Plastic master batch extrusion device

By using multiple inclined drive shafts and engagement mechanisms in the plastic masterbatch extrusion device to drive the screening conveyor roller to rotate, the problem of easy jamming of the plastic masterbatch is solved, effective separation and resource utilization are achieved, and processing steps are simplified.

CN222270872UActive Publication Date: 2024-12-31四川聚宝利新材料有限责任公司
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Patent Information

Application Number
CN202420915962.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-31
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the separation process of the existing plastic masterbatch extrusion device, the plastic masterbatch is prone to stuck in the mesh, causing the filter plate to be blocked and affecting the separation effect of the defective products.

Method used

A plastic masterbatch extrusion device including a base, an extruder body and a screening box is designed. Through a plurality of inclined drive shafts and engagement mechanisms, the screening conveyor roller is driven to rotate, and the stuck plastic master is employed to use gravity and friction. The particles are transported out to avoid clogging and adjust the screening groove size through the removable screening conveyor rollers suitable for plastic masterbatches of different sizes.

Benefits of technology

It effectively avoids blockage of screening mechanisms, improves the separation effect of plastic masterbatches, reduces resource waste, and simplifies processing steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plastic master batch extrusion device, and belongs to the technical field of plastic master batch extrusion processing. Comprising a base, an extruder body and a screening box, the extruder body and the screening box are installed on the two sides of the top end face of the base, a discharging hopper is installed on the side wall of the screening box, a waste box located below the discharging hopper is slidably inserted into the bottom end of the screening box, and a plurality of driving shafts corresponding to the discharging hopper are rotationally arranged at the two ends of the screening box; the multiple driving shafts are obliquely arranged, the ends, extending out of the screening box, of the multiple driving shafts are provided with meshing mechanisms, screening conveying rollers are detachably fixed to the multiple driving shafts, and a screening groove is formed between every two adjacent screening conveying rollers. The stuck plastic master batches are conveyed through power of the screening conveying rollers, and the situation that screening of the plastic master batches is affected due to blockage of the screening mechanism is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic masterbatch extrusion processing, in particular to a plastic masterbatch extrusion device. Background Art

[0002] Plastic masterbatch is a concentrate made by loading an unusual amount of plastic additives into a resin. It is usually processed with the help of an extruder. Through multiple steps such as feeding, melting, extrusion, and shearing, the raw materials are processed into granular products. After the product is extruded, it needs to be cooled to avoid adhesion between the products. However, before the product is extruded, some unstable and small-particle defective products will appear. This product will be mixed with normal products, which will not only cause a waste of resources, but also require secondary sorting, thereby increasing the processing steps.

[0003] The application number is 202321712682.X. A polymer plastic masterbatch extrusion device relates to the technical field of plastic masterbatch production, which includes: a support frame, an extruder main body is arranged on the support frame, a cooling component and a resistance component are arranged on the support frame and located at the discharge end of the extruder main body, the resistance component includes a partition box fixedly installed on the support frame, a filter plate is arranged at the lower part of the partition box, an inclined plate is fixedly connected to the right side of the partition box, a fan is arranged on the right part of the partition box, and an air outlet cavity is fixedly connected to the output end of the fan. Through the cooling component and resistance component, while providing cooling, the extruded products can also be sorted and filtered, and smaller defective products can be separated from normal products, which facilitates the secondary utilization of resources, reduces the processing steps, and is very convenient to use.

[0004] The above technical solution utilizes a filter plate with mesh to separate smaller defective products, but during the separation process, the plastic masterbatch is easily stuck in the mesh, causing blockage of the filter plate and affecting the separation effect of the defective products. Therefore, the present application provides a plastic masterbatch extrusion device to meet the needs. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a plastic masterbatch extrusion device to solve the problem that the plastic masterbatch is easily stuck in the mesh during the existing separation process, thereby causing the clogging of the filter plate and affecting the separation effect of the defective products.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a plastic masterbatch extrusion device, comprising a base and an extruder body and a screening box installed on both sides of the top surface of the base, the side wall of the screening box is installed with a discharge hopper, and the bottom end of the screening box is slidably inserted with a waste box located below the discharge hopper, wherein both ends of the screening box are rotatably provided with a plurality of drive shafts corresponding to the discharge hopper, the plurality of drive shafts are inclinedly arranged, and a meshing mechanism is installed at one end of the plurality of drive shafts extending out of the screening box, wherein screening conveying rollers are detachably fixed on the plurality of drive shafts, and a screening groove is provided between two adjacent screening conveying rollers.

[0007] Optionally, a storage box is fixedly mounted on the top of the base, and a handle is fixedly mounted on the side wall of the waste box.

[0008] Furthermore, a feed hopper is installed at the top of the extruder body, and a controller is fixedly arranged on the outer wall of the extruder body.

[0009] Furthermore, a motor is fixedly mounted on the outer wall of the screening box, and a shaft of the motor is fixedly connected to a driving shaft.

[0010] Furthermore, the meshing mechanism includes a gear fixedly sleeved on one end of the driving shaft extending out of the screening box and a toothed belt sleeved between the plurality of gears, and the toothed belt is meshedly connected with the plurality of gears respectively.

[0011] Furthermore, positioning rods are equidistantly rotatably inserted on both sides of the outer wall of the screening box, and the positioning rods abut against the outer wall of the toothed belt.

[0012] Furthermore, a connecting groove is provided at one end of the driving shaft extending into the screening box, a connecting block which is fitted and inserted in the connecting groove is fixed on the screening conveying roller, a screw hole is provided on the outer wall of the connecting block, and a bolt which is threadedly inserted in the screw hole is installed on the driving shaft.

[0013] Compared with the prior art, the utility model has at least the following beneficial effects:

[0014] In the above scheme, a plurality of drive shafts arranged downward in sequence are provided in the screening box, and a screening conveying shaft is fixedly installed on the drive shaft. During processing, the plastic masterbatch produced by the extruder falls into the screening groove between the plurality of screening conveying rollers, and the small particles of waste fall into the waste box from the gaps between the screening conveying rollers. The starting motor drives the drive shaft to rotate, and the plurality of drive shafts rotate synchronously through gears and toothed belts, and drive the screening conveying rollers to rotate during the rotation. The finished plastic masterbatch is discharged from the discharging hopper under the influence of gravity and the rotating friction of the screening conveying roller, and the stuck plastic masterbatch is transported by the power of the screening conveying roller, thereby avoiding the situation where the screening mechanism is blocked and affects the screening of the plastic masterbatch.

[0015] A connecting groove is opened on the driving shaft, and connecting blocks that fit in the connecting groove are installed at both ends of the screening conveying roller. Bolts pass through the driving shaft thread and are inserted into the screw holes on the side walls of the connecting blocks. After the bolts are unscrewed, the connecting blocks are removed from the connecting groove, thereby disassembling the screening conveying roller. By disassembling and replacing screening conveying rollers of different diameters, the size of the screening grooves between the screening conveying rollers can be adjusted, which is suitable for screening plastic masterbatches of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the present invention and, together with the description, further serve to explain the principles of the present invention and enable those skilled in the relevant art to make and use the present invention.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of a plastic masterbatch extrusion device;

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the plastic masterbatch extrusion device from another angle;

[0019] Figure 3 for Figure 1 Schematic diagram of partial enlarged structure;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the drive shaft.

[0021] [Reference Signs]

[0022] 1. Base; 2. Storage box; 3. Extruder body; 4. Feed hopper; 5. Screening box; 6. Waste box; 7. Discharge hopper; 8. Controller; 9. Motor; 10. Positioning rod; 11. Toothed belt; 12. Drive shaft; 13. Bearing; 14. Connecting groove; 15. Connecting block; 16. Screening conveyor roller; 17. Screw hole; 18. Bolt; 19. Gear.

[0023] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0024] The following is a detailed description of a plastic masterbatch extrusion device provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0025] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0026] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0027] It is to be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers.

[0028] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.

[0029] like Figure 1 and Figure 2As shown, the embodiment of the utility model provides a plastic masterbatch extrusion device, including a base 1 and an extruder body 3 and a screening box 5 installed on both sides of the top surface of the base 1, the side wall of the screening box 5 is installed with a discharge hopper 7, and the bottom end of the screening box 5 is slidably plugged with a waste box 6 located below the discharge hopper 7, wherein both ends of the screening box 5 are rotatably provided with a plurality of drive shafts 12 corresponding to the discharge hopper 7, the plurality of drive shafts 12 are inclinedly arranged, and a meshing mechanism is installed at one end of the plurality of drive shafts 12 extending out of the screening box 5, wherein the plurality of drive shafts 12 are detachable A screening conveying roller 16 is fixed, and a bearing 13 is installed on the driving shaft 12. The bearing 13 is rotatably connected to the screening box 5. A screening groove is arranged between two adjacent screening conveying rollers 16. Small particles of waste fall into the waste box 6 from the gap between the screening conveying rollers 16. The starting motor 9 drives the driving shaft 12 to rotate. Multiple driving shafts 12 rotate synchronously through the gear 19 and the toothed belt 11, and drive the screening conveying roller 16 to rotate during the rotation. The finished plastic masterbatch is discharged from the discharging hopper 7 under the influence of gravity and the rotating friction of the screening conveying roller 16.

[0030] A storage box 2 is fixedly installed on the top of the base 1, a handle is fixedly installed on the side wall of the waste box 6, a feed hopper 4 is installed on the top of the extruder body 3, and a controller 8 is fixedly installed on the outer wall of the extruder body 3, a motor 9 is fixedly installed on the outer wall of the screening box 5, and the shaft of the motor 9 is fixedly connected to the drive shaft 12. The meshing mechanism includes a gear 19 fixedly sleeved at one end of the drive shaft 12 extending out of the screening box 5 and a toothed belt 11 sleeved between multiple gears 19, and the toothed belt 11 is meshed with multiple gears 19 respectively. Positioning rods 10 are equidistantly rotatably inserted on both sides of the outer wall of the screening box 5, and the positioning rods 10 abut against the outer wall of the toothed belt 11. The positioning rods 10 squeeze the toothed belt 11, thereby increasing the meshing area between the toothed belt 11 and the outer wall of the gear 19 located in the middle position, thereby reducing the looseness between the toothed belt 11 and the gear 19.

[0031] like Figure 3 and Figure 4 As shown, a connecting groove 14 is provided at one end of the driving shaft 12 extending into the screening box 5, a connecting block 15 which is fitted and inserted into the connecting groove 14 is fixed on the screening conveying roller 16, a screw hole 17 is provided on the outer wall of the connecting block 15, a bolt 18 which is threadedly inserted into the screw hole 17 is installed on the driving shaft 12, the bolt 18 passes through the driving shaft 12 and is threadedly inserted into the screw hole 17 on the side wall of the connecting block 15, after the bolt 18 is unscrewed, the connecting block 15 is removed from the connecting groove 14, thereby disassembling the screening conveying roller 16, and by disassembling and replacing the screening conveying roller 16 with different diameters, the size of the screening groove between the screening conveying rollers 16 can be adjusted.

[0032] The working principle provided by the utility model is that during processing, the plastic masterbatch produced by the extruder falls into the screening groove between multiple screening and conveying rollers 16, and the small particles of waste fall into the waste box 6 from the gap between the screening and conveying rollers 16. The starting motor 9 drives the driving shaft 12 to rotate, and the multiple driving shafts 12 rotate synchronously through the gear 19 and the toothed belt 11, and drive the screening and conveying rollers 16 to rotate during the rotation. The finished plastic masterbatch is discharged from the discharging hopper 7 under the influence of gravity and the rotating friction of the screening and conveying rollers 16, and the stuck plastic masterbatch is conveyed by the power of the screening and conveying rollers 16, so as to avoid the situation that the screening mechanism is blocked and affects the screening of the plastic masterbatch. The bolt 18 passes through the driving shaft 12 and is threadedly inserted into the screw hole 17 on the side wall of the connecting block 15. After the bolt 18 is unscrewed, the connecting block 15 is removed from the connecting groove 14, so that the screening and conveying rollers 16 are disassembled, and the screening and conveying rollers 16 of different diameters are disassembled and replaced, so as to adjust the size of the screening groove between the screening and conveying rollers 16, which is suitable for the screening of plastic masterbatch of different sizes.

[0033] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A plastic masterbatch extrusion device, characterized in that: The invention comprises a base (1), an extruder body (3) and a screening box (5) mounted on both sides of the top surface of the base (1), wherein a discharge hopper (7) is mounted on the side wall of the screening box (5), and a waste box (6) located below the discharge hopper (7) is slidably inserted at the bottom end of the screening box (5), wherein a plurality of drive shafts (12) corresponding to the discharge hopper (7) are rotatably arranged at both ends of the screening box (5), the plurality of drive shafts (12) are arranged obliquely, and a meshing mechanism is mounted on one end of the plurality of drive shafts (12) extending out of the screening box (5), wherein screening conveying rollers (16) are detachably fixed on the plurality of drive shafts (12), and a screening slot is arranged between two adjacent screening conveying rollers (16).

2. The plastic masterbatch extrusion device according to claim 1, characterized in that: A storage box (2) is fixedly mounted on the top of the base (1), and a handle is fixedly mounted on the side wall of the waste box (6).

3. The plastic masterbatch extrusion device according to claim 2, characterized in that: A feed hopper (4) is installed at the top of the extruder body (3), and a controller (8) is fixedly arranged on the outer wall of the extruder body (3).

4. The plastic masterbatch extrusion device according to claim 1, characterized in that: A motor (9) is fixedly mounted on the outer wall of the screening box (5), and a shaft of the motor (9) is fixedly connected to a drive shaft (12).

5. The plastic masterbatch extrusion device according to claim 4, characterized in that: The meshing mechanism comprises a gear (19) fixedly sleeved on one end of a drive shaft (12) extending out of a screening box (5), and a toothed belt (11) sleeved between a plurality of gears (19), wherein the toothed belt (11) is respectively meshed and connected with the plurality of gears (19).

6. The plastic masterbatch extrusion device according to claim 5, characterized in that: Positioning rods (10) are rotatably inserted at equal distances on both sides of the outer wall of the screening box (5), and the positioning rods (10) abut against the outer wall of the toothed belt (11).

7. The plastic masterbatch extrusion device according to claim 1, characterized in that: A connecting groove (14) is formed at one end of the drive shaft (12) extending into the screening box (5); a connecting block (15) which is fitted and inserted into the connecting groove (14) is fixed to the screening conveying roller (16); a screw hole (17) is formed on the outer wall of the connecting block (15); and a bolt (18) which is threadedly inserted into the screw hole (17) is installed on the drive shaft (12).