Rotating disc type drill bit machining transfer device
By designing a rotary drill bit processing and transfer device, the problems of complex structure and high maintenance cost of drill bit fully automated assembly line are solved, compact structure and efficient transportation are achieved, production efficiency is improved, and collection is ensured through the lifting and unloading. reliability.
Patent Information
- Application Number
- CN202420079964.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The existing drill bit fully automated assembly line has a complex structure, large area and high maintenance costs. The use of robots during the transmission process leads to high cost and low efficiency.
A rotary drill bit processing and transfer device is designed, including a frame, a rotary wheel, a feeding trough, a loading conveyor belt and a lifting and discharge mechanism. The circulating transportation and collection of drill bits is realized through the turntable and drive components, simplifying the structure and reducing the occupation. To improve efficiency.
The compact structure of the drill bit, low maintenance costs and efficient transport is achieved, which saves forwarding time, improves production efficiency, and ensures collection reliability through bolting.
Smart Images

Figure CN222273230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a rotary disc type drill bit processing transfer device. Background Art
[0002] Drill bits are a common metal product that is indispensable in both furniture manufacturing and industrial production. Drill bits are consumables with large usage and demand, so large-scale production is required to meet market demand. For manufacturing companies, it is necessary to improve production efficiency and reduce production costs at the same time.
[0003] The current fully automated assembly line for drill bits is not only complex in structure and occupies a large area, but the drill bits are mostly transferred between workstations using robots, which is expensive and has high subsequent maintenance costs. Summary of the invention
[0004] In order to overcome the above-mentioned defects, the utility model provides a turntable drill bit processing transfer device which has a simple and compact structure, a small footprint and a low maintenance cost.
[0005] The utility model adopts the following technical solution to solve the technical problem: a turntable drill bit processing transfer device is provided, comprising a frame, a turntable and a first driving assembly driving the turntable to rotate are arranged on the frame, at least four material placing troughs are arranged in a circular array on the turntable, when the turntable drives the material placing troughs to rotate, each of the material placing troughs circulates and transports the drill bits in sequence among the loading station, the processing station, the inspection station and the unloading station; a loading mechanism for continuously providing the loading station with drill bits is arranged on the side of the loading station; a lifting and unloading mechanism for lifting the drill bits located at the unloading station and collecting them into the transfer hopper is arranged on the unloading station.
[0006] As a further improvement of the utility model, the feeding mechanism includes a feeding conveyor belt arranged radially along the turntable, and a second driving component for driving the feeding conveyor belt to rotate; when the feeding conveyor belt rotates synchronously with the turntable, the drill bits on the feeding conveyor belt can be transferred one by one to the material loading trough located on the feeding station.
[0007] As a further improvement of the utility model, the feeding conveyor belt is inclined at a certain angle to the horizontal plane, and a conveying trough is provided on the upper end surface close to the feeding conveyor belt, and the width of the conveying trough is slightly larger than the diameter of the drill handle.
[0008] As a further improvement of the present invention, the angle between the loading conveyor belt and the horizontal plane is 30-45°.
[0009] As a further improvement of the utility model, the jacking and unloading mechanism also includes a jacking and loading assembly, a jacking and loading channel and a swinging self-resetting assembly. The jacking and loading assembly is arranged below the frame, and is used to lift the drill bit in the material loading trough located on the unloading station upward into the transfer hopper; the jacking and loading channel is arranged between the turntable and the transfer hopper, and the lower end is connected to the material loading trough located at the unloading station, and the upper end is connected to the feed port of the transfer hopper; the swinging self-resetting assembly is arranged in the jacking and loading channel, and is used to prevent the drill bit placed in the transfer hopper from falling.
[0010] As a further improvement of the utility model, the jacking and loading assembly includes a jacking cylinder vertically arranged below the turntable, and a U-shaped push plate connected to the end of the piston rod of the jacking cylinder, and a jacking channel matching the U-shaped push plate is provided at the bottom of the material trough.
[0011] As a further improvement of the utility model, a plurality of spaced-apart limit grooves are arranged on one side wall of the jacking and feeding channel, the swinging self-resetting assembly comprises a swinging arm, a hinge shaft, a reset spring and a spring support block, the swinging arm is rotatably connected to the limit groove via a hinge shaft, the side wall on which the swinging arm is placed in the jacking and feeding channel is an inclined surface inclined from bottom to top and outward, and a spring positioning block is arranged on the upper part of the other side wall; the spring support block is arranged directly below the spring positioning block, and the reset spring is arranged between the spring support block and the spring positioning block.
[0012] As a further improvement of the utility model, the lower part of the transfer hopper is provided with the feed port matched with the drill bit, and an avoidance slot connected with the feed port for avoiding the swing arm.
[0013] The beneficial effects of the utility model are:
[0014] 1. The drill bit is rotated and transported through a turntable structure. Different processing equipment is set on the transport path to process the drill bit. The structure is compact, which saves transport time and improves transport efficiency.
[0015] 2. Through jacking-type unloading, the drill bit is lifted to the transfer silo for collection and used for subsequent equipment processing. It has a simple structure and high working reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the exploded structure of the feeding mechanism of the utility model;
[0018] Figure 3It is a schematic diagram of the exploded structure of the turntable and the first driving assembly of the utility model;
[0019] Figure 4 For this utility model Figure 3 A local enlarged schematic diagram of f;
[0020] Figure 5 This is a schematic diagram of the exploded structure of the jacking and loading assembly of the utility model;
[0021] Figure 6 It is a structural schematic diagram of the swing arm of the utility model.
[0022] Combined with the accompanying drawings, the following description is given:
[0023] 1. Frame; 11. Feeding chute; 2. Turntable; 3. First drive assembly; 21. Material placement chute; 211. Lifting channel; A. Loading station; B. Processing station; C. Inspection station; D. Unloading station; 4. Loading mechanism; 41. Loading conveyor belt; 411. Conveying chute; 42. Second drive assembly; 5. Lifting unloading mechanism; 51. Transfer hopper; 511. Feeding port; 512. Avoidance slot; 52. Lifting feeding assembly; 521. Lifting cylinder; 522. U-shaped pushing plate; 53. Lifting feeding channel; 531. Limiting slot; 54. Swinging self-resetting assembly; 541. Swinging arm; 5411. Inclined surface; 5412. Spring positioning block; 542. Articulated shaft; 543. Reset spring; 544. Spring support block. DETAILED DESCRIPTION
[0024] A preferred embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings.
[0025] See also Figures 1 to 6 The present application provides a turntable drill bit processing transfer device, which is used for processing, testing and boxing transfer of drill bits. It includes a frame 1, on which a turntable 2 and a first driving assembly 3 for driving the turntable 2 to rotate are provided. The turntable 2 is provided with at least four material placement troughs 21 in a circular array. When the turntable 2 drives the material placement troughs 21 to rotate, each material placement trough 21 circulates and transports drill bits in sequence between the loading station A, the processing station B, the testing station C and the unloading station D; a loading mechanism 4 for continuously providing drill bits to the loading station A is provided on the side of the loading station A; and a lifting and unloading mechanism 5 for lifting the drill bits located at the unloading station D and collecting them into the transfer hopper 51 is provided on the unloading station D.
[0026] Specifically, the first drive assembly 3 uses a divider, which can maintain sufficient torque when rotating at a low speed to ensure that the turntable 2 does not swing and rotates smoothly. The turntable 2 is connected to the main shaft of the divider, and the turntable 2 drives the material trough 21 thereon to rotate synchronously. The material trough 21 on the turntable 2 can be set according to the number of production stations. The present embodiment has four material troughs 21 arranged along the radial direction of the turntable 2 and evenly spaced, and the width of the material trough 21 is consistent with the diameter of the drill shank. The other four material troughs 21 are respectively arranged corresponding to the loading station A, the processing station B, the inspection station C and the unloading station D. The rotation of the turntable 2 drives the material trough 21 to circulate in the above four stations, and when it rotates to the unloading station D, it is collected in the transfer hopper 51. That is, the divider uses a 90° divider, and when the drill bit is transported to the feeding station A through the feeding mechanism 4, one of the four feeding slots 21 docks with the feeding slot 11, and the feeding mechanism 4 transports the drill bit from the feeding slot 11 into the feeding slot 21. The processing station B and the inspection station C can be integrated by selecting corresponding equipment according to production needs, which will not be described in detail in this article.
[0027] Furthermore, the feeding mechanism 4 includes a feeding conveyor belt 41 arranged radially along the turntable 2, and a second driving assembly 42 driving the feeding conveyor belt 41 to rotate; when the feeding conveyor belt 41 rotates synchronously with the turntable 2, the drill bits on the feeding conveyor belt 41 can be transferred one by one to the material placement trough 21 located on the feeding station A. The feeding conveyor belt 41 is inclined at a certain angle to the horizontal plane, and a conveying trough 411 is provided on the upper end surface close to the feeding conveyor belt 41, and the width of the conveying trough 411 is slightly larger than the diameter of the drill bit shank. The angle between the feeding conveyor belt 41 and the horizontal plane is 30-45°.
[0028] Specifically, the angle between the feeding conveyor belt 41 and the horizontal plane is 30°. The feeding conveyor belt 41 is tilted so that the center of gravity of the drill bit is at an angle of 30° to the vertical direction. At the same time, the limit of the conveying trough 411 is used to ensure that the drill bit does not roll during the conveying process; the second drive component 42 uses a DD motor to ensure the stability of the conveying process. Each feeding trough 21 is docked with the feeding trough 11 at the feeding station A, so the feeding frequency of the feeding conveyor belt 41 is the same as the rotation frequency of the turntable 2, that is, after the turntable 2 drives the feeding trough 21 to rotate from the feeding station A to the processing station B, the feeding conveyor belt 41 conveys a drill bit to the feeding trough 21.
[0029] Furthermore, the lifting and unloading mechanism 5 also includes a lifting and loading assembly 52, a lifting and loading channel 53 and a swing self-resetting assembly 54. The lifting and loading assembly 52 is arranged below the frame 1, and is used to lift the drill bit in the material trough 21 located on the unloading station D upward to the transfer hopper 51; the lifting and loading channel 53 is arranged between the turntable 2 and the transfer hopper 51, and the lower end is connected to the material trough 21 located at the unloading station, and the upper end is connected to the feed port 511 of the transfer hopper 51; the swing self-resetting assembly 54 is arranged in the lifting and loading channel 53, and is used to prevent the drill bit placed in the transfer hopper 51 from falling. The lifting and loading assembly 52 includes a lifting cylinder 521 vertically arranged below the turntable 2, and a U-shaped push plate 522 connected to the end of the piston rod of the lifting cylinder 521, and a lifting channel 211 matching the U-shaped push plate 522 is opened at the bottom of the material trough 21.
[0030] Specifically, each material trough 21 has a lifting channel 211 at the bottom thereof that matches the U-shaped push plate 522. Therefore, the material trough 21 not only supports the drill bit placed therein, but also provides a channel for the end of the U-shaped push plate 522 to vertically pass through the material trough 21 and lift the drill bit in the material trough 21 upward. Among them, the U-shaped push plate 522, the material trough 21 located at the unloading station D, the lifting material channel 53, and the feed 511 of the transfer hopper 51 are all on the same vertical plane, and the material trough 21, the lifting material channel 53, and the feed 511 are consistent with the shank diameter and overall length of the drill bit.
[0031] Furthermore, a plurality of spaced limiting grooves 531 are provided on one side wall of the lifting and feeding channel 53, and the swing self-resetting assembly 54 comprises a swing arm 541, a hinge shaft 542, a reset spring 543 and a spring support block 544. The swing arm 541 is rotatably connected to the limiting groove 531 through the hinge shaft 542. The swing arm 541 is placed in the lifting and feeding channel 53. The side wall is a slope 5411 that tilts upward and outward from bottom to top, and a spring positioning block 5412 is provided on the upper part of the other side wall; the spring support block 544 is provided directly below the spring positioning block 5412, and the reset spring 543 is provided between the spring support block 544 and the spring positioning block 5412. The lower part of the transfer hopper 51 is provided with a feed port 511 that matches the drill bit, and an avoidance slot 512 for avoiding the swing arm 541.
[0032] Specifically, the movement process of the drill bit on the loading trough 21 located at the unloading station D is as follows: the lifting cylinder 521 drives the U-shaped pushing plate 522 to lift the drill bit upward through the lifting and feeding channel 53, and enter the transfer hopper 51 from the feeding port 511 of the transfer hopper 51. When the drill bit passes through the lifting and feeding channel 53, the swing arm 541 tilts toward the side of the reset spring 543 under the action of the upward lifting force, and the feeding port 511 of the transfer hopper 51 is opened, and the reset spring 543 is compressed by the force; when the drill bit enters the transfer hopper 51, the U-shaped pushing plate 522 falls back downward. At this time, the swing arm 541 is reset under the action of the elastic force of the reset spring 543, so that its top stops on the feeding port 511 of the transfer hopper 51, thereby preventing the drill bit in the transfer hopper 51 from falling.
[0033] To summarize, the turntable drill bit processing transfer device provided in the present application uses a turntable structure to transfer the drill bit in a rotating manner, and different processing equipment is arranged on the transfer path to process the drill bit. The structure is compact, and the transfer time is saved and the transfer efficiency is improved. The drill bit is lifted to the transfer silo for collection through jacking-type unloading for subsequent equipment processing. The structure is simple and the working reliability is high.
[0034] In the above description, many specific details are described to facilitate a full understanding of the present invention. However, the above description is only a preferred embodiment of the present invention. The present invention can be implemented in many other ways different from those described herein, so the present invention is not limited by the specific implementation disclosed above. At the same time, any person familiar with the technical field can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.
Claims
1. A turntable drill bit processing transfer device, characterized in that: The invention comprises a frame (1), wherein a rotating disk (2) and a first driving assembly (3) for driving the rotating disk (2) to rotate are provided on the frame (1), at least four material placing troughs (21) are provided in a circular array on the rotating disk (2), and when the rotating disk (2) drives the material placing troughs (21) to rotate, each material placing trough (21) sequentially circulates and transports drill bits between a loading station (A), a processing station (B), a testing station (C) and a unloading station (D); a loading mechanism (4) for continuously supplying drill bits to the loading station (A) is provided on the side of the loading station (A); and a lifting and unloading mechanism (5) for lifting the drill bits located at the unloading station (D) and collecting them in a transfer hopper (51) is provided on the unloading station (D).
2. The rotary drill bit processing transfer device according to claim 1, characterized in that: The feeding mechanism (4) comprises a feeding conveyor belt (41) radially arranged along the turntable (2), and a second driving assembly (42) for driving the feeding conveyor belt (41) to rotate; when the feeding conveyor belt (41) rotates synchronously with the turntable (2), the drill bits on the feeding conveyor belt (41) can be transferred one by one to a material placement trough (21) located on the feeding station (A).
3. The rotary drill bit processing transfer device according to claim 2 is characterized in that: The feeding conveyor belt (41) is arranged to be inclined at a certain angle to the horizontal plane, and a feeding trough (411) is provided on the upper end surface close to the feeding conveyor belt (41), and the width of the feeding trough (411) is greater than the diameter of the drill shank.
4. The rotary drill bit processing transfer device according to claim 3 is characterized in that: The angle between the loading conveyor belt (41) and the horizontal plane is 30-45°.
5. The rotary drill bit processing transfer device according to claim 1, characterized in that: The lifting and unloading mechanism (5) further comprises a lifting and loading assembly (52), a lifting and loading channel (53) and a swinging self-resetting assembly (54). The lifting and loading assembly (52) is arranged below the frame (1) and is used to lift the drill bit in the material placement trough (21) located on the unloading station (D) upwards into the transfer hopper (51); the lifting and loading channel (53) is arranged between the turntable (2) and the transfer hopper (51), with its lower end docking with the material placement trough (21) located at the unloading station and its upper end docking with the feed port (511) of the transfer hopper (51); the swinging self-resetting assembly (54) is arranged in the lifting and loading channel (53) and is used to prevent the drill bit placed in the transfer hopper (51) from falling off.
6. The rotary drill bit processing transfer device according to claim 5, characterized in that: The lifting and loading assembly (52) comprises a lifting cylinder (521) vertically arranged below the turntable (2), and a U-shaped pushing plate (522) connected to the end of the piston rod of the lifting cylinder (521), and a lifting channel (211) matching the U-shaped pushing plate (522) is provided at the bottom of the material trough (21).
7. The rotary drill bit processing transfer device according to claim 6, characterized in that: A plurality of spaced-apart limiting grooves (531) are provided on a side wall of the lifting and feeding channel (53); the swing self-resetting component (54) comprises a swing arm (541), a hinge shaft (542), a reset spring (543) and a spring support block (544); the swing arm (541) is rotatably connected to the limiting groove (531) via the hinge shaft (542); a side wall of the swing arm (541) disposed in the lifting and feeding channel (53) is an inclined surface (5411) inclined from bottom to top and outward, and a spring positioning block (5412) is provided on the upper part of the other side wall; the spring support block (544) is disposed directly below the spring positioning block (5412); and the reset spring (543) is disposed between the spring support block (544) and the spring positioning block (5412).
8. The rotary drill bit processing transfer device according to claim 7, characterized in that: The lower part of the transfer hopper (51) is provided with the feed port (511) matched with the drill bit, and an avoidance slot (512) communicated with the feed port (511) for avoiding the swing arm (541).