Piston assembly feeding structure
Through the automated assembly structure of the robot arm and clamping part, the problem of manual loading of piston shaft and piston flywheel assembly is solved, and automatic loading is achieved, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202421053949.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In the prior art, the assembly of piston shafts and piston flywheels requires manual loading, resulting in high labor costs and low production efficiency.
The automatic loading structure combining the robotic arm and the clamping part is adopted, and the sliding and jaw movement of the clamping part is driven by the robotic arm to realize automatic clamping and transfer of the piston shaft and the piston flywheel.
降低了人工成本,提高了生产效率,最大化利用了生产空间,并减少了生产成本。
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Figure CN222269212U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of piston assembly, and in particular to a piston assembly feeding structure. Background Art
[0002] A piston is a mechanical component that reciprocates along the cylinder axis within reciprocating piston internal combustion engines, compressors, pumps, and other machinery. Pistons come in three shapes: disc, cylinder, and barrel. During assembly, the piston is first assembled onto the piston shaft and then secured to the piston flywheel.
[0003] In the prior art, during the assembly process of the piston shaft, the piston flywheel and the piston, the piston shaft and the piston flywheel need to be loaded manually.
[0004] Therefore, a loading structure is needed that can automatically load the piston shaft and the piston flywheel. Summary of the Invention
[0005] In order to solve the above problems, this solution provides a piston assembly feeding structure.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted in this scheme is: a piston assembly feeding structure, including a robotic arm, the robotic arm limiting connection part is connected to the clamping part; the clamping part, the first limiting structure acts on the piston flywheel, the first clamping assembly is connected to the driving end to slide on the slide rail, and the second limiting structure includes a second clamping assembly acting on the piston shaft.
[0007] Furthermore, the first limiting structure includes a connecting plate fixed below the first bracket, and the connecting plate includes a slide rail.
[0008] Further, the first clamping assembly includes a T-shaped bracket;
[0009] The T-shaped bracket has a clamping claw connected to the top, and sliders are clamped at right angles on both sides of the bottom, and the protruding end of the bottom is sleeved on the driving end.
[0010] Furthermore, the slider is slidably connected to the slide rail, and the first clamping assembly is limited on the connecting plate.
[0011] Furthermore, the driving end is a cylinder, which acts on the first clamping assembly.
[0012] Furthermore, the first clamping assembly is provided with two clamping jaws, and the opening size of the clamping jaws is adapted to the piston flywheel, with one opening being larger than the other opening.
[0013] Furthermore, the top surface of the first bracket has a fixed connection portion and a second limiting structure;
[0014] Furthermore, the connecting portion includes an internal hollow connecting seat and an internal limiting fixing rod.
[0015] Furthermore, the second limiting structure includes a second clamping assembly at the bottom of the second bracket acting on the piston shaft.
[0016] Furthermore, the second clamping assembly is a mechanical clamping claw.
[0017] In summary, this solution has the following advantages:
[0018] This solution combines the robotic arm and the clamping part to automate the loading of the piston assembly, reducing labor costs and improving production efficiency.
[0019] The clamping part provided in this solution simultaneously clamps the piston shaft and the piston flywheel in an integrated manner, thereby maximizing the use of production space and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of a piston assembly feeding structure;
[0021] Figure 2 is a schematic diagram of the clamping portion and the connecting portion;
[0022] Figure 3 is a schematic diagram of the clamping portion;
[0023] Figure 4 is a schematic diagram of the first limiting structure;
[0024] Figure 5 is a schematic diagram of a first clamping assembly;
[0025] Figure 6 Schematic diagram of the second limiting structure.
[0026] in:
[0027] 1. Piston flywheel;
[0028] 2. Piston shaft;
[0029] 3. Robotic arm;
[0030] 100, clamping portion; 110, first limiting structure; 111, first bracket; 112, connecting plate; 1121, slide rail; 113, first clamping assembly; 1131, T-shaped bracket; 1132, clamping claw; 1133, slider; 1134, driving end; 120, second limiting structure; 121, second bracket; 122, second clamping assembly;
[0031] 200, connecting portion; 210, connecting seat; 220, fixing rod. DETAILED DESCRIPTION
[0032] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0033] Example 1:
[0034] A piston assembly feeding structure, such as Figure 1-6 As shown, it includes a robotic arm 3 and a clamping part 100.
[0035] In the prior art, during the assembly process of the piston flywheel 1, the piston shaft 2 and the piston, the piston flywheel 1 and the piston shaft 2 need to be loaded manually.
[0036] This solution combines the robotic arm 3 and the clamping part, and performs the loading work of the piston assembly through automation, thereby reducing labor costs and improving production efficiency.
[0037] The fixing rod 220 of the mechanical arm 3 passes through the through hole and is connected to the clamping portion 100 below. In this solution, the position of the clamping portion 100 is changed by controlling the rotation of the mechanical arm 3.
[0038] The robot arm 3 of this solution can be purchased from DENSO Corporation of Japan, and the model is HM-40703 / RC8A-HMAONNEMNN-NNN. The robot arm 3 is a prior art and will not be elaborated on here.
[0039] refer to Figure 1-6 The clamping portion 100 includes a first limiting structure 110 and a second limiting structure 120 .
[0040] The clamping portion 100 provided in this solution simultaneously clamps the piston shaft 2 and the piston flywheel 1 in an integrated manner, thereby maximizing the use of production space and reducing production costs.
[0041] like Figure 1-5 As shown, the first limiting structure 110 acts on the piston flywheel 1, and a connecting plate 112 is fixed under the first bracket 111. The connecting plate 112 includes a slide rail 1121. The first clamping assembly 113 is limited on the slide rail 1121 of the connecting plate 112 and slides along the direction of the slide rail 1121.
[0042] The first clamping assembly 113 includes a T-shaped bracket 1131 with a clamping claw 1132 at the top, sliders 1133 at right angles on both sides of the bottom connected to the slide rail 1121 , and the bottom protruding end is sleeved on the driving end 1134 .
[0043] The driving end 1134 acts on the first clamping assembly. In this embodiment, the driving end is a cylinder, which can be purchased directly from SMC (China) Co., Ltd., model CDQ2B32-20DCZ-M9BL. The specific working principle is a common technology in this field and will not be described in detail.
[0044] In this solution, two first clamping assemblies 113 are provided, and two clamping jaws 1132 are arranged opposite to each other. In order to clamp the piston flywheel 1, the opening size of the clamping jaws 1132 is adapted to the piston flywheel 1, and the opening on one side is larger than the opening on the other side.
[0045] Specifically, under the action of the robotic arm 3, when the clamping jaws 1132 on the first bracket 111 moves to the feed port, the driving end 1134 drives the T-shaped bracket forward to link the two clamping jaws 1132 to move on the slide rail 1121, and the distance between the two clamping jaws 1132 is reduced, and the piston flywheel 1 is limited in the middle of the clamping jaws 1132. The robotic arm 3 rotates to transfer the piston flywheel 1 to the next workstation, and the driving end 1134 is reset, driving the two clamping jaws 1132 to move to both sides, and the piston flywheel 1 falls into the next workstation.
[0046] like Figure 1-3 As shown, the top surface of the first bracket 111 fixes the connecting portion 200 and the second limiting structure 120 .
[0047] The connecting portion 200 includes a hollow connecting seat 210 and an internal limiting fixing rod 220 .
[0048] like Figure 1-4 and Figure 6 As shown, the second limiting structure 120 includes a second clamping assembly 122 at the bottom of a second bracket 121 acting on the piston shaft 2.
[0049] The second clamping assembly 122 is a mechanical clamp in this embodiment, which can be directly processed from a corresponding supplier and is a non-standard part. The specific working principle is a common technology in this field and will not be described in detail.
[0050] Specifically, under the action of the robotic arm 3, the second clamping assembly 122 on the second bracket 121 clamps the piston shaft 2 from the feed end and transfers it to the next station. After being transferred to the next station, the second clamping assembly 122 is released.
[0051] Further explanation based on its usage mechanism:
[0052] Under the action of the robotic arm 3, when the clamp on the first bracket 111 moves to the feed port, the driving end 1134 drives the T-shaped bracket forward to move the two clamps on the slide rail 1121, and the distance between the two clamps is reduced, so that the piston flywheel 1 is restricted in the middle of the clamp. The mechanical clamp on the second bracket 121 is clamped, and the piston shaft 2 is restricted in the middle of the mechanical clamp. The robotic arm 3 rotates to transfer the piston flywheel 1 and the mechanical clamp to the next station.
[0053] After reaching the next station, the driving end 1134 is reset, driving the two clamps to move to both sides, the piston flywheel 1 falls into the next station, the mechanical clamp is released, and the piston shaft 2 falls into the next station.
[0054] In summary, the combination of the robotic arm 3 and the clamping portion 100 provided in the present application automates the loading of the piston assembly, thereby reducing labor costs and improving production efficiency.
[0055] The clamping portion 100 provided in the present application simultaneously clamps the piston shaft 2 and the piston flywheel 1 in an integrated manner, thereby maximizing the use of production space and reducing production costs.
[0056] The above embodiments are intended only to illustrate the technical concepts and features of this solution. Their purpose is to enable those familiar with the art to understand the content of this solution and implement it accordingly. They are not intended to limit the scope of protection of this solution. Any equivalent transformations or modifications based on the spirit and essence of this solution shall be included in the scope of protection of this solution.
[0057] In the description of this solution, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components.
[0058] For ordinary technicians in this field, the specific meanings of the above terms in this solution can be understood according to specific circumstances.
[0059] It should be understood that the above-mentioned embodiments are merely exemplary and non-restrictive. Without departing from the basic principles of this solution, various obvious or equivalent modifications or substitutions that can be made by technicians in this field to the above details will be included in the scope of protection of this solution.
Claims
1. A piston assembly feeding structure, comprising a mechanical arm (3), characterized in that: The limiting connection portion of the mechanical arm (3) is connected to the clamping portion (100); The clamping portion (100), the first limiting structure (110) acts on the piston flywheel (1), the first clamping assembly (113) is connected to the driving end (1134) to slide on the slide rail (1121), and the second limiting structure (120) includes a second clamping assembly (122) acting on the piston shaft (2).
2. The piston assembly feeding structure according to claim 1, characterized in that: The first limiting structure (110) comprises a connecting plate (112) fixed below the first bracket (111), and the connecting plate (112) comprises a slide rail (1121).
3. The piston assembly feeding structure according to claim 1, characterized in that: The first clamping assembly (113) comprises a T-shaped bracket (1131); The T-shaped bracket (1131) has a clamping claw (1132) connected to the top, and sliders (1133) are clamped at right angles on both sides of the bottom, and the protruding end of the bottom is sleeved on the driving end (1134).
4. The piston assembly feeding structure according to claim 3, characterized in that: The sliding block (1133) is slidably connected to the sliding rail (1121), and the first clamping assembly (113) is limited on the connecting plate (112).
5. The piston assembly feeding structure according to claim 3, characterized in that: The driving end (1134) is a cylinder that acts on the first clamping assembly.
6. The piston assembly feeding structure according to claim 4, characterized in that: Two first clamping assemblies (113) are provided in total, and the two clamping jaws (1132) are arranged opposite to each other. The opening size of the clamping jaws (1132) is adapted to the piston flywheel (1), and the opening on one side is larger than the opening on the other side.
7. The piston assembly feeding structure according to claim 2, characterized in that: The top surface of the first bracket (111) is fixed with a connecting portion (200) and a second limiting structure (120).
8. The piston assembly feeding structure according to claim 7, characterized in that: The connecting portion (200) comprises an internally hollow connecting seat (210) and an internal limiting fixing rod (220).
9. The piston assembly feeding structure according to claim 7, characterized in that: The second limiting structure (120) comprises a second clamping assembly (122) at the bottom of the second bracket (121) acting on the piston shaft (2).
10. The piston assembly feeding structure according to claim 9, characterized in that: The second clamping component (122) is a mechanical clamp.