LCD (liquid crystal display) automatic sensing variable-pitch pressing device

By introducing a positioning detection camera and automatically adjusting the roller pitch in the LCD pressing device, combining the servo motor and pressure sensor, the problems of poor versatility and low efficiency of the pressing device in the prior art are solved, and automated online pressing and coordination are realized Data records improve productivity and quality.

CN222269235UActive Publication Date: 2024-12-31KUNSHAN KAIHUI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421109807.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-31
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing LCD pressing device cannot adapt to products of different specifications, has poor versatility, cannot be used with assembly lines, is inefficient and requires manual operation, and cannot record data in real time.

Method used

An LCD automatic sensing range-changing pressing device is designed, using a positioning detection camera to identify the product position and angle, and automatically adjust the roller spacing through the variable distance drive motor and transmission structure, combining the rotary commutation mechanism driven by the servo motor and the pressing die The group can realize automatic compression and be equipped with pressure sensors and elastic buffer structure.

Benefits of technology

It realizes efficient online compression for products of different specifications, improves compression efficiency, reduces manual operation, can record data in real time, improves production efficiency and quality, reduces costs, and protects products through buffer structures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a liquid crystal display (LCD) automatic sensing variable-pitch pressing device. The LCD automatic sensing variable-pitch pressing device comprises an installation seat, two sets of pressing mechanisms, two sets of variable-pitch mechanisms, two sets of rotary reversing mechanisms and two sets of pressing modules, the variable-pitch mechanism comprises a variable-pitch driving motor and a transmission structure, and the two pressing mechanisms are driven to be close to or away from each other through cooperation of the variable-pitch driving motor and the transmission structure; a moving seat is mounted on the upper portion of the mounting seat, the power output end of the press-fit module is connected with the moving seat, and the moving seat is driven to ascend and descend through the press-fit module; the rotary reversing mechanism can drive the mounting seat to rotate; a plurality of positioning detection cameras are arranged on the mounting seat; the press fit mechanism comprises a base and a plurality of press fit assemblies arranged on the base at intervals, and each press fit assembly comprises a roller, a pressure sensor and a press fit buffer structure which are installed together. According to the utility model, online operation can be realized, data can be recorded in real time, automatic displacement can be realized, manual operation is not needed, automatic production is realized, efficiency can be improved, quality can be ensured, and cost can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical equipment, and in particular relates to an LCD automatic sensing variable distance pressing device. Background Art

[0002] Liquid crystal display, abbreviated as LCD in English, is a type of flat panel display. It is used for screen display of televisions and computers. The advantages of this display are low power consumption, small size and low radiation. Liquid crystal display is widely used. In the production process of laptop computers, the screen (LCD) needs to be pressed into the frame, so a pressing device is needed. The existing pressing device is a separate device with a pressing head and a driving mechanism that drives the pressing head to press down. The product needs to be placed on the workbench manually, and then the device is started for pressing. The scope of use of this device is limited, and it cannot press products of different specifications, and its versatility is poor; it can only work offline, and its compatibility with the assembly line is poor, and it cannot be used with the assembly line. In addition, it cannot record data, and manual operation is required, which is inefficient. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide an LCD automatic sensing variable distance pressing device, which can identify the position and angle of the product by a positioning detection camera, and then automatically adjust the distance between the rollers according to the model of the product, and can cooperate with the assembly line to achieve online pressing with high pressing efficiency.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an LCD automatic sensing variable pitch pressing device, comprising a mounting seat and two sets of pressing mechanisms, a variable pitch mechanism, a rotating reversing mechanism and a pressing module arranged on the mounting seat, an X-direction slide rail is arranged between the two pressing mechanisms and the mounting seat, and the pressing mechanism can move along the X-direction slide rail;

[0005] The variable pitch mechanism comprises a variable pitch drive motor and a transmission structure, wherein the transmission structure is located between the pressing mechanism and the variable pitch drive motor, and the two pressing mechanisms are driven to move closer or farther apart through the cooperation between the variable pitch drive motor and the transmission structure;

[0006] A moving seat is installed on the upper part of the mounting seat, and the power output end of the pressing module is connected to the moving seat, and the moving seat is driven to rise and fall through the pressing module;

[0007] The rotation reversing mechanism is installed on the moving seat and can drive the mounting seat to rotate;

[0008] The mounting seat is provided with a plurality of positioning detection cameras;

[0009] The pressing mechanism includes a base and a plurality of pressing components spaced apart from each other on the base, each of the pressing components includes a roller, a pressure sensor and a pressing buffer structure installed together, and the roller is located below the pressing buffer structure.

[0010] Furthermore, the pressing module is a linear module driven by a servo motor.

[0011] Furthermore, the reversing mechanism is a mechanism driven to rotate by a servo motor. Furthermore, two positioning detection cameras are provided and are respectively located on a diagonal line of the mounting seat.

[0012] Furthermore, the roller is an aluminum-clad soft rubber wheel.

[0013] Further, the roller is installed on the roller seat, the upper part of the roller seat is connected to the lower plate, the upper part of the lower plate is connected to the middle plate, and the upper part of the middle plate is connected to the upper plate through a support; the pressed buffer structure includes a guide column, an elastic member and a guide sleeve, the guide sleeve is installed in the through hole of the middle plate, the lower end of the guide column is fixedly connected to the lower plate, and the upper end passes through the guide sleeve, and the upper end of the guide column is fixed on the same connecting plate; the elastic member is mounted on the guide column and the upper and lower ends are respectively pressed against the middle plate and the lower plate.

[0014] Furthermore, the pressure sensor is installed on the lower surface of the middle plate, and the pressure sensor is located directly above the middle plate.

[0015] Furthermore, the transmission structure includes two racks and a gear, the two racks are respectively fixed on the two pressing mechanisms, the driving shaft of the variable pitch drive motor is connected to the gear and drives it to rotate, and the gear is meshed with the two racks at the same time.

[0016] The beneficial effects of the utility model are:

[0017] The utility model can identify the position and angle of the product by the positioning detection camera, and then automatically adjust the spacing between the rollers according to the product model, and can cooperate with the assembly line to realize online pressing with high pressing efficiency; it can realize online operation and record data in real time, and can automatically change position without manual operation, so as to realize automatic line, improve efficiency, ensure quality, reduce cost, have simple structure and easy maintenance;

[0018] The pressing mechanism of the utility model is provided with a pressing buffer structure, which is used for producing a buffering effect on the product during pressing to prevent the product from being crushed during pressing.

[0019] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is one of the structural schematic diagrams of the lower half of the utility model (seen from one angle);

[0022] Figure 3 This is the second structural diagram of the lower half of the utility model (seen from another angle);

[0023] Figure 4 It is a structural schematic diagram of the pressing mechanism of the utility model;

[0024] Figure 5 It is a structural schematic diagram of the pressing assembly of the utility model;

[0025] Figure 6 It is a cross-sectional view of the press-fit assembly of the present utility model (cut along the X direction);

[0026] The reference numerals are as follows:

[0027] Mounting seat 1, moving seat 11, pressing mechanism 2, base 21, pressing assembly 22, roller 221, pressure sensor 222, pressing buffer structure 223, guide column 2231, elastic member 2232, guide sleeve 2233, roller seat 224, lower plate 23, middle plate 24, support column 25, upper plate 26, connecting plate 27, pitch changing mechanism 3, pitch changing drive motor 31, transmission structure 32, rack 321, gear 322, rotation reversing mechanism 4, pressing module 5, X-axis slide rail 6, positioning detection camera 7. DETAILED DESCRIPTION

[0028] The following is a specific embodiment of the present invention, and those skilled in the art can easily understand the advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented in other different ways, that is, different modifications and changes can be made without departing from the scope disclosed by the present invention.

[0029] Embodiment: An LCD automatic sensing variable distance pressing device, such as Figures 1 to 6 As shown, it includes a mounting seat 1 and two sets of pressing mechanisms 2, a pitch changing mechanism 3, a rotation reversing mechanism 4 and a pressing die set 5 arranged on the mounting seat, an X-direction slide rail 6 is arranged between the two pressing mechanisms and the mounting seat, and the pressing mechanism can move along the X-direction slide rail;

[0030] The variable pitch mechanism 3 includes a variable pitch drive motor 31 and a transmission structure 32. The transmission structure is located between the pressing mechanism and the variable pitch drive motor. The variable pitch drive motor cooperates with the transmission structure to drive the two pressing mechanisms to move closer or farther away. In this embodiment, Figure 2 and Figure 3 As shown, the transmission structure 32 includes two racks 321 and a gear 322, the two racks are respectively fixed on the two pressing mechanisms, the drive shaft of the variable pitch drive motor is connected to the gear and drives it to rotate, and the gear is meshed with the two racks at the same time;

[0031] like Figure 1 As shown, a moving seat 11 is installed on the upper part of the mounting seat, and the power output end of the pressing module is connected to the moving seat, and the moving seat is driven to rise and fall through the pressing module;

[0032] The rotation reversing mechanism is installed on the moving seat and can drive the mounting seat to rotate;

[0033] The mounting seat is provided with a plurality of positioning detection cameras 7;

[0034] like Figure 2 as well as Figures 4 to 6 As shown, the pressing mechanism 2 includes a base 21 and a plurality of pressing components 22 spaced apart from each other on the base, each of the pressing components 22 includes a roller 221, a pressure sensor 222 and a pressing buffer structure 223 installed together, and the roller is located below the pressing buffer structure.

[0035] In this embodiment, the pressing module is a servo motor driven linear module. This is a prior art, so it is not described in detail. Other structures are also possible as long as they can achieve the function of driving the lifting.

[0036] In this embodiment, the reversing mechanism is a mechanism driven by a servo motor to rotate, such as a servo motor in conjunction with a cam cutter, which is a prior art and will not be described in detail, and other structures are also possible as long as they can realize the function of driving the mounting seat to rotate.

[0037] In this embodiment, two positioning detection cameras are provided and are respectively located on a diagonal line of the mounting base.

[0038] In this embodiment, the roller is an aluminum-coated soft rubber wheel, which can ensure that the rigidity is sufficient for pressing and can avoid scratching the LCD surface, thus playing a certain protective role.

[0039] In this embodiment, Figures 4 to 6As shown, the roller is installed on the roller seat 224, the upper part of the roller seat is connected to the lower plate 23, the upper part of the lower plate is connected to the middle plate 24, and the upper part of the middle plate is connected to the upper plate 26 through the support 25; the pressed buffer structure 223 includes a guide column 2231, an elastic member 2232 and a guide sleeve 2233, the guide sleeve is installed in the through hole of the middle plate, the lower end of the guide column is fixedly connected to the lower plate, and the upper end passes through the guide sleeve, and the upper end of the guide column is fixed on the same connecting plate 27; the elastic member is mounted on the guide column and the upper and lower ends are respectively pressed against the middle plate and the lower plate.

[0040] In this embodiment, the pressure sensor is installed on the lower surface of the middle plate, and the pressure sensor is located directly above the middle plate.

[0041] The device is also provided with a control system, which can be independently arranged or matched with the control system of the assembly line. Each power drive mechanism and pressure sensor in the device are connected with the control system signal.

[0042] The working principle and working process of the utility model are as follows:

[0043] The pressing module 5 is used for moving the track in the Z-axis direction during pressing and for installing a power source (such as a robotic arm) for driving the entire pressing device to move;

[0044] A rotary reversing mechanism 4, used for reversing the mounting seat and the mechanism fixed on the mounting seat during the pressing process;

[0045] Positioning detection camera 7, used to take pictures to determine the position of the product before and after lamination and record the current data in real time;

[0046] Roller 221, used for pressing products, such as pressing a laptop screen (LCD) into a frame;

[0047] The pressing buffer structure 223 is used to provide a buffering effect on the product during pressing to prevent the product from being crushed during pressing;

[0048] The distance-changing mechanism 3 is used to adjust the distance between the two pressing mechanisms and the positioning limit according to the size of the product;

[0049] Pressure sensor, used to monitor the pressure during pressing;

[0050] Working principle or process:

[0051] The pressing module can be equipped with an automatic power source (for example, installed at the end of a robotic arm). When the product needs to be pressed, the pressing module can be started to drive the mechanism below the pressing module to move along the Z-axis direction; when the product needs to be pressed in the X-axis direction, the rotary reversing mechanism can be stationary in the X-axis direction, the positioning detection camera will take pictures of the feeding, and the pitch-changing mechanism will automatically adjust the position, that is, the positions of the two pressing mechanisms are adjusted to correspond to the pressing positions of the products; the pressing module drives the mechanism below the pressing module to move along the Z-axis direction, the roller presses the product, and the pressing buffer structure performs buffering. The buffer mechanism uses elastic parts (such as springs). When pressed to a certain position, the pressure sensor will send a signal to limit the position, and the pressing in the X-axis direction is completed; the positioning detection camera will record the data after pressing;

[0052] The above is the working principle of X-axis pressing. When the product needs Y-axis pressing, the rotary reversing mechanism will drive the mounting seat to rotate 90° in the Y-axis direction, and the subsequent pressing steps are the same as those of the X-axis.

[0053] This device can identify the position and angle of the product by a positioning detection camera, and then automatically adjust the spacing between the rollers according to the product model. This device can cooperate with the assembly line to achieve online pressing with high pressing efficiency.

[0054] The above description is only an embodiment of the present utility model, and does not limit the patent scope of the present utility model. Any equivalent structure made using the contents of the specification and drawings of the present utility model, or directly or indirectly used in other related technical fields, is also included in the patent protection scope of the present utility model.

Claims

1. An LCD automatic sensing variable distance pressing device, characterized in that: It comprises a mounting seat (1) and two sets of pressing mechanisms (2), a pitch changing mechanism (3), a rotation reversing mechanism (4) and a pressing die set (5) arranged on the mounting seat, an X-direction slide rail (6) being arranged between the two pressing mechanisms and the mounting seat, and the pressing mechanism can move along the X-direction slide rail; The variable pitch mechanism (3) comprises a variable pitch drive motor (31) and a transmission structure (32), wherein the transmission structure is located between the pressing mechanism and the variable pitch drive motor, and the two pressing mechanisms are driven to move closer or farther apart through the cooperation between the variable pitch drive motor and the transmission structure; A movable seat (11) is installed on the upper part of the mounting seat, and the power output end of the pressing module is connected to the movable seat, and the movable seat is driven to rise and fall through the pressing module; The rotation reversing mechanism is installed on the moving seat and can drive the mounting seat to rotate; The mounting seat is provided with a plurality of positioning detection cameras (7); The pressing mechanism (2) comprises a base (21) and a plurality of pressing components (22) arranged at intervals on the base, each of the pressing components (22) comprises a roller (221), a pressure sensor (222) and a pressing buffer structure (223) installed together, and the roller is located below the pressing buffer structure.

2. The LCD automatic sensing variable distance pressing device according to claim 1, characterized in that: The pressing module is a linear module driven by a servo motor.

3. The LCD automatic sensing variable distance pressing device according to claim 1, characterized in that: The reversing mechanism is a mechanism driven to rotate by a servo motor.

4. The LCD automatic sensing variable distance pressing device according to claim 1, characterized in that: The positioning detection cameras are provided with two and are respectively located on a diagonal line of the mounting seat.

5. The LCD automatic sensing variable distance pressing device according to claim 1, characterized in that: The roller is an aluminum-clad soft rubber wheel.

6. The LCD automatic sensing variable distance pressing device according to claim 1, characterized in that: The roller is mounted on a roller seat (224); the upper part of the roller seat is connected to a lower plate (23); the upper part of the lower plate is connected to a middle plate (24); the upper part of the middle plate is connected to an upper plate (26) via a support (25); the pressed-fit buffer structure (223) comprises a guide column (2231), an elastic member (2232) and a guide sleeve (2233); the guide sleeve is mounted in a through hole of the middle plate; the lower end of the guide column is fixedly connected to the lower plate, and the upper end passes through the guide sleeve; the upper end of the guide column is fixed to the same connecting plate (27); the elastic member is sleeved on the guide column, and the upper and lower ends thereof are respectively pressed against the middle plate and the lower plate.

7. The LCD automatic sensing variable distance pressing device according to claim 6, characterized in that: The pressure sensor is installed on the lower surface of the middle plate, and the pressure sensor is located just above the middle plate.

8. The LCD automatic sensing variable distance pressing device according to claim 1, characterized in that: The transmission structure (32) comprises two racks (321) and a gear (322), the two racks are respectively fixed on the two pressing mechanisms, the drive shaft of the variable pitch drive motor is connected to the gear and drives it to rotate, and the gear is meshed with the two racks at the same time.