bracket (2) comprises a long transverse beam (201) and a first pressing plate (202); the front bottoms of the two long transverse beams (201) are respectively fixedly connected to the connecting plate (1), and the tops are respectively fixedly connected to the first pressing plate (202); at least two longitudinal mounting brackets (3) are fixedly connected to the outer side of the rear end of each long transverse beam (201).
3. The laser welding head fixing fixture for high-strength steel rolling equipment according to claim 2 is characterized in that: The longitudinal mounting bracket (3) comprises a short longitudinal beam (301), a middle vertical beam (302) and a second pressing plate (303); at least two short longitudinal beams (301) are arranged above the rear ends of the two long horizontal beams (201); at least one middle vertical beam (302) is fixed to the outside of each short longitudinal beam (301); the short longitudinal beams (301) and the middle vertical beams (302) are fixedly connected via the second pressing plate (303); and the short longitudinal beams (301) and the long horizontal beams (201) are fixedly connected via a connecting piece (4).
4. The laser welding head fixing fixture for high-strength steel rolling equipment according to claim 1 is characterized in that: The connecting piece (4) adopts an angle code (401).
5. The laser welding head fixing fixture for high-strength steel rolling equipment according to claim 3 is characterized in that: The long cross beam (201), the short longitudinal beam (301) and the middle vertical beam (302) are all made of aluminum profiles.
6. The laser welding head fixing fixture for high-strength steel rolling equipment according to claim 3 is characterized in that: The adjustment and installation mechanism (5) comprises a transverse adjustment mechanism and a vertical adjustment mechanism, wherein the vertical adjustment mechanism is fixedly installed on the outside of the middle vertical beam (302), and the transverse adjustment mechanism is fixedly installed on the vertical adjustment mechanism, and the vertical adjustment mechanism is used to be connected to the laser welding head (6).
7. The laser welding head fixing fixture for high-strength steel rolling equipment according to claim 6 is characterized in that: The lateral adjustment mechanism and the vertical adjustment mechanism both adopt a hand-cranked screw slide.
