Inductor with embedded coil
By adopting an adjustable bottom plate and reinforced hole structure in the inductor, combined with insulation, thermal conductivity, shielding and anti-corrosion layers, the problems of inductor installation are solved and the problems of inductors are not standardized and insufficient protection are achieved, and stability, heat dissipation and protection performance are improved. .
Patent Information
- Application Number
- CN202323491632.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-20
AI Technical Summary
During the installation process, the ends of the existing inductors are protruding, resulting in uneven back pressure, resulting in unstable size of the finished product, and the pins are fixed, making it impossible to match circuit boards of different sizes, and insufficient corrosion resistance and shielding.
Design a coil embedded inductor, using bottom plate, clamp hole and reinforced hole structure to make the pin distance adjustable. The outer surface is coated with an insulating layer, thermal conductivity layer, shielding layer and anti-corrosion layer, and the materials are epoxy resin, Silicone, aluminum foil and polyurethane improve insulation, heat dissipation, shielding and corrosion resistance.
The adjustable pin distance of the inductor is realized, which enhances installation stability, improves heat dissipation performance, reduces electromagnetic interference, and provides good anti-corrosion protection to adapt to circuit boards and environments of different sizes.
Smart Images

Figure CN222281722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic products, in particular to a coil embedded inductor. Background Art
[0002] As a precision electronic instrument, the inductor has very high requirements for its production and installation. In the existing inductors, when the end of the enameled wire is pressed against the frame, the end of the enameled wire protrudes outside the isolation cover. Since the enameled wire itself has a certain thickness, the accuracy cannot be guaranteed when it is bent and pressed against. It is very easy to cause the pressed part to be uneven during the reverse pressure, resulting in non-standard height dimensions of the finished inductor, making the subsequent installation of the whole machine inconvenient and easily causing installation size errors.
[0003] After searching, Chinese Patent Publication (Announcement) No. 202220387686.4 discloses an embedded inductor. This patent removes the paint film of the coil by laser stripping or grinding, which has the effect of unifying the size of the finished product, but the pin distance of the inductor cannot be adjusted. Due to the wide range of use scenarios of inductors, when some emergency equipment is temporarily damaged and an inductor is urgently needed, if the pins of the inductor are fixed, it will lead to the inability to match circuit boards of different sizes, so that the pins of the inductor need to be adjustable, and the current inductor core has insufficient corrosion resistance and shielding properties. Therefore, it is necessary to design an inductor with an embedded coil. Utility Model Content
[0004] The main purpose of the utility model is to provide a coil embedded inductor, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A coil embedded inductor comprises a base plate, a clamping hole is provided on one side of the upper surface of the base plate, one end of the clamping hole passes through the upper surface of the base plate and extends to the lower surface of the base plate, a reinforcement hole is provided on one side of the upper surface of the base plate, and the number of the reinforcement holes is four; a column is fixedly connected to the middle of the upper surface of the base plate, and a coil core is fixedly connected to one side of the column.
[0007] In order to facilitate the connection, as a coil-embedded inductor of the utility model, the outer surface of the coil core is provided with an enameled wire, and one end of the enameled wire is fixedly connected to a wiring pin.
[0008] In order to provide insulation, as a coil-embedded inductor of the utility model, the outer surface of the coil core is coated with an insulating layer, and the material of the insulating layer is epoxy resin.
[0009] In order to achieve a good thermal conductivity, as a coil-embedded inductor of the utility model, the outer surface of the insulating layer is coated with a thermal conductive layer, and the material of the thermal conductive layer is silica gel.
[0010] In order to provide a shielding function, as a coil-embedded inductor of the utility model, the outer surface of the thermal conductive layer is coated with a shielding layer, and the material of the shielding layer is aluminum foil.
[0011] In order to achieve the purpose of anti-corrosion, as a coil-embedded inductor of the utility model, the outer surface of the shielding layer is coated with an anti-corrosion layer, and the material of the anti-corrosion layer is polyurethane.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. In the utility model, through the arrangement of the bottom plate, the card hole and the reinforcement hole, during use, when the pin hole on the circuit board does not match the inductor, the pin inside the card hole can be pulled out by utilizing the permeability of the card hole on the bottom plate, and the pin can be inserted into a suitable card hole again according to the actual width of the circuit board, thereby having the effect of adjusting the pin distance to adapt to different circuit boards. After the inductor is fixed, screws are screwed into the reinforcement holes according to the through holes on some circuit boards, so that the bottom plate is fixed to the circuit board more firmly, achieving the effect of reinforcement and avoiding loosening.
[0014] 2. In the utility model, by setting up the thermal conductive layer, the shielding layer and the anti-corrosion layer, during use, the thermal conductive layer of the silicone material can improve the heat dissipation performance of the ring core to prevent overheating damage, the shielding layer of the aluminum foil material can reduce the electromagnetic interference and external interference of the ring core, and the anti-corrosion layer of the polyurethane material can protect the ring core from moisture, chemicals and corrosive environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view structural schematic diagram of an embodiment of the utility model;
[0016] Figure 2 It is a right side structural schematic diagram of an embodiment of the utility model;
[0017] Figure 3 This is a schematic diagram of the bottom plate structure of an embodiment of the utility model;
[0018] Figure 4 This is a schematic diagram of the insulating layer structure of an embodiment of the utility model.
[0019] In the figure: 1. Base plate; 2. Card hole; 3. Reinforcement hole; 4. Pillar; 5. Coil core; 6. Enameled wire; 7. Wiring pin; 8. Insulation layer; 9. Thermal conductive layer; 10. Shielding layer; 11. Anti-corrosion layer. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example
[0022] like Figure 1-4 As shown, a coil embedded inductor comprises a bottom plate 1, a clamping hole 2 is provided on one side of the upper surface of the bottom plate 1, one end of the clamping hole 2 passes through the upper surface of the bottom plate 1 and extends to the lower surface of the bottom plate 1, and a reinforcement hole 3 is provided on one side of the upper surface of the bottom plate 1, and the number of the reinforcement holes 3 is four;
[0023] In this embodiment, a column 4 is fixedly connected to the middle of the upper surface of the bottom plate 1 , and a ring core 5 is fixedly connected to one side of the column 4 .
[0024] In specific use, when the pin holes on the circuit board do not match the inductor, the pins inside the card holes 2 can be pulled out by utilizing the transparency of the card holes 2 on the bottom plate 1, and the pins can be inserted into the appropriate card holes 2 again according to the actual width of the circuit board, thereby having the effect of adjusting the pin distance to adapt to different circuit boards.
[0025] In this embodiment, an enameled wire 6 is disposed on the outer surface of the coil core 5 , and a wiring pin 7 is fixedly connected to one end of the enameled wire 6 .
[0026] When in use, the inductor is conveniently welded and fixed to the circuit board through the connection pins 7, which has the effect of convenient connection.
[0027] In this embodiment, the outer surface of the coil core 5 is coated with an insulating layer 8 , and the material of the insulating layer 8 is epoxy resin.
[0028] During specific use, the insulating layer 8 made of epoxy resin material can improve the insulation performance of the coil and prevent current leakage and short circuit.
[0029] In this embodiment, the outer surface of the insulating layer 8 is coated with a heat-conducting layer 9 , and the material of the heat-conducting layer 9 is silica gel.
[0030] During specific use, the heat-conducting layer 9 made of silicone material can improve the heat dissipation performance of the coil core 5 and prevent overheating damage.
[0031] In this embodiment, the outer surface of the heat conductive layer 9 is coated with a shielding layer 10 , and the material of the shielding layer 10 is aluminum foil.
[0032] During specific use, the shielding layer 10 made of aluminum foil material can reduce electromagnetic interference of the coil core 5 and external interference.
[0033] In this embodiment, the outer surface of the shielding layer 10 is coated with an anti-corrosion layer 11, and the material of the anti-corrosion layer 11 is polyurethane.
[0034] During specific use, the anti-corrosion layer 11 made of polyurethane material can protect the ring core 5 from being corroded by moisture, chemicals and corrosive environment.
[0035] Working principle: During use, when the pin hole on the circuit board does not match the inductor, the pin inside the card hole 2 can be pulled out by utilizing the permeability of the card hole 2 on the bottom plate 1, and the pin can be inserted into the appropriate card hole 2 again according to the actual width of the circuit board, so that the pin distance can be adjusted to adapt to different circuit boards. After the inductor is fixed, screws are screwed into the reinforcement holes 3 according to the through holes on some circuit boards to make the bottom plate 1 more firmly fixed on the circuit board, so as to achieve the reinforcement effect and avoid loosening. The thermal conductive layer 9 of the silicone material can improve the heat dissipation performance of the coil core 5 to prevent overheating damage. The shielding layer 10 of the aluminum foil material can reduce the electromagnetic interference and external interference of the coil core 5. The anti-corrosion layer 11 of the polyurethane material can protect the coil core 5 from moisture, chemicals and corrosive environment.
[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A coil-embedded inductor, comprising a base plate (1), characterized in that: A clamping hole (2) is provided on one side of the upper surface of the base plate (1), one end of the clamping hole (2) passes through the upper surface of the base plate (1) and extends to the lower surface of the base plate (1); a reinforcement hole (3) is provided on one side of the upper surface of the base plate (1), and the number of the reinforcement holes (3) is four; a column (4) is fixedly connected to the middle of the upper surface of the base plate (1), and a ring core (5) is fixedly connected to one side of the column (4).
2. The coil-embedded inductor according to claim 1, characterized in that: An enameled wire (6) is provided on the outer surface of the coil core (5), and one end of the enameled wire (6) is fixedly connected to a wiring pin (7).
3. The coil-embedded inductor according to claim 1, characterized in that: The outer surface of the coil core (5) is coated with an insulating layer (8), and the material of the insulating layer (8) is epoxy resin.
4. The coil-embedded inductor according to claim 3, characterized in that: The outer surface of the insulating layer (8) is coated with a heat-conducting layer (9), and the material of the heat-conducting layer (9) is silica gel.
5. The coil-embedded inductor according to claim 4, characterized in that: The outer surface of the heat-conducting layer (9) is coated with a shielding layer (10), and the material of the shielding layer (10) is aluminum foil.
6. The coil-embedded inductor according to claim 5, characterized in that: The outer surface of the shielding layer (10) is coated with an anti-corrosion layer (11), and the material of the anti-corrosion layer (11) is polyurethane.