Rubber roller shaft sleeve gear assembly machine

Abstract

The utility model provides a rubber roller shaft sleeve gear assembly machine which comprises a machine frame, a carrying plate is arranged on the machine frame, a carrying plate groove is formed in the upper end of the carrying plate in the length direction of the carrying plate, a shifting fork mechanism is arranged below the carrying plate, and a rubber roller in the carrying plate groove is transferred to the next carrying plate groove through the shifting fork mechanism. A rubber roller feeder, a rubber roller mechanical arm, a first shaft sleeve assembling mechanism, a second shaft sleeve assembling mechanism, a shaft sleeve detection sensor, a gear assembling mechanism, a gear detection sensor, a chip twisting mechanism and a defective product discharging mechanism are sequentially arranged in the length direction of the carrying plate. The rubber roller manipulator grabs a rubber roller of the rubber roller feeder to the carrier plate groove, the first shaft sleeve assembling mechanism installs a shaft sleeve on the rubber roller shaft at the other end, the second shaft sleeve assembling mechanism installs the shaft sleeve on the rubber roller shaft at the other end, the shaft sleeve detection sensor detects whether the shaft sleeve is installed in place or not, and the gear assembling mechanism installs a gear on the shaft sleeve. The gear detection sensor detects whether the gear is installed in place or not, the chip twisting mechanism removes defective materials on the gear, and the defective product discharging mechanism removes defective products.

Description

Technical Field

[0001] The utility model relates to the field of assembly mechanical equipment, in particular to a rubber roller sleeve gear assembly machine. Background Art

[0002] The rubber roller is a roller-shaped product made of metal or other materials as the core and rubber covered by vulcanization; the bushing is a sleeve mounted on the rubber roller shaft; the gear refers to a mechanical component with teeth on the rim that can continuously mesh to transmit motion and power; the assembly of the rubber roller, bushing and gear is generally to first mount the bushing on the rubber roller shaft at both ends of the rubber roller, and then install the gear on the bushing; the traditional assembly of rubber rollers, bushings and gears is generally done manually, but this manual operation method requires a lot of labor, and the workers will also cause great fatigue to the operators when they assemble the rubber rollers, bushings and gears for a long time, resulting in low production efficiency. Utility Model Content

[0003] The utility model provides a rubber roller shaft sleeve gear assembly machine, aiming to improve the technical problems of high labor intensity and low production efficiency of workers when manually assembling rubber rollers, shaft sleeves and gears.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber roller shaft sleeve gear assembly machine, the rubber roller shaft sleeve gear assembly machine comprises a frame, a carrier plate is arranged on the frame, a plurality of carrier plate grooves are opened at the upper end of the carrier plate along the length direction of the carrier plate, a shift fork mechanism is arranged below the carrier plate, and a rubber roller feeder, a rubber roller manipulator, a first shaft sleeve assembly mechanism, a second shaft sleeve assembly mechanism, a shaft sleeve detection sensor, a gear assembly mechanism, a gear detection sensor, a chip cutting mechanism and a defective product unloading mechanism are arranged in sequence along the length direction of the carrier plate;

[0005] The rubber roller feeder is located at the end of the carrier plate, the rubber roller manipulator is located between the rubber roller feeder and the carrier plate, and the first sleeve assembly mechanism, the second sleeve assembly mechanism, the sleeve detection sensor, the gear assembly mechanism, the gear detection sensor, the chip cutting mechanism and the defective product unloading mechanism are respectively arranged corresponding to one of the carrier plate slots;

[0006] The fork mechanism comprises a fork two-dimensional moving module and a fork block, the fork block is provided with a plurality of fork through slots, the driving end of the fork two-dimensional moving module is connected to the fork block, and the fork through slot can be communicated with the carrier plate slot through the driving of the fork two-dimensional moving module;

[0007] The first sleeve assembly mechanism includes a first sleeve feeder, a first sleeve slider and a first sleeve push rod, the first sleeve slider is provided with a first through hole and a first sleeve groove communicating with the first through hole, the discharge end of the first sleeve feeder is close to the first sleeve slider, the discharge end of the first sleeve feeder can be communicated with the first sleeve groove, the first sleeve slider is located between the first sleeve push rod and the carrier plate, and the first through hole is opposite to the carrier plate groove;

[0008] The second sleeve assembly mechanism includes a second sleeve feeder, a second sleeve slider and a second sleeve push rod, the second sleeve slider is provided with a second through hole and a second sleeve groove communicating with the second through hole, the discharge end of the second sleeve feeder is close to the second sleeve slider, the discharge end of the second sleeve feeder can be communicated with the second sleeve groove, the second sleeve slider is located between the second sleeve push rod and the carrier plate, and the second through hole is opposite to the carrier plate groove;

[0009] The gear assembly mechanism comprises a gear feeder, a gear slider and a gear assembly manipulator, the gear slider is provided with a gear positioning groove, the discharging end of the gear feeder is close to the gear slider, the discharging end of the gear feeder can be connected with the gear positioning groove, and the gear assembly manipulator can grab the gear in the gear positioning groove and assemble it on the rubber roller of the carrier plate;

[0010] The chip reamer mechanism comprises a movable pressure rod and a chip removal reamer, wherein the pressure rod is located above the carrier plate slot, and the chip removal reamer is located on one side of the carrier plate;

[0011] The defective product unloading mechanism includes a defective slide, a defective collection frame, a defective unloading plate and a defective unloading cylinder. The defective slide is arranged on one side of the carrier plate, the defective unloading plate is arranged on the other side of the carrier plate, the defective collection frame is arranged below the defective slide, the piston rod end of the defective unloading cylinder is connected to the defective unloading plate, and the driving direction of the defective unloading cylinder is toward the defective slide.

[0012] Furthermore, the rubber roller feeder includes a rubber roller vibration plate and a rubber roller conveying track, the discharge end of the rubber roller vibration plate is connected to the feed port of the rubber roller conveying track, and the end of the rubber roller conveying track is provided with an in-position photoelectric sensor and a distinguishing photoelectric sensor.

[0013] Further, the first sleeve feeder includes a first sleeve vibration disk and a first sleeve conveying track, the discharge end of the first sleeve vibration disk is connected to the feed port of the first sleeve conveying track, the discharge port of the first sleeve conveying track is close to the first sleeve slider, and the discharge port of the first sleeve conveying track can be communicated with the first sleeve groove; the second sleeve feeder includes a second sleeve vibration disk and a second sleeve conveying track, the discharge end of the second sleeve vibration disk is connected to the feed port of the second sleeve conveying track, the discharge port of the second sleeve conveying track is close to the second sleeve slider, and the discharge port of the second sleeve conveying track can be communicated with the second sleeve groove.

[0014] Furthermore, two carrier plates are provided on the frame, the two carrier plates are arranged opposite to each other, the fork block is located between the two carrier plates, the fork two-dimensional moving module is located below the fork block, the carrier plate slot is a through slot, and a plurality of stop blocks are provided on the frame, and the stop blocks are located beside the carrier plate slot.

[0015] Furthermore, the first sleeve assembly mechanism also includes a first sleeve slide cylinder and a first sleeve pushing cylinder, the first sleeve slide block is arranged on the slide of the first sleeve slide cylinder, the driving direction of the first sleeve slide cylinder is perpendicular to the conveying direction of the first sleeve conveying track, the piston rod end of the first sleeve pushing cylinder is connected to the first sleeve push rod, and the driving direction of the first sleeve pushing cylinder is toward the carrier plate groove.

[0016] Furthermore, the second sleeve assembly mechanism also includes a second sleeve slide cylinder and a second sleeve pushing cylinder, the second sleeve slider is arranged on the slide of the second sleeve slide cylinder, the driving direction of the second sleeve slide cylinder is perpendicular to the conveying direction of the second sleeve conveying track, the piston rod end of the second sleeve pushing cylinder is connected to the second sleeve push rod, and the driving direction of the second sleeve pushing cylinder is toward the carrier groove.

[0017] Furthermore, a sleeve detection propulsion cylinder is provided above the carrier plate, a piston rod end of the sleeve detection propulsion cylinder is connected to the sleeve detection sensor, and a driving direction of the sleeve detection propulsion cylinder is toward the carrier plate slot.

[0018] Furthermore, the gear assembly mechanism also includes a positioning belt, a positioning motor and a lifting cylinder, the positioning belt is located above the carrier slot, the piston rod end of the lifting cylinder is connected to the positioning motor, and the rotating shaft of the positioning motor is connected to the positioning belt.

[0019] Furthermore, the gear assembly robot includes a gear two-dimensional moving module, a gear rod, a gear linear moving module, a gear flipping cylinder and a gear clamping cylinder, the gear rod is arranged at the driving end of the gear two-dimensional moving module, the gear rod is located above the gear slider, the gear flipping cylinder is arranged at the driving end of the gear linear moving module, the gear clamping cylinder is arranged on the rotating shaft of the gear flipping cylinder, the gear linear moving module can move toward the carrier plate slot, and the gear clamping cylinder is located within the stroke range of the gear rod.

[0020] Furthermore, the gear assembly mechanism further includes a gear assembly CCD camera and a gear air nozzle, the gear assembly CCD camera is located directly above the gear slider, the gear slider is provided with a gear through hole connected to the gear positioning groove, and the gear air nozzle is located in the gear through hole.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] The utility model discloses a rubber roller shaft sleeve gear assembly machine, comprising a frame, a carrier plate is arranged on the frame, a plurality of carrier plate slots are opened at the upper end of the carrier plate along the length direction, a shift fork mechanism is arranged under the carrier plate, the shift fork mechanism can transfer the rubber roller in the carrier plate slot to the next adjacent carrier plate slot, and a rubber roller feeder, a rubber roller manipulator, a first shaft sleeve assembly mechanism, a second shaft sleeve assembly mechanism, a shaft sleeve detection sensor, a gear assembly mechanism, a gear detection sensor, a chip cutting mechanism and a defective product unloading mechanism are arranged in sequence along the length direction of the carrier plate; the rubber roller manipulator can transfer the rubber roller on the rubber roller feeder The rubber roller is grabbed into the carrier plate groove, the first sleeve assembly mechanism can install the sleeve on the rubber roller shaft, the second sleeve assembly mechanism can install the sleeve on the rubber roller shaft at the other end, the sleeve detection sensor can detect whether the sleeve is installed in place, the gear assembly mechanism can install the gear on the sleeve, the gear detection sensor can detect whether the gear is installed in place, the chip cutting mechanism can remove the burrs and other residual materials on the gear, and the defective product unloading mechanism can remove the rubber roller that is not assembled in place; the utility model can replace manual operation, reduce labor costs, have a high degree of automation, and high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 This is a structural schematic diagram of the utility model rubber roller sleeve gear assembly machine;

[0025] Figure 2 This is a structural schematic diagram of the rubber roller sleeve gear assembly machine of the utility model from another angle;

[0026] Figure 3 It is a structural schematic diagram of the carrier plate, the shift fork mechanism, the rubber roller feeder and the rubber roller manipulator of the utility model;

[0027] Figure 4 It is a structural schematic diagram of the first shaft sleeve assembly mechanism of the utility model;

[0028] Figure 5 It is a structural schematic diagram of the second sleeve assembly mechanism and the sleeve detection sensor of the utility model;

[0029] Figure 6 It is a structural schematic diagram of the gear assembly mechanism of the utility model;

[0030] Figure 7 It is a structural schematic diagram of the gear assembly mechanism and the gear detection sensor of the utility model;

[0031] Figure 8 It is a structural schematic diagram of a chip cutting mechanism, a defective product unloading mechanism and a finished product slideway of the utility model.

[0032] Main component symbols

[0033] 1. Frame;

[0034] 2. Carrier plate; 21. Carrier plate slot; 22. Stopper; 23. Positioning cylinder;

[0035] 3. Shift fork mechanism; 31. Shift fork two-dimensional moving module; 32. Shift fork block; 321. Shift fork through slot;

[0036] 4. Rubber roller feeder; 41. Rubber roller vibration plate; 42. Rubber roller conveying track;

[0037] 5. Rubber roller manipulator; 51. Rubber roller two-dimensional moving module; 52. Rubber roller rotating motor; 53. Rubber roller clamping cylinder;

[0038] 6. First sleeve assembly mechanism; 61. First sleeve feeder; 611. First sleeve vibration plate; 612. First sleeve conveying track; 62. First sleeve slider; 621. First sleeve slide cylinder; 63. First sleeve push rod; 631. First sleeve push cylinder;

[0039] 7. Second sleeve assembly mechanism; 71. Second sleeve feeder; 711. Second sleeve vibration plate; 712. Second sleeve conveying track; 72. Second sleeve slider; 721. Second sleeve slide cylinder; 73. Second sleeve push rod; 731. Second sleeve push cylinder;

[0040] 8. Shaft sleeve detection sensor; 81. Shaft sleeve detection propulsion cylinder;

[0041] 9. Gear assembly mechanism; 91. Gear feeder; 911. Gear vibration plate; 912. Gear conveying track; 92. Gear slider; 921. Gear positioning slot; 93. Gear assembly manipulator; 931. Gear two-dimensional moving module; 932. Gear rod; 9321. Transport motor; 933. Gear linear moving module; 934. Gear turning cylinder; 935. Gear clamping cylinder; 94. Positioning belt; 95. Positioning motor; 96. Lifting cylinder; 97. Gear assembly CCD camera; 98. Positioning CCD camera;

[0042] 10. Gear detection sensor; 101. Gear detection propulsion cylinder;

[0043] 11. Chip cutting mechanism; 111. Pressure rod; 1111. Chip cutting push cylinder; 112. Chip removal reamer; 1121. Chip cutting motor; 1122. Chip cutting slide cylinder;

[0044] 12. Defective product unloading mechanism; 121. Defective slideway; 122. Defective collection frame; 123. Defective unloading plate; 124. Defective unloading cylinder;

[0045] 13. Finished product slide; 131. Finished product collection frame. DETAILED DESCRIPTION

[0046] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0047] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0049] Example

[0050] like Figure 1-8 As shown, the utility model provides a rubber roller shaft sleeve gear assembly machine, which includes a frame 1, a carrier plate 2 is provided on the frame 1, a plurality of semi-arc carrier plate grooves 21 are opened at the upper end of the carrier plate 2 along the length direction, a fork mechanism 3 is provided under the carrier plate 2, and a rubber roller feeder 4, a rubber roller manipulator 5, a first shaft sleeve assembly mechanism 6, a second shaft sleeve assembly mechanism 7, a shaft sleeve detection sensor 8, a gear assembly mechanism 9, a gear detection sensor 10, a chip cutting mechanism 11 and a defective product unloading mechanism 12 are sequentially provided along the length direction of the carrier plate 2.

[0051] The rubber roller feeder 4 is located at the end of the carrier plate 2, and the rubber roller manipulator 5 is located between the rubber roller feeder 4 and the carrier plate 2. The utility model can grab the rubber roller on the rubber roller feeder 4 and transfer it to the carrier plate slot 21 of the carrier plate 2 through the rubber roller manipulator 5; the first sleeve assembly mechanism 6, the second sleeve assembly mechanism 7, the sleeve detection sensor 8, the gear assembly mechanism 9, the gear detection sensor 10, the chip cutting mechanism 11 and the defective product unloading mechanism 12 are respectively arranged corresponding to a carrier plate slot 21.

[0052] The fork mechanism 3 includes a fork two-dimensional movable module 31 and a fork block 32. The fork block 32 is provided with a plurality of semi-arc fork through grooves 321. The driving end of the fork two-dimensional movable module 31 is connected to the fork block 32. Through the drive of the fork two-dimensional movable module 31, the fork through groove 321 can be connected with the carrier groove 21; the rubber roller on the carrier groove 21 is transferred to another carrier groove 21 through the fork mechanism 3.

[0053] The first sleeve assembly mechanism 6 includes a first sleeve feeder 61, a first sleeve slider 62 and a first sleeve push rod 63. The first sleeve feeder 61 is located above the first sleeve slider 62. The first sleeve slider 62 is provided with a first through hole and a first sleeve groove connected to the first through hole. The discharge end of the first sleeve feeder 61 is close to the first sleeve slider 62. The discharge end of the first sleeve feeder 61 can be connected to the first sleeve groove. The first sleeve is delivered to the first sleeve by the first sleeve feeder 61. The first sleeve is in the sleeve groove, and then, the first sleeve enters the first through hole through the first sleeve groove, the first sleeve slider 62 is located between the first sleeve push rod 63 and the carrier plate 2, the first through hole and the carrier plate groove 21 are opposite, and the first sleeve in the first through hole is pushed onto the rubber roller on the carrier plate groove 21 by the first sleeve push rod 63 to complete the assembly of the first sleeve; in addition, the sliding of the first sleeve slider 62 can also make the discharge port of the first sleeve feeder 61 closed, thereby preventing the first sleeve from entering the first sleeve groove.

[0054] The second sleeve assembly mechanism 7 includes a second sleeve feeder 71, a second sleeve slider 72 and a second sleeve push rod 73. The second sleeve feeder 71 is located above the second sleeve slider 72. The second sleeve slider 72 is provided with a second through hole and a second sleeve groove connected to the second through hole. The discharge end of the second sleeve feeder 71 is close to the second sleeve slider 72. The discharge end of the second sleeve feeder 71 can be connected to the second sleeve groove. The second sleeve is delivered to the second sleeve by the second sleeve feeder 71. The second sleeve is in the sleeve groove, and then, the second sleeve enters the second through hole through the second sleeve groove, the second sleeve slider 72 is located between the second sleeve push rod 73 and the carrier 2, the second through hole and the carrier groove 21 are opposite, and the second sleeve in the second through hole is pushed onto the rubber roller on the carrier groove 21 by the second sleeve push rod 73 to complete the assembly of the second sleeve; in addition, the sliding of the second sleeve slider 72 can also close the discharge port of the second sleeve feeder 71, thereby preventing the second sleeve from entering the second sleeve groove.

[0055] The gear assembly mechanism 9 includes a gear feeder 91, a gear slider 92 and a gear assembly manipulator 93. The gear slider 92 is provided with a gear positioning groove 921. The discharging end of the gear feeder 91 is close to the gear slider 92. The discharging end of the gear feeder 91 can be connected with the gear positioning groove 921. The gear is transported to the gear positioning groove 921 by the gear feeder 91, and then the gear in the gear positioning groove 921 is assembled to the rubber roller in the carrier groove 21 by the gear assembly manipulator 93. In addition, the sliding of the gear slider 92 can also close the discharging port of the gear feeder 91, thereby preventing the gear from entering the gear positioning groove 921.

[0056] The chip reamer 11 includes a movable pressure rod 111 and a chip removal reamer. The pressure rod 111 is located above the carrier plate slot 21, and the chip removal reamer is located on one side of the carrier plate 2. The rubber roller on the carrier plate slot 21 can be pressed by the pressure rod 111, and then the gear assembled on the rubber roller can be twisted and removed by the chip removal reamer 112.

[0057] The defective product unloading mechanism 12 includes a defective slide 121, a defective collection frame 122, a defective unloading plate 123 and a defective unloading cylinder 124. The defective slide 121 is arranged on one side of the carrier plate 2, the defective unloading plate 123 is arranged on the other side of the carrier plate 2, and the defective collection frame 122 is arranged below the defective slide 121. The piston rod end of the defective unloading cylinder 124 is connected to the defective unloading plate 123. The driving direction of the defective unloading cylinder 124 is toward the defective slide 121. The defective unloading plate 123 is driven by the defective unloading cylinder 124 to move toward the defective slide 121. At the same time, the defective unloading plate 123 abuts against the rubber roller in the carrier plate groove 21, so that the defective products detected by the above-mentioned sleeve detection sensor 8 and the gear detection sensor 10 can be pushed onto the defective slide 121 and slide into the defective collection frame 122 through the defective slide 121.

[0058] In one of the preferred embodiments, the rubber roller feeder 4 includes a rubber roller vibration disk 41 and a rubber roller conveying track 42. The discharge end of the rubber roller vibration disk 41 is connected to the feed port of the rubber roller conveying track 42. The end of the rubber roller conveying track 42 is provided with an in-position photoelectric sensor and a discrimination photoelectric sensor. In this embodiment, the rubber rollers are output to the rubber roller conveying track 42 in an orderly manner through the rubber roller vibration disk 41, and the in-position photoelectric sensor is used to detect whether the rubber rollers on the rubber roller conveying track 42 have reached the preset position, and the discrimination photoelectric sensor is used to distinguish and discriminate the rubber roller shaft head at the preset position.

[0059] In one of the preferred embodiments, the rubber roller manipulator 5 includes a rubber roller two-dimensional moving module 51, a rubber roller rotating motor 52 and a rubber roller clamping cylinder 53. The rubber roller rotating motor 52 is arranged at the driving end of the rubber roller two-dimensional moving module 51, and the rubber roller clamping cylinder 53 is connected to the rotating shaft of the rubber roller rotating motor 52; the rubber roller two-dimensional moving module 51 drives the rubber roller clamping cylinder 53 to reciprocate between the carrier plate 2 and the above-mentioned rubber roller conveying track 42 and grabs the rubber roller on the rubber roller conveying track 42 into the carrier plate groove 21, and the rubber roller rotating motor 52 can rotate the rubber roller clamped by the rubber roller clamping cylinder 53 by 180°, wherein, if the above-mentioned discrimination photoelectric sensor detects that the direction of the rubber roller shaft head is in the ideal direction, the rubber roller rotating motor 52 does not need to perform a rotation action.

[0060] In one preferred embodiment, a positioning cylinder 23 is provided at the starting end of the carrier plate 2 , and the piston rod end of the positioning cylinder 23 can abut against the rubber roller on the carrier plate slot 21 , thereby adjusting the position of the rubber roller on the carrier plate slot 21 through the positioning cylinder 23 .

[0061] In one of the preferred embodiments, the first sleeve feeder 61 includes a first sleeve vibration disk 611 and a first sleeve conveying track 612, the discharge end of the first sleeve vibration disk 611 is connected to the feed port of the first sleeve conveying track 612, the first sleeve conveying track 612 is located above the first sleeve slider 62, the discharge port of the first sleeve conveying track 612 is close to the first sleeve slider 62, and the discharge port of the first sleeve conveying track 612 can be connected to the first sleeve groove; in this embodiment, the first sleeve vibration disk 611 is used to orderly convey the first sleeve inside to the first sleeve conveying track 612, and then the first sleeve is conveyed to the first sleeve groove with the help of the first sleeve conveying track 612; in addition, the sliding of the first sleeve slider 62 can also close the discharge port of the first sleeve conveying track 612, thereby preventing the first sleeve from entering the first sleeve groove.

[0062] In one of the preferred embodiments, the second sleeve feeder 71 includes a second sleeve vibration disk 711 and a second sleeve conveying track 712, the discharge end of the second sleeve vibration disk 711 is connected to the feed port of the second sleeve conveying track 712, the second sleeve conveying track 712 is located above the second sleeve slider 72, the discharge port of the second sleeve conveying track 712 is close to the second sleeve slider 72, and the discharge port of the second sleeve conveying track 712 can be connected to the second sleeve groove; in this embodiment, the second sleeve inside the second sleeve vibration disk 711 is orderly conveyed to the second sleeve conveying track 712, and then the second sleeve is conveyed to the second sleeve groove with the help of the second sleeve conveying track 712; in addition, the sliding of the second sleeve slider 72 can also close the discharge port of the second sleeve conveying track 712, thereby preventing the second sleeve from entering the second sleeve groove.

[0063] In one of the preferred embodiments, the gear feeder 91 includes a gear vibration disk 911 and a gear conveying track 912, the discharge end of the gear vibration disk 911 is connected to the feed port of the gear conveying track 912, the discharge port of the gear conveying track 912 is close to the gear slider 92, and the discharge port of the gear conveying track 912 can be connected to the gear positioning groove 921; in this embodiment, the gears inside the gear vibration disk 911 are orderly conveyed to the gear conveying track 912, and then the gears are conveyed to the gear positioning groove 921 with the help of the gear conveying track 912; in addition, the discharge port of the gear conveying track 912 can also be closed by sliding the gear slider 92, thereby preventing another gear from entering the gear positioning groove 921.

[0064] In one of the preferred embodiments, two carrier plates 2 are provided on the frame 1, and the two carrier plates 2 are arranged opposite to each other. The fork block 32 is located between the two carrier plates 2, and the fork two-dimensional moving module 31 is located below the fork block 32. In this embodiment, the fork block 32 is driven by the fork two-dimensional moving module 31, thereby shifting the rubber rollers in the carrier plate slots 21 of the two carrier plates 2; the carrier plate slots 21 are through slots, and a plurality of stoppers 22 are provided on the frame 1, and the stoppers 22 are located beside the carrier plate slots 21. In this embodiment, when assembling the shaft sleeve and the gear and performing other process operations on the rubber roller on the carrier plate slot 21, a force will be applied to the rubber roller, thereby causing the rubber roller to fall off the carrier plate 2 through the carrier plate slot 21 of the through slot, and thus the stoppers 22 are arranged at the corresponding positions to resist the rubber roller and prevent the rubber roller from falling off the carrier plate 2.

[0065] In one of the preferred embodiments, the first sleeve assembly mechanism 6 also includes a first sleeve slide cylinder 621 and a first sleeve pushing cylinder 631, the first sleeve slide block 62 is arranged on the slide of the first sleeve slide cylinder 621, the driving direction of the first sleeve slide cylinder 621 is perpendicular to the conveying direction of the first sleeve conveying track 612, the piston rod end of the first sleeve pushing cylinder 631 is connected to the first sleeve push rod 63, and the driving direction of the first sleeve pushing cylinder 631 is toward the carrier groove 21; in this embodiment, the first sleeve slide is driven by the first sleeve slide cylinder 621 to reciprocate at the discharge port of the first sleeve conveying track 612, and the first sleeve push rod 63 is driven by the first sleeve pushing cylinder 631 to reciprocate toward the carrier groove 21 on the carrier plate 2.

[0066] In one of the preferred embodiments, the second sleeve assembly mechanism 7 also includes a second sleeve slide cylinder 721 and a second sleeve pushing cylinder 731, the second sleeve slider 72 is arranged on the slide of the second sleeve slide cylinder 721, the driving direction of the second sleeve slide cylinder 721 is perpendicular to the conveying direction of the second sleeve conveying track 712, the piston rod end of the second sleeve pushing cylinder 731 is connected to the second sleeve push rod 73, and the driving direction of the second sleeve pushing cylinder 731 is toward the carrier groove 21; in this embodiment, the second sleeve slide is driven to reciprocate at the discharge port of the second sleeve conveying track 712 by the second sleeve slide cylinder 721, and the second sleeve push rod 73 is driven to reciprocate toward the carrier groove 21 on the carrier plate 2 by the second sleeve push cylinder 731.

[0067] In one of the preferred embodiments, a sleeve detection propulsion cylinder 81 and two sleeve detection sensors 8 are provided above the carrier plate 2. The sleeve detection sensor 8 is a probe-type sensor. The two sleeve detection sensors 8 are arranged at the piston rod end of the sleeve detection propulsion cylinder 81. The driving direction of the sleeve detection propulsion cylinder 81 is toward the carrier plate groove 21. In this embodiment, the sleeve detection propulsion cylinder 81 drives the sleeve detection sensor 8 to detect whether the sleeves at both ends of the rubber roller in the carrier plate groove 21 are successfully assembled. If the detection result does not meet expectations, it will be removed and classified in the subsequent process.

[0068] In one of the preferred embodiments, the gear assembly mechanism 9 also includes a positioning belt 94, a positioning motor 95, a lifting cylinder 96 and a positioning CCD camera 98. The positioning CCD camera 98 is located above the carrier 2, the positioning belt 94 is located above the carrier slot 21, the piston rod end of the lifting cylinder 96 is connected to the positioning motor 95, and the rotating shaft of the positioning motor 95 is connected to the positioning belt 94. In this embodiment, the position of the rubber roller shaft on the carrier slot 21 is identified by the positioning CCD camera 98, the lifting cylinder 96 drives the positioning belt 94 to move and abuts against the rubber roller in the carrier slot 21, the positioning motor 95 rotates according to the information collected by the positioning CCD camera 98 and drives the positioning belt 94 to rotate, thereby causing the rubber roller abutting against the positioning belt 94 to rotate as well. The focus of this embodiment is to adjust the rubber roller shaft head pre-assembled with the gear to a suitable angle to facilitate the assembly of the shaft head with the mounting slot of the gear.

[0069] In one of the preferred embodiments, the gear assembly robot 93 includes a gear two-dimensional moving module 931, a gear rod 932, a transport motor 9321, a gear linear moving module 933, a gear flip cylinder 934 and a gear clamping cylinder 935. The transport motor 9321 is arranged at the driving end of the gear two-dimensional moving module 931, and the rotating shaft of the transport motor 9321 is connected to the gear rod 932. The gear rod 932 is located above the gear slider 92, the gear flip cylinder 934 is arranged at the driving end of the gear linear moving module 933, and the gear clamping cylinder 935 is arranged on the rotating shaft of the gear flip cylinder 934. The gear linear moving module 933 can move toward the carrier slot 21, and the gear clamping cylinder 935 is located within the travel range of the gear rod 932. In this embodiment, the gear slot on the gear slider 92 is placed at an angle by a gear assembly CCD camera 97. After identification, the transport motor 9321 rotates according to the angle identified by the CCD camera 92 for assembling the gear, so that the rod head of the gear rod 932 can adapt to the gear groove of the gear, and further, the gear two-dimensional moving module 931 drives the gear rod 932 to extend into the mounting groove of the gear on the gear slider 92, and at the same time, the gear rod 932 and the gear produce an interference fit, and then, the gear two-dimensional moving module 931 transfers the gear to the clamping claw of the gear clamping cylinder 935. After the gear clamping cylinder 935 clamps the gear, the gear flipping cylinder 934 drives the gear clamping cylinder 935 to rotate 90° and makes the mounting groove of the gear on the gear clamping cylinder 935 face the rubber roller shaft head on the carrier groove 21. Further, the gear linear moving module 933 drives the above-mentioned gear to move toward the rubber roller shaft head on the carrier groove 21 and assemble it on the shaft head of the rubber roller.

[0070] In one of the preferred embodiments, the gear assembly mechanism 9 further includes a gear assembly CCD camera 97 and a gear air nozzle. The gear assembly CCD camera 97 is located directly above the gear positioning groove 921. The gear slider 92 is provided with a gear through hole connected to the gear positioning groove 921. The gear air nozzle is located in the gear through hole. In this embodiment, the gear assembly CCD camera 97 is used to identify the front and back sides of the gear located in the gear positioning groove 921. If the front and back directions of the gear are not as expected, the gear air nozzle will blow the gear away from the gear slider 92.

[0071] In one of the preferred embodiments, the gear assembly mechanism 9 is also provided with a gear detection propulsion cylinder 101, and the gear detection sensor 10 is a probe-type sensor. The gear detection sensor 10 is arranged at the piston rod end of the gear detection propulsion cylinder 101. The driving direction of the gear detection propulsion cylinder 101 is toward the rubber roller on the carrier groove 21. The gear detection sensor 10 is driven by the gear detection propulsion cylinder 101 to detect whether the gear is assembled in place. If the detection result does not meet expectations, it will be removed and classified in subsequent processes.

[0072] In one of the preferred embodiments, the chip cutting mechanism 11 is also provided with a chip cutting slide cylinder 1122, a chip cutting propulsion cylinder 1111 and a chip cutting motor 1121. The chip cutting propulsion cylinder 1111 is located above the pressure rod 111. The piston rod end of the chip cutting propulsion cylinder 1111 is connected to the pressure rod 111. The driving direction of the chip cutting propulsion cylinder 1111 is toward the rubber roller on the carrier groove 21. The chip cutting slide cylinder 1122 is located on one side of the carrier plate 2. The chip cutting motor 1121 is arranged on the slide of the chip cutting slide cylinder 1122. On the top, the rotating shaft of the chip cutting motor 1121 is connected to the chip removal reamer 112. In this embodiment, the chip cutting propulsion cylinder 1111 drives the pressure rod 111 to move, so that the pressure rod 111 fixes the rubber roller in the carrier groove 21. Further, the chip removal reamer 112 is driven to move toward the rubber roller in the carrier groove 21 by the chip cutting slide cylinder 1122. Further, the chip removal reamer 112 is driven to rotate by the chip cutting motor 1121 and the gear assembled on the rubber roller shaft head is used to remove residual materials and remove chips.

[0073] In one of the preferred embodiments, a finished product slide 13 is provided at the end of the carrier plate 2, and a finished product collection frame 131 is provided below the finished product slide 13. One end of the finished product slide 13 is placed on the carrier plate 2, and a notch is opened in the finished product slide 13 to accommodate the passage of the fork block 32. The fork block 32 is driven by the fork two-dimensional moving module 31 to lift the rubber roller located on the carrier plate groove 21 and move it forward to the finished product slide 13. At this time, the fork block 32 contacts the middle section of the rubber roller and the fork block 32 extends into the finished product slide 13 through the above-mentioned notch. Further, the fork two-dimensional moving module 31 moves downward and backward, so that the two ends of the rubber roller abut against the slide and detach from the fork block 32, and then the rubber roller slides into the finished product collection frame 131 through the finished product slide 13.

[0074] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rubber roller sleeve gear assembly machine, characterized in that: The rubber roller sleeve gear assembly machine comprises a frame, a carrier plate is arranged on the frame, a plurality of carrier plate slots are opened at the upper end of the carrier plate along the length direction of the carrier plate, a shift fork mechanism is arranged below the carrier plate, and a rubber roller feeder, a rubber roller manipulator, a first sleeve assembly mechanism, a second sleeve assembly mechanism, a sleeve detection sensor, a gear assembly mechanism, a gear detection sensor, a chip cutting mechanism and a defective product unloading mechanism are arranged in sequence along the length direction of the carrier plate; The rubber roller feeder is located at the end of the carrier plate, the rubber roller manipulator is located between the rubber roller feeder and the carrier plate, and the first sleeve assembly mechanism, the second sleeve assembly mechanism, the sleeve detection sensor, the gear assembly mechanism, the gear detection sensor, the chip cutting mechanism and the defective product unloading mechanism are respectively arranged corresponding to one of the carrier plate slots; The fork mechanism comprises a fork two-dimensional moving module and a fork block, the fork block is provided with a plurality of fork through slots, the driving end of the fork two-dimensional moving module is connected to the fork block, and the fork through slot can be communicated with the carrier plate slot through the driving of the fork two-dimensional moving module; The first sleeve assembly mechanism includes a first sleeve feeder, a first sleeve slider and a first sleeve push rod, the first sleeve slider is provided with a first through hole and a first sleeve groove communicating with the first through hole, the discharge end of the first sleeve feeder is close to the first sleeve slider, the discharge end of the first sleeve feeder can be communicated with the first sleeve groove, the first sleeve slider is located between the first sleeve push rod and the carrier plate, and the first through hole is opposite to the carrier plate groove; The second sleeve assembly mechanism includes a second sleeve feeder, a second sleeve slider and a second sleeve push rod, the second sleeve slider is provided with a second through hole and a second sleeve groove communicating with the second through hole, the discharge end of the second sleeve feeder is close to the second sleeve slider, the discharge end of the second sleeve feeder can be communicated with the second sleeve groove, the second sleeve slider is located between the second sleeve push rod and the carrier plate, and the second through hole is opposite to the carrier plate groove; The gear assembly mechanism comprises a gear feeder, a gear slider and a gear assembly manipulator, the gear slider is provided with a gear positioning groove, the discharging end of the gear feeder is close to the gear slider, the discharging end of the gear feeder can be connected with the gear positioning groove, and the gear assembly manipulator can grab the gear in the gear positioning groove and assemble it on the rubber roller of the carrier plate; The chip reamer mechanism comprises a movable pressure rod and a chip removal reamer, wherein the pressure rod is located above the carrier plate slot, and the chip removal reamer is located on one side of the carrier plate; The defective product unloading mechanism includes a defective slide, a defective collection frame, a defective unloading plate and a defective unloading cylinder. The defective slide is arranged on one side of the carrier plate, the defective unloading plate is arranged on the other side of the carrier plate, the defective collection frame is arranged below the defective slide, the piston rod end of the defective unloading cylinder is connected to the defective unloading plate, and the driving direction of the defective unloading cylinder is toward the defective slide.

2. The rubber roller sleeve gear assembly machine according to claim 1, characterized in that: The rubber roller feeder comprises a rubber roller vibration plate and a rubber roller conveying track, the discharge end of the rubber roller vibration plate is connected to the feed port of the rubber roller conveying track, and the end of the rubber roller conveying track is provided with an in-position photoelectric sensor and a distinguishing photoelectric sensor.

3. The rubber roller sleeve gear assembly machine according to claim 1, characterized in that: The first sleeve feeder includes a first sleeve vibration disk and a first sleeve conveying track, the discharge end of the first sleeve vibration disk is connected to the feed port of the first sleeve conveying track, the discharge port of the first sleeve conveying track is close to the first sleeve slider, and the discharge port of the first sleeve conveying track can be communicated with the first sleeve groove, the second sleeve feeder includes a second sleeve vibration disk and a second sleeve conveying track, the discharge end of the second sleeve vibration disk is connected to the feed port of the second sleeve conveying track, the discharge port of the second sleeve conveying track is close to the second sleeve slider, and the discharge port of the second sleeve conveying track can be communicated with the second sleeve groove.

4. The rubber roller sleeve gear assembly machine according to claim 1, characterized in that: The frame is provided with two carrier plates, the two carrier plates are arranged opposite to each other, the fork block is located between the two carrier plates, the fork two-dimensional moving module is located below the fork block, the carrier plate slot is a through slot, and the frame is provided with a plurality of stop blocks, which are located beside the carrier plate slot.

5. The rubber roller sleeve gear assembly machine according to claim 3, characterized in that: The first sleeve assembly mechanism also includes a first sleeve slide cylinder and a first sleeve pushing cylinder. The first sleeve slider is arranged on the slide of the first sleeve slide cylinder. The driving direction of the first sleeve slide cylinder is perpendicular to the conveying direction of the first sleeve conveying track. The piston rod end of the first sleeve pushing cylinder is connected to the first sleeve push rod. The driving direction of the first sleeve pushing cylinder is toward the carrier groove.

6. The rubber roller sleeve gear assembly machine according to claim 3, characterized in that: The second sleeve assembly mechanism also includes a second sleeve slide cylinder and a second sleeve pushing cylinder. The second sleeve slider is arranged on the slide of the second sleeve slide cylinder. The driving direction of the second sleeve slide cylinder is perpendicular to the conveying direction of the second sleeve conveying track. The piston rod end of the second sleeve pushing cylinder is connected to the second sleeve push rod. The driving direction of the second sleeve pushing cylinder is toward the carrier groove.

7. The rubber roller sleeve gear assembly machine according to claim 1, characterized in that: A shaft sleeve detection propulsion cylinder is provided above the carrier plate, a piston rod end of the shaft sleeve detection propulsion cylinder is connected to the shaft sleeve detection sensor, and a driving direction of the shaft sleeve detection propulsion cylinder is toward the carrier plate slot.

8. The rubber roller sleeve gear assembly machine according to claim 1, characterized in that: The gear assembly mechanism also includes a positioning belt, a positioning motor and a lifting cylinder. The positioning belt is located above the carrier slot, the piston rod end of the lifting cylinder is connected to the positioning motor, and the rotating shaft of the positioning motor is connected to the positioning belt.

9. The rubber roller sleeve gear assembly machine according to claim 1, characterized in that: The gear assembly robot includes a gear two-dimensional moving module, a gear rod, a gear linear moving module, a gear flipping cylinder and a gear clamping cylinder. The gear rod is arranged at the driving end of the gear two-dimensional moving module, the gear rod is located above the gear slider, the gear flipping cylinder is arranged at the driving end of the gear linear moving module, the gear clamping cylinder is arranged on the rotating shaft of the gear flipping cylinder, the gear linear moving module can move toward the carrier slot, and the gear clamping cylinder is located within the travel range of the gear rod.

10. The rubber roller sleeve gear assembly machine according to claim 1, characterized in that: The gear assembly mechanism further includes a gear assembly CCD camera and a gear air nozzle. The gear assembly CCD camera is located directly above the gear slider. The gear slider is provided with a gear through hole connected to the gear positioning groove. The gear air nozzle is located in the gear through hole.

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