Cutting device for tile fold production
By using protective plates and rubber shock-proof pads to block fragments in the cutting device for tile fold production, and automatically clean the fragments with cleaning components, the problem of splashing and accumulation of fragments during tile cutting is solved, improving safety and work Quality of the environment.
Patent Information
- Application Number
- CN202420855528.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-24
AI Technical Summary
During the tile cutting process, splashed fragments pose safety risks and may damage staff and equipment, and generate noise and affect the working environment.
A cutting device for tile fold production is designed, using protective plates and rubber shock-proof pads to block and reduce the impact of fragments, and automatically clean the cut fragments through the cleaning assembly to prevent them from accumulation.
It effectively avoids damage to personnel and equipment by splashing pieces, reduces damage to protective plates, reduces noise, and improves the safety and efficiency of the working environment.
Smart Images

Figure CN222270804U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile cutting, in particular to a cutting device used for tile folding production. Background Art
[0002] Tiles are important roofing waterproofing materials. They are generally made of clay, but can also be made of cement and other materials. They are arched, flat, or semi-cylindrical in shape. They are used to build houses. The colors of tiles are mainly brick red and gray. They are used in buildings. They are not only heat-insulating and rain-proof, but also beautiful and tidy, and highly durable.
[0003] In the process of tile production, one of the important processes is tile cutting. In production applications, tiles need to be cut to make them consistent to facilitate further processing of the tiles;
[0004] After searching, the applicant found that a Chinese patent disclosed "a cutting device for tiles", and its publication (announcement) number is "CN 213290883 U". This patent mainly uses the reciprocating motion of the cylinder to drive the rack plate to move to the right, so that the first transmission gear rotates, and the first transmission gear drives the cutting slide to rotate to cut the tiles, which greatly improves the efficiency of cutting tiles. Under the action of the cutting slide, the tiles are cut more evenly and in uniform size. However, tiles will produce flying fragments during the cutting process, which is easy to cause safety hazards. For this reason, we propose a cutting device for tile folding production. Utility Model Content
[0005] The utility model aims to provide a cutting device for tile folding production.
[0006] In order to solve the problems raised in the above-mentioned background technology, the utility model provides the following technical solutions: a cutting device for tile folding production, comprising a base, a limit plate is fixedly installed on the top surface of the base, two groups of limit plates are installed in front and behind, a motor is installed on the front of the limit plate on the front side, and a fixed frame is installed behind the limit plate on the rear side, the output end of the motor is connected with a roller shaft, and the roller shaft passes through the two groups of limit plates and is rotatably connected to the fixed frame through bearings, fixed blocks are installed on the sides of the two groups of limit plates away from each other, a rotating rod is rotatably installed between the two groups of fixed blocks, a conveyor belt is connected to the surface of the rotating rod and the roller shaft, a support frame is installed on the right side of the motor, a cutting assembly is installed on the top surface of the support frame, and the cutting assembly includes a cylinder, a support block and a cutting blade, the top surface of the support block is fixedly connected to the bottom surface of the push rod of the cylinder, the cutting blade is installed on the bottom surface of the support block, and protective plates are connected on both sides of the support block.
[0007] As a further solution of the utility model: the left and right sides of the support block are both provided with mounting grooves, and the top and bottom surfaces of the mounting groove are both provided with threaded holes, and the cutting blade is located above the conveyor belt.
[0008] As a further solution of the utility model: the protective plate is L-shaped, and a clamping plate is fixedly installed on one side of the protective plate close to the support block. The clamping plate and the mounting groove are adapted, and a through hole equal to the size of the threaded hole is opened on the top surface of the clamping plate.
[0009] As a further solution of the utility model: rubber anti-vibration pads are equidistantly installed on the inner wall of the protective plate, fixing screws are installed in the inner threads of the threaded holes, and the fixing screws pass through the through holes.
[0010] As a further solution of the utility model: a support frame is installed on the right side of the support frame, a slide groove is opened on the top surface of the support frame, and a cleaning component is installed in the slide groove.
[0011] As a further solution of the utility model: the cleaning assembly includes an electric push rod, a slider and a cleaning brush, the electric push rod is located on the top surface of the support frame, the slider is fixedly connected to the front end of the electric push rod, the cleaning brush is fixedly installed on the bottom surface of the slider, and the slider is slidably connected to the slide groove.
[0012] As a further solution of the utility model: a control panel is installed on the front of the support frame, and the control panel is linearly connected to the motor, the cylinder and the electric push rod. A through groove is opened on the bottom surface of the base, and a fragment collection box is placed under the through groove.
[0013] By adopting the above technical solution, compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model provides a protective plate so that the fragments generated when the cutting blade cuts the tiles will be blocked by the protective plate, avoiding the fragments from splashing and causing damage to the workers and equipment. The rubber anti-vibration pad can reduce the damage to the protective plate caused by the fragments, and at the same time avoid the noise caused by the diameter hitting the protective plate, which affects the working environment. The protective plate and the support block are connected by a card plate, which is convenient for installing and disassembling the protective plate;
[0015] 2. The utility model sets a cleaning component. Starting the electric push rod can drive the slider to slide back and forth in the slide groove, thereby driving the cleaning brush at the bottom of the slider to move back and forth. The forward and backward movement of the cleaning brush will sweep the fragments on the top surface of the cut tiles on the conveyor belt to the through groove below the conveyor belt, and then fall into the fragment collection box, so as to prevent the fragments from accumulating on the tiles and affecting the staff's collection of tiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a three-dimensional schematic diagram of the overall structure in the embodiment of the utility model;
[0017] Figure 2 It is a top view schematic diagram of the conveyor belt connection structure in the embodiment of the utility model;
[0018] Figure 3 This is a three-dimensional schematic diagram of a support block in an embodiment of the utility model;
[0019] Figure 4 This is a three-dimensional schematic diagram of a protective plate in an embodiment of the utility model;
[0020] Figure 5 It is a three-dimensional schematic diagram of the cleaning component in the embodiment of the utility model.
[0021] In the figure: 1. base; 2. limit plate; 3. motor; 4. fixed frame; 5. fixed block; 6. rotating rod; 7. conveyor belt; 8. support frame; 9. cutting assembly; 91. cylinder; 92. support block; 921. mounting slot; 922. threaded hole; 93. cutting blade; 10. protective plate; 11. clamping plate; 12. rubber shock pad; 13. fixing screw; 14. support frame; 15. slide; 16. cleaning assembly; 161. electric push rod; 162. slider; 163. cleaning brush; 17. control panel; 18. debris collection box. DETAILED DESCRIPTION
[0022] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0023] Example 1, please refer to the attached Figure 1 -Attached Figure 5The utility model provides a technical solution: a cutting device for tile folding production, comprising a base 1, a limit plate 2 is fixedly installed on the top surface of the base 1, two groups of limit plates 2 are installed in front and behind, a motor 3 is installed on the front of the front limit plate 2, and a fixed frame 4 is installed behind the rear limit plate 2, the output end of the motor 3 is connected with a roller shaft, and the roller shaft passes through the two groups of limit plates 2, and is rotatably connected with the fixed frame 4 through a bearing, and the two groups of limit plates 2 are both installed with a fixed block 5 on the side away from each other, a rotating rod 6 is rotatably installed between the two groups of fixed blocks 5, and a conveyor belt 7 is connected to the surface of the rotating rod 6 and the roller shaft, a support frame 8 is installed on the right side of the motor 3, and a cutting assembly 9 is installed on the top surface of the support frame 8, and the cutting assembly 9 includes a cylinder 91, a support block 92 and a cutting blade 93, the top surface of the support block 92 is fixedly connected to the bottom surface of the push rod of the cylinder 91, and the cutting blade 93 is installed on the bottom surface of the support block 92, and the left and right sides of the support block 92 are connected with a protective plate 10.
[0024] In this embodiment, when it is necessary to cut the tile, the motor 3 will drive the conveyor belt 7 to rotate after it is started, and the tile will be conveyed to the bottom of the cutting blade 93. The cylinder 91 will be started, and the push rod of the cylinder 91 will drive the support block 92 to move downward, thereby driving the cutting blade 93 to move downward to cut the tile. The fragments generated during cutting will be blocked by the protective plates 10 on the left and right sides of the support block 92. The protective plates 10 are made of acrylic material, which is convenient for observing the cutting situation. When the protective plate 10 needs to be replaced, the fixing screws 13 can be removed to remove the protective plate 10 from the mounting groove 921. The rubber shock-absorbing pad 12 can reduce the impact of the fragments on the protective plate.
[0025] The left and right sides of the support block 92 are provided with mounting grooves 921, and the top and bottom surfaces of the mounting grooves 921 are provided with threaded holes 922. The cutting blade 93 is located above the conveyor belt 7. The protective plate 10 is L-shaped, and a clamping plate 11 is fixedly installed on one side of the protective plate 10 close to the support block 92. The clamping plate 11 is adapted to the mounting grooves 921, and a through hole equal in size to the threaded hole 922 is provided on the top surface of the clamping plate 11. Rubber shock-absorbing pads 12 are equidistantly installed on the inner wall of the protective plate 10, and fixing screws 13 are installed in the inner threads of the threaded holes 922, and the fixing screws 13 pass through the through holes.
[0026] Specifically, by providing the protective plate 10, the fragments generated when the cutting blade 93 cuts the tiles will be blocked by the protective plate 10, avoiding the fragments from splashing and causing damage to the workers and equipment. By providing the rubber shock-absorbing pad 12, the damage to the protective plate 10 by the fragments can be reduced, and at the same time, the diameter can be avoided from hitting the protective plate 10 to generate noise and affect the working environment. The protective plate 10 and the support block 92 are connected by a clamping plate 11 to facilitate the installation and disassembly of the protective plate 10.
[0027] Example 2, please refer to the attached Figure 1 -Attached Figure 5 The utility model provides a technical solution: a cutting device for tile folding production, comprising a base 1, a limit plate 2 is fixedly installed on the top surface of the base 1, two groups of limit plates 2 are installed in front and behind, a motor 3 is installed on the front of the front limit plate 2, and a fixed frame 4 is installed behind the rear limit plate 2, the output end of the motor 3 is connected with a roller shaft, and the roller shaft passes through the two groups of limit plates 2, and is rotatably connected with the fixed frame 4 through a bearing, and the two groups of limit plates 2 are both installed with a fixed block 5 on the side away from each other, a rotating rod 6 is rotatably installed between the two groups of fixed blocks 5, and a conveyor belt 7 is connected to the surface of the rotating rod 6 and the roller shaft, a support frame 8 is installed on the right side of the motor 3, and a cutting assembly 9 is installed on the top surface of the support frame 8, and the cutting assembly 9 includes a cylinder 91, a support block 92 and a cutting blade 93, the top surface of the support block 92 is fixedly connected to the bottom surface of the push rod of the cylinder 91, and the cutting blade 93 is installed on the bottom surface of the support block 92, and the left and right sides of the support block 92 are connected with a protective plate 10.
[0028] In this embodiment, after the electric push rod 161 is started, it will drive the slider 162 to move in the slide groove 15, thereby driving the cleaning brush 163 at the bottom of the slider 162 to move. The movement of the cleaning brush 163 will sweep the fragments on the top surface of the tiles on the conveyor belt 7 off the conveyor belt, and then fall from the through groove to the fragment collection box 18 below. When the control panel 17 is linearly connected to the motor 3, the cylinder 91 and the electric push rod 161, the control panel 17 can control the switch of the motor 3, the cylinder 91 and the electric push rod 161.
[0029] A support frame 14 is installed on the right side of the support frame 8. A slide groove 15 is provided on the top surface of the support frame 14. A cleaning component 16 is installed in the slide groove 15. The cleaning component 16 includes an electric push rod 161, a slider 162 and a cleaning brush 163. The electric push rod 161 is located on the top surface of the support frame 14. The slider 162 is fixedly connected to the front end of the electric push rod 161. The cleaning brush 163 is fixedly installed on the bottom surface of the slider 162. The slider 162 is slidably connected to the slide groove 15. A control panel 17 is installed on the front side of the support frame 8. The control panel 17 is linearly connected to the motor 3, the cylinder 91 and the electric push rod 161. A through groove is provided on the bottom surface of the base 1, and a fragment collection box 18 is placed below the through groove.
[0030] Specifically, by setting up a cleaning component 16 and starting the electric push rod 161, the slider 162 can be driven to slide back and forth in the slide groove 15, thereby driving the cleaning brush 163 at the bottom of the slider 162 to move back and forth. The forward and backward movement of the cleaning brush 163 will sweep the fragments on the top surface of the cut tiles on the conveyor belt 7 to the through groove below the conveyor belt, and then fall into the fragment collection box 18, so as to prevent the fragments from accumulating on the tiles and affecting the staff's collection of tiles.
[0031] Working principle:
[0032] The first step is to place the tile on the conveyor belt 7 and start the motor 3. After the motor 3 is started, the conveyor belt 7 is driven to be transported to the right. When the tile is transported to the bottom of the cutting blade 93, the cylinder 91 is started. The push rod of the cylinder 91 drives the support block 92 to move downward, thereby driving the cutting blade 93 to move downward to cut the tile. The fragments generated during cutting will be blocked by the protective plates 10 on the left and right sides of the support block 92.
[0033] The second step, after the cutting is completed, the conveyor belt 7 will continue to convey the cut tiles to the right. When it is conveyed to the bottom of the cleaning brush 163, the electric push rod 161 is started. After the electric push rod 161 is started, it will drive the slider 162 to move in the slide groove 15, thereby driving the cleaning brush 163 at the bottom of the slider 162 to move. The movement of the cleaning brush 163 will sweep the fragments on the top surface of the tile below onto the conveyor belt, and then fall from the through groove into the fragment collection box 18 below. At this point, the entire workflow is completed.
[0034] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0035] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0036] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0037] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0038] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.
Claims
1. A cutting device for tile folding production, comprising a base (1), characterized in that: A limit plate (2) is fixedly installed on the top surface of the base (1), and two groups of limit plates (2) are installed at the front and rear. A motor (3) is installed on the front of the limit plate (2) on the front side, and a fixed frame (4) is installed behind the limit plate (2) on the rear side. The output end of the motor (3) is connected to a roller shaft, and the roller shaft passes through the two groups of limit plates (2) and is rotatably connected to the fixed frame (4) through a bearing. A fixed block (5) is installed on the side away from each other of the two groups of limit plates (2), and a rotating rod (6) is rotatably installed between the two groups of fixed blocks (5). ), the surface of the rotating rod (6) and the roller shaft is connected to a conveyor belt (7) by transmission, a support frame (8) is installed on the right side of the motor (3), a cutting assembly (9) is installed on the top surface of the support frame (8), and the cutting assembly (9) includes a cylinder (91), a support block (92) and a cutting blade (93), the top surface of the support block (92) is fixedly connected to the bottom surface of the push rod of the cylinder (91), the cutting blade (93) is installed on the bottom surface of the support block (92), and the left and right sides of the support block (92) are connected to protective plates (10).
2. A cutting device for tile folding production according to claim 1, characterized in that: The left and right sides of the support block (92) are both provided with mounting grooves (921), and the top and bottom surfaces of the mounting groove (921) are both provided with threaded holes (922), and the cutting blade (93) is located above the conveyor belt (7).
3. A cutting device for tile folding production according to claim 1, characterized in that: The protective plate (10) is L-shaped, and a clamping plate (11) is fixedly mounted on a side of the protective plate (10) close to the support block (92); the clamping plate (11) is adapted to the mounting groove (921), and a through hole having the same size as the threaded hole (922) is provided on the top surface of the clamping plate (11).
4. A cutting device for tile folding production according to claim 3, characterized in that: The inner wall of the protective plate (10) is equidistantly installed with rubber anti-vibration pads (12), and the threaded hole (922) is internally threaded with a fixing screw (13), and the fixing screw (13) passes through the through hole.
5. The cutting device for tile folding production according to claim 1, characterized in that: A support frame (14) is installed on the right side of the support frame (8), a slide groove (15) is provided on the top surface of the support frame (14), and a cleaning component (16) is installed in the slide groove (15).
6. A cutting device for tile folding production according to claim 5, characterized in that: The cleaning assembly (16) comprises an electric push rod (161), a slider (162) and a cleaning brush (163); the electric push rod (161) is located on the top surface of the support frame (14); the slider (162) is fixedly connected to the front end of the electric push rod (161); the cleaning brush (163) is fixedly installed on the bottom surface of the slider (162); and the slider (162) is slidably connected to the slide groove (15).
7. A cutting device for tile folding production according to claim 6, characterized in that: A control panel (17) is installed on the front of the support frame (8), and the control panel (17) is linearly connected to the motor (3), the cylinder (91) and the electric push rod (161). A through groove is provided on the bottom surface of the base (1), and a fragment collection box (18) is placed below the through groove.