Intelligent mold painting device for rectangular enameled wire

Through the design of the rectangular enameled wire intelligent mold paint device, the problem of uneven paint liquid caused by shaking during the painting process is solved, the uniformity of the paint film thickness and the effective utilization of the paint liquid are achieved, and the enameled wire conductor is improved. Paint effect.

CN222281678UActive Publication Date: 2024-12-31WUXI SIMA-MEIDA ELECTRO TECH CO LTD
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Patent Information

Application Number
CN202420665028.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-31
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the painting process of enameled conductors, the spacing between the paint liquid and the mold changes due to the shaking of enameled conductors, resulting in uneven painting, affecting the uniformity of the paint film thickness.

Method used

A rectangular enameled wire intelligent mold painting device is designed, including a rack, mounting frame, paint assembly, adjustment assembly and paint liquid flow guide assembly. The paint film thickness is adjusted by adjusting the assembly, and the paint liquid flow guide assembly is used to collect and guide Spread the paint liquid to ensure that the paint liquid is evenly coated.

Benefits of technology

By adjusting the design of the component, the thickness of the paint film can be adjusted as needed to ensure the uniformity of the paint film, and the paint leakage phenomenon can be reduced through the paint liquid guide assembly, improving the paint effect of the enameled wire conductor.

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Abstract

The utility model relates to the technical field of painting devices, and discloses a rectangular enameled wire intelligent mold painting device which comprises a rack. The mounting frame is arranged on the rack; the painting assembly comprises a painting shell mounted on the mounting frame and a painting part mounted on the painting shell; the adjusting assembly comprises a painting mold frame arranged above the painting shell, a painting mold arranged on the painting mold frame and a thrust bearing arranged at the top of the painting mold, the painting mold frame is provided with a through hole allowing a painting line to penetrate through, the painting mold is located at the position of the through hole, and the painting mold frame positions the painting mold; a painting groove is formed in the lower portion of the painting shell, the paint liquid guide assembly comprises an upper baffle and a lower baffle, the upper baffle and the lower baffle are arranged at the positions, close to the painting groove, of the painting shell, and a gap is reserved between the upper baffle and the lower baffle. The device has the effect of improving the painting effect of the enameled wire conductor.
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Description

Technical Field

[0001] The present application relates to the technical field of painting devices, and in particular to a painting device for a rectangular enameled wire intelligent mold. Background Art

[0002] Enameled wire is a main type of winding wire, consisting of a conductor and an insulating layer. The bare wire is annealed and softened, then painted and baked multiple times. Rectangular enameled wire is an enameled wire with a rectangular cross section.

[0003] At present, when painting the enameled wire conductor, the enameled wire conductor is generally painted by a felt method and a mold method. When painting the enameled wire conductor by a mold method, the enameled wire conductor is generally passed through a painting mold, and the paint liquid is kept at a certain thickness by relying on the gap between the enameled wire conductor and the core hole of the painting mold.

[0004] However, during the movement of the enameled wire conductor, the enameled wire conductor sometimes shakes. At this time, the distance between the enameled wire conductor and the core hole of the painting mold is prone to change, thereby easily causing the defect of uneven painting of the enameled wire conductor. Utility Model Content

[0005] In order to improve the painting effect of the enameled wire conductor, the present application provides a rectangular enameled wire intelligent mold painting device.

[0006] The rectangular enameled wire intelligent mold painting device provided in this application adopts the following technical solutions:

[0007] Rectangular enameled wire intelligent die painting device, including;

[0008] frame;

[0009] A mounting frame, the mounting frame is mounted on the frame;

[0010] A painting assembly, the painting assembly comprising a painting shell mounted on the mounting frame and a painting portion mounted on the painting shell;

[0011] An adjustment component, the adjustment component includes a painting mold frame installed above the painting shell, a painting mold installed on the painting mold frame, and a thrust bearing installed on the top of the painting mold, the painting mold frame is provided with a through hole for the painting line to pass through, the painting mold is located at the through hole, and the painting mold frame positions the painting mold;

[0012] A paint liquid guide assembly, wherein a paint groove is provided below the paint shell, and the paint liquid guide assembly comprises an upper baffle and a lower baffle installed on the paint shell near the paint groove, with a gap between the upper baffle and the lower baffle;

[0013] The enameled wire conductor enters the paint shell from the gap between the upper baffle and the lower baffle, and leaves the paint shell from the paint mold at the through hole of the paint mold frame. The painting part paints the enameled wire conductor, and adjusts and controls the paint mold thickness of the enameled wire conductor through the paint mold.

[0014] Optionally, the mounting frame includes a fixing seat mounted on the frame and a painting bracket mounted on the fixing seat, and the painting shell is mounted on the painting bracket.

[0015] Optionally, the painting unit includes a paint supply hopper rotatably mounted on the painting housing and a power unit for driving the paint supply hopper to rotate.

[0016] Optionally, the power unit includes an adjustment handle rotatably inserted into the paint shell and an adjustment block mounted on the adjustment handle, the adjustment handle is spirally inserted into the adjustment block, and the paint supply hopper and the adjustment block are slidably hingedly matched.

[0017] Optionally, the paint liquid guide assembly further includes an inner baffle plate and an outer baffle plate installed on the paint shell near the paint tank, and the inner baffle plate and the outer baffle plate cooperate with each other to clamp the upper baffle plate and the lower baffle plate.

[0018] Optionally, a paint return port is provided at the lowermost end of the paint shell.

[0019] Optionally, a paint tank baffle is also installed on the paint shell near the paint tank.

[0020] Optionally, the paint supply hopper includes a paint pouring hopper installed inside the paint shell and a rotating handle with one end installed on the paint pouring hopper, the rotating handle is hinged to the paint shell, and the other end of the paint pouring hopper is slidably hinged to the adjustment block.

[0021] In summary, the present application includes at least one of the following beneficial technical effects:

[0022] 1. When the enameled wire conductor needs to be painted, the enameled wire conductor enters the paint shell from the gap between the upper baffle and the lower baffle, and enters the paint mold from the through hole in the paint mold frame. When the enameled wire is inside the paint shell, the distance between the paint supply hopper and the enameled wire is adjusted according to the paint film thickness required by the enameled wire, so as to adjust the amount of paint poured on the enameled wire conductor. When the enameled wire is in the paint mold, the paint mold further controls the paint film thickness on the enameled wire, so as to improve the uniformity of the paint film thickness, thereby improving the painting effect of the enameled wire conductor.

[0023] 2. During the movement of the enameled wire conductor, the enameled wire conductor drives the painting die and the thrust bearing to rise together. At this time, the painting die positions the painting die. The static pressure between the paint liquid on the enameled wire conductor and the painting die makes the enameled wire conductor in the center of the painting die, further improving the thickness uniformity of the enameled wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0025] Description of reference numerals:

[0026] 1. Fixed seat; 2. Paint bracket; 3. Paint shell; 4. Paint supply hopper; 5. Adjustment handle; 6. Paint mold frame; 7. Thrust bearing; 8. Paint mold; 9. Upper baffle; 10. Inner baffle; 11. Lower baffle; 12. Outer baffle; 13. Paint slot baffle; 14. Enameled wire conductor. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1 This application is described in further detail.

[0028] The embodiment of the present application discloses a rectangular enameled wire intelligent mold painting device.

[0029] The rectangular enameled wire intelligent mold painting device includes a frame, a mounting frame, a painting assembly, an adjustment assembly and a paint liquid diversion assembly. The mounting frame is fixedly mounted on the frame, the painting assembly is mounted on the mounting frame, the enameled wire conductor 14 moves on the painting assembly from bottom to top, and the painting assembly is used to paint the enameled wire conductor 14. The adjustment assembly is mounted above the painting assembly, and the adjustment assembly is used to adjust the thickness of the paint film on the enameled wire conductor 14. The paint liquid diversion assembly is mounted below the painting assembly, and the paint liquid diversion assembly is used to divert and collect dripping paint liquid.

[0030] When painting the enameled wire conductor 14, the enameled wire conductor 14 is installed from bottom to top and passes through the painting assembly and the adjustment assembly. When the enameled wire conductor 14 is inside the painting assembly, the paint liquid is poured onto the enameled wire conductor 14 according to the paint film thickness required by the enameled wire conductor 14. When the enameled wire conductor 14 moves into the adjustment assembly, the adjustment assembly further regulates the paint film thickness on the enameled wire conductor 14. When pouring the paint liquid onto the enameled wire conductor 14, the dripping paint liquid is collected by the paint liquid guide assembly.

[0031] The mounting frame comprises a fixing seat 1 and a painting bracket 2. The fixing seat 1 is fixedly mounted on the frame by a bolt and nut assembly, and the painting bracket 2 is fixedly connected to the fixing seat 1 by a bolt and nut assembly.

[0032] The painting assembly includes a painting shell 3 and a painting part. The painting shell 3 is fixedly mounted on the painting bracket 2, and the painting part is installed on the painting shell 3. The painting part includes a paint supply hopper 4 and a power unit. The paint supply hopper 4 includes a paint pouring hopper and a rotating handle. The paint pouring hopper is located inside the painting shell 3 near the enameled wire conductor 14, one end of the rotating handle is fixedly connected to the paint pouring hopper, and the side wall at the middle position of the rotating handle is rotatably connected to the painting shell 3.

[0033] The power unit includes an adjustment handle 5 and an adjustment block. The adjustment handle 5 is rotated to penetrate the paint housing 3, and the adjustment block is located in the middle of the adjustment handle 5. The adjustment handle 5 is spirally penetrated by the adjustment block. In order to further improve the rotation stability of the adjustment handle 5, the end of the adjustment handle 5 is rotationally connected to the paint bracket 2. During the operation of the adjustment handle 5, the adjustment handle 5 is limited by the cooperation of the paint housing 3 and the paint bracket 2, thereby improving the working stability of the adjustment handle 5. The end of the rotating handle away from the paint bucket is slidably hinged to the adjustment block.

[0034] When it is necessary to adjust the amount of paint poured on the enameled wire conductor 14, rotate the adjusting handle 5. At this time, since the adjusting handle 5 and the rotating handle limit the adjusting block, the adjusting block moves in the length direction of the adjusting handle 5. During the movement of the adjusting block, the adjusting block drives the rotating handle to rotate, thereby adjusting the distance between the paint pouring hopper and the paint coating line, thereby facilitating the adjustment of the paint supply amount of the paint coating line.

[0035] The adjustment assembly includes a painting mold frame 6, a painting mold 8 and a thrust bearing 7. The painting mold frame 6 is fixedly mounted on the painting shell 3, a through hole is provided at the bottom of the painting mold frame 6, and the through hole of the painting mold frame 6 is connected to the inside of the painting shell 3. The painting mold 8 is located at the through hole of the painting mold frame 6, and the painting mold 8 and the painting mold frame 6 are slidably matched, and the thrust bearing 7 is fixedly mounted on the top of the painting mold 8.

[0036] When the painted wire conductor 14 passes through the through hole of the paint mold frame 6 and the paint mold 8, the painted wire conductor 14 brings the paint liquid into the paint mold 8, and the enameled wire conductor 14 drives the paint mold 8 and the reasoning axis to move upward. The paint mold frame 6 automatically adjusts the center position of the paint mold 8 through the static pressure of the paint liquid on the paint mold 8 and the enameled wire conductor 14, so that the enameled wire conductor 14 is located in the center position of the paint mold 8, thereby improving the uniformity of the paint film thickness.

[0037] A paint tank is provided below the paint shell 3, and a paint return port is provided at the bottom of the paint shell 3. The paint liquid guide assembly is located near the paint tank of the paint shell 3, and the paint liquid guide assembly includes an upper baffle 9, a lower baffle 11, an inner baffle 10 and an outer baffle 12. The inner baffle 10 and the outer baffle 12 are fixedly installed at the paint shell 3 near the paint tank, and the inner baffle 10 and the outer baffle 12 clamp and fix the upper baffle 9 and the lower baffle 11. The upper baffle 9 is located above the lower baffle 11, and a gap is left between the upper baffle 9 and the lower baffle 11 for the paint wire conductor 14 to pass through. A paint tank baffle 13 is also fixedly installed at the paint tank.

[0038] When the paint is poured onto the paint-coated conductor 14, the upper baffle 9 and the lower baffle 11 guide the dripping paint liquid and guide the paint liquid to the paint return port, thereby reducing the possibility of paint leakage.

[0039] The implementation principle of the rectangular enameled wire intelligent mold painting device of the embodiment of the present application is as follows: when painting the paint-coated wire conductor 14, the paint-coated wire conductor 14 enters the interior of the paint shell 3 from between the upper baffle plate 9 and the lower baffle plate 11, and enters the paint mold 8 from the paint mold frame 6. When the paint-coated wire moves inside the paint shell 3, the distance between the paint supply and the enameled wire conductor 14 is controlled by rotating the adjustment handle 5, so as to control the paint supply amount of the enameled wire conductor 14, so that the enameled wire conductor 14 can bring the insulating paint into the paint mold 8 from bottom to top. When the enameled wire conductor 14 enters the paint mold 8, the static pressure between the paint liquid on the enameled wire conductor 14 and the paint mold 8 causes the paint mold 8 to automatically adjust the center position, so as to facilitate ensuring the uniform thickness of the paint film. The upper baffle plate 9 and the lower baffle plate 11 guide the paint liquid dripping inside the paint shell 3 to the paint return port, so as to reduce the possibility of leakage.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. Rectangular enameled wire intelligent die painting device, characterized by: include; frame; A mounting frame, the mounting frame is mounted on the frame; A painting assembly, the painting assembly comprising a painting shell (3) mounted on the mounting frame and a painting portion mounted on the painting shell (3); An adjustment component, the adjustment component comprising a paint mold frame (6) mounted above the paint shell (3), a paint mold (8) mounted on the paint mold frame (6), and a thrust bearing (7) mounted on the top of the paint mold (8), the paint mold frame (6) being provided with a through hole for the paint line to pass through, the paint mold (8) being located at the through hole, and the paint mold frame (6) positioning the paint mold (8); A paint liquid guide assembly, wherein a paint groove is provided below the paint shell (3), and the paint liquid guide assembly comprises an upper baffle (9) and a lower baffle (11) which are installed on the paint shell (3) near the paint groove, and a gap is left between the upper baffle (9) and the lower baffle (11); The enameled wire conductor (14) enters the paint shell (3) from the gap between the upper baffle plate (9) and the lower baffle plate (11), and leaves the paint shell (3) from the paint mold (8) at the through hole of the paint mold frame (6). The paint coating unit paints the enameled wire conductor (14), and adjusts and controls the paint mold thickness of the enameled wire conductor (14) through the paint mold (8).

2. The intelligent mold painting device for rectangular enameled wire according to claim 1 is characterized in that: The mounting frame comprises a fixing seat (1) mounted on the frame and a painting bracket (2) mounted on the fixing seat (1); the painting shell (3) is mounted on the painting bracket (2).

3. The intelligent mold painting device for rectangular enameled wire according to claim 1 is characterized in that: The painting section comprises a paint supply hopper (4) rotatably mounted on the painting housing (3) and a power unit for driving the paint supply hopper (4) to rotate.

4. The rectangular enameled wire intelligent mold painting device according to claim 3 is characterized in that: The power unit comprises an adjusting handle (5) rotatably inserted into the paint shell (3) and an adjusting block mounted on the adjusting handle (5); the adjusting handle (5) is spirally inserted into the adjusting block, and the paint supply hopper (4) and the adjusting block are slidably hingedly matched.

5. The intelligent mold painting device for rectangular enameled wire according to claim 1 is characterized in that: The paint liquid guide assembly also includes an inner baffle plate (10) and an outer baffle plate (12) installed on the paint shell (3) near the paint tank, and the inner baffle plate (10) and the outer baffle plate (12) cooperate with each other to clamp the upper baffle plate (9) and the lower baffle plate (11).

6. The intelligent mold painting device for rectangular enameled wire according to claim 1 is characterized in that: The lowermost end of the paint shell (3) is provided with a paint return port.

7. The intelligent mold painting device for rectangular enameled wire according to claim 1 is characterized in that: The paint housing (3) is also provided with a paint tank blocking strip (13) at a position close to the paint tank.

8. The intelligent mold painting device for rectangular enameled wire according to claim 4 is characterized in that: The paint supply hopper (4) comprises a paint pouring hopper installed inside the paint shell (3) and a rotating handle with one end installed on the paint pouring hopper, the rotating handle is hinged to the paint shell (3), and the other end of the paint pouring hopper is slidably hinged to the adjustment block.

Citation Information

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