Microcrystal iron core buckle stabilizing device
By designing the microcrystalline iron core snap-up stability device, the combination of support plate and anti-bump components is used to solve the problems of microcrystalline iron core snap-up suitability and transportation stability, and the efficient and stable clamping and bump energy of the iron core are achieved. Absorption improves transportation safety and production efficiency.
Patent Information
- Application Number
- CN202421073149.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing microcrystalline iron core snaps are only suitable for cores of the same specification when fixing the iron core, which reduces the applicability and flexibility of the stabilization device, and road bumps during transportation will cause the core to be damaged.
A microcrystal iron core snap-on stabilization device is designed, including a stabilization assembly and a bump-proof assembly. The stabilization assembly achieves simple, efficient and stable clamping of the iron core clamping through support plates, fixing blocks, clamps, threaded rods and limit rods; the bump-proof assembly is carried out through the base plate, damper, spring, limit column, top plate and sponge. The block absorbs and consumes vibration energy, reducing the impact force on the iron core.
It improves the applicability and flexibility of the microcrystalline iron core buckle, ensures that the iron core is not damaged by bumps during transportation, and improves production efficiency and product quality safety.
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Figure CN222281773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of microcrystalline iron core stabilization, in particular to a microcrystalline iron core buckle stabilization device. Background Art
[0002] Commonly used transformer cores are generally made of silicon steel sheets. Silicon steel is a steel containing silicon (also known as silicon), and its silicon content is 0.8-4.8%. Silicon steel is used as the core of the transformer because silicon steel itself is a magnetic material with strong magnetic conductivity. In the energized coil, it can produce a large magnetic induction intensity, thereby reducing the size of the transformer. Microcrystalline core is a casting core material with metal grains refined to micron level. The core with this ultra-fine grain can show better comprehensive mechanical properties and mechanical properties than other similar cores, and super performance stability.
[0003] However, it still has the following disadvantages in actual use:
[0004] Microcrystalline core clips are used to prevent the microcrystalline core from loosening or falling during lifting or moving. However, the existing microcrystalline core clips are only suitable for core clips of the same specification when fixing the core, which reduces the applicability and flexibility of the stabilizing device. In addition, during transportation, road bumps may damage the core. Utility Model Content
[0005] The purpose of the utility model is to provide a microcrystalline iron core buckle stabilizing device to solve the problem proposed in the above-mentioned background technology that the microcrystalline iron core buckle is used to prevent the microcrystalline iron core from loosening or falling during lifting or moving, but the existing microcrystalline iron core buckle is only suitable for iron core buckles of the same specification when fixing the iron core, which reduces the applicability and flexibility of the stabilizing device, and the bumps of the road during transportation may cause damage to the iron core.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a microcrystalline iron core buckle stabilizing device, comprising:
[0008] A main body component, the main body component comprising an iron core buckle;
[0009] A stabilizing assembly, the stabilizing assembly comprising a support plate, a first fixing block, a first clamping plate, a limiting rod, and a first threaded rod;
[0010] The support plate is fixed on the lower surface of the iron core buckle, the first fixed block is fixed on one side of the upper surface of the support plate, the first clamping plate is arranged on one side of the outer surface of the first fixed block, the limiting rod passes through the first clamping plate, and the first threaded rod passes through the middle of the outer surface of the first fixed block.
[0011] Furthermore, the main body assembly also includes an iron core body;
[0012] The iron core body is placed inside the iron core buckle.
[0013] Furthermore, a second clamping plate is passed through the other end of the limiting rod, a second fixing block is fixed to the other side of the upper surface of the supporting plate, and a second threaded rod is passed through the middle of the outer surface of the second fixing block.
[0014] Furthermore, the first threaded rod passes through the first fixed block, one end of the first threaded rod contacts the first clamping plate, and a bearing is installed outside the contact end between the first clamping plate and the first threaded rod, the second threaded rod passes through the second fixed block, and one end contacts the second fixed block, and two limit rods are provided, which respectively pass through the first clamping plate of the first fixed block, the second clamping plate, and the second fixed block.
[0015] Further, an anti-bumping component is included;
[0016] The anti-bumping assembly includes a bottom plate, a damper, a spring, a limit column, a top plate, a sponge block, and a limit ring;
[0017] The bottom plate is fixed on the lower surface of the support plate, the damper is installed on the upper surface of the bottom plate, the spring passes through the outer surface of the damper, the limit column is fixed on the upper surface of the damper, the top plate is arranged on the upper surface of the iron core body, the sponge block is connected to the middle part of the lower surface of the top plate, and the limit ring is fixed on the outer surface of the limit column.
[0018] Furthermore, four limiting columns are provided, and the limiting columns penetrate the support plate, the top plate penetrates the limiting columns, and the limiting rings are provided in groups of two, with a total of four groups, which penetrate the outer surfaces of the four limiting columns respectively.
[0019] Compared with the prior art, the advantages of the present invention are:
[0020] 1. The utility model, through the setting of the stabilizing component, the staff places the core body and the core buckle on the center of the upper surface of the support plate, and then rotates the first threaded rod and the second threaded rod. Under the limit of the limit rod, the first clamping plate and the second clamping plate move toward the middle until the first clamping plate and the second clamping plate frame clamp the core buckle, and then stop rotating, providing a simple, efficient, stable and safe way to handle the core body and the core buckle, which helps to improve production efficiency and product quality, and improves the applicability and flexibility of the stabilizing device.
[0021] 2. Based on beneficial effect 1, through the arrangement of the bottom plate, damper, spring, limit column, top plate, sponge block and limit ring, first install the top plate on the limit column, and screw the limit ring on the limit column, fix the position of the top plate by two limit rings, make the sponge block contact with the iron core buckle, and then when bumps occur during transportation, the spring will absorb the impact energy and reduce the force directly acting on the goods through deformation. The damper provides opposite resistance to the vibration generated by the spring. It suppresses the rebound of the spring by consuming the vibration energy, thereby further stabilizing the iron core body, avoiding damage to the iron core caused by bumps, and improving the safety of transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 This is a schematic diagram of the main components of the utility model;
[0024] Figure 2 It is a schematic diagram of the stabilizing component of the utility model;
[0025] Figure 3 This is a structural diagram of the anti-bumping component of the utility model.
[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0027] 11. Iron core body; 12. Iron core buckle;
[0028] 21. Support plate; 22. First fixing block; 23. First clamping plate; 24. Limit rod; 25. First threaded rod; 26. Second clamping plate; 27. Second fixing block; 28. Second threaded rod
[0029] 31. Bottom plate; 32. Damper; 33. Spring; 34. Limit column; 35. Top plate; 36. Sponge block; 37. Limit ring. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0032] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0033] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0034] See also Figure 1-Figure 2 As shown, this embodiment is a microcrystalline iron core buckle stabilization device, comprising:
[0035] A main body component, the main body component includes an iron core buckle 12;
[0036] The main assembly also includes a core body 11;
[0037] The core body 11 is placed inside the core buckle 12;
[0038] The iron core body 11 is the core part of the motor rotor, which is usually composed of multiple layers of silicon steel sheets. Its main function is to provide a path for the magnetic field. When the motor is working, the iron core body 11 is the main carrier of the magnetic flux and has an important impact on the performance of the motor.
[0039] The stabilizing assembly includes a support plate 21, a first fixing block 22, a first clamping plate 23, a limiting rod 24, and a first threaded rod 25;
[0040] The support plate 21 is fixed to the lower surface of the core buckle 12, the first fixing block 22 is fixed to one side of the upper surface of the support plate 21, the first clamping plate 23 is arranged on one side of the outer surface of the first fixing block 22, the limiting rod 24 passes through the first clamping plate 23, and the first threaded rod 25 passes through the middle of the outer surface of the first fixing block 22;
[0041] The support plate 21 serves as the basis of the stabilizing assembly. The support plate 21 is fixed to the lower surface of the core buckle 12 to provide support for the entire stabilizing assembly. The first fixing block 22 is used to adjust the first clamping plate 23. The first clamping plate 23 cooperates with the limiting rod 24 and the first threaded rod 25 to clamp the core buckle 12.
[0042] The limiting rod 24 passes through the first clamping plate 23, and the other end thereof passes through the second clamping plate 26, which plays a role in limiting the movement range of the clamping plate to ensure the stability of the clamping process. The first threaded rod 25 cooperates with the first clamping plate 23, and the core buckle 12 can be clamped or loosened by rotating the first threaded rod 25;
[0043] The other end of the limiting rod 24 is penetrated by a second clamping plate 26, the other side of the upper surface of the supporting plate 21 is fixed with a second fixing block 27, and the middle part of the outer surface of the second fixing block 27 is penetrated by a second threaded rod 28;
[0044] The second clamping plate 26 cooperates with the limiting rod 24 and is located on the other side of the support plate 21, corresponding to the first clamping plate 23, and together completes the clamping of the iron core buckle 12. The second threaded rod 28 cooperates with the second clamping plate 26, and can also achieve the clamping or loosening of the iron core buckle 12 by rotating;
[0045] Working principle:
[0046] The staff places the core body 11 and the core buckle 12 at the center of the upper surface of the support plate 21;
[0047] Next, the staff rotates the first threaded rod 25 and the second threaded rod 28, and under the limit of the limit rod 24, the first clamping plate 23 and the second clamping plate 26 move toward the middle;
[0048] Until the first clamping plate 23 and the second clamping plate 26 clamp the core buckle 12, the rotation is stopped at this time, which provides a simple, efficient, stable and safe way to handle the core body 11 and the core buckle 12;
[0049] This step helps to improve production efficiency and product quality, and enhances the applicability and flexibility of the stabilizing device.
[0050] See also Figure 3 As shown, this embodiment is based on the above embodiment 1 and also includes:
[0051] Anti-bumping components;
[0052] The anti-bumping assembly includes a bottom plate 31, a damper 32, a spring 33, a limiting column 34, a top plate 35, a sponge block 36, and a limiting ring 37;
[0053] The bottom plate 31 is fixed on the lower surface of the support plate 21, the damper 32 is installed on the upper surface of the bottom plate 31, the spring 33 penetrates the outer surface of the damper 32, the limit column 34 is fixed on the upper surface of the damper 32, the top plate 35 is arranged on the upper surface of the core body 11, the sponge block 36 is connected to the middle part of the lower surface of the top plate 35, and the limit ring 37 is fixed on the outer surface of the limit column 34;
[0054] The bottom plate 31 provides a stable foundation for the entire anti-bumping assembly, the damper 32 is used to absorb and disperse the impact and vibration from the outside, and the function of the spring 33 is to deform when subjected to pressure, thereby converting and alleviating the impact force;
[0055] The limiting column 34 is used to limit the movement range of the spring 33 and the damper 32 to ensure that they move within a reasonable working range. The sponge block 36 plays a buffering role to further absorb the impact energy and protect the core body 11. The limiting ring 37 is used to prevent the top plate 35 from excessive movement, thereby protecting the core buckle 12 from damage.
[0056] Working principle:
[0057] First, install the top plate 35 on the limiting column 34;
[0058] And screw the limiting ring 37 onto the limiting column 34, and fix the position of the top plate 35 by the two limiting rings 37;
[0059] The sponge block 36 is brought into contact with the iron core buckle 12, and then when bumps occur during transportation, the spring 33 absorbs the impact energy and reduces the force directly acting on the goods by deformation;
[0060] The damper 32 provides opposite resistance to the vibration generated by the spring 33, and suppresses the rebound of the spring 33 by consuming the vibration energy, thereby further stabilizing the core body 11;
[0061] This step prevents damage to the iron core caused by bumps and improves transportation safety.
[0062] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A microcrystalline iron core buckle stabilization device, characterized in that: include: A main body component, the main body component comprising an iron core buckle (12); A stabilizing assembly, the stabilizing assembly comprising a support plate (21), a first fixing block (22), a first clamping plate (23), a limiting rod (24), and a first threaded rod (25); The support plate (21) is fixed on the lower surface of the iron core buckle (12), the first fixed block (22) is fixed on one side of the upper surface of the support plate (21), the first clamping plate (23) is arranged on one side of the outer surface of the first fixed block (22), the limiting rod (24) passes through the first clamping plate (23), and the first threaded rod (25) passes through the middle of the outer surface of the first fixed block (22).
2. A microcrystalline iron core buckle stabilization device according to claim 1, characterized in that: The main body component also includes an iron core body (11); The iron core body (11) is placed inside the iron core buckle (12).
3. The microcrystalline iron core buckle stabilization device according to claim 1, characterized in that: The other end of the limiting rod (24) is penetrated by a second clamping plate (26), the other side of the upper surface of the supporting plate (21) is fixed with a second fixing block (27), and the middle part of the outer surface of the second fixing block (27) is penetrated by a second threaded rod (28).
4. The microcrystalline iron core buckle stabilization device according to claim 1, characterized in that: The first threaded rod (25) passes through the first fixed block (22), one end of the first threaded rod (25) contacts the first clamping plate (23), and a bearing is installed outside the contact end between the first clamping plate (23) and the first threaded rod (25). The second threaded rod (28) passes through the second fixed block (27), and one end contacts the second fixed block (27). Two limit rods (24) are provided, which respectively pass through the first clamping plate (23) of the first fixed block (22), the second clamping plate (26), and the second fixed block (27).
5. The microcrystalline iron core buckle stabilization device according to claim 1, characterized in that: Also included is an anti-bumping component; The anti-bumping assembly comprises a bottom plate (31), a damper (32), a spring (33), a limiting column (34), a top plate (35), a sponge block (36), and a limiting ring (37); The bottom plate (31) is fixed on the lower surface of the support plate (21), the damper (32) is installed on the upper surface of the bottom plate (31), the spring (33) passes through the outer surface of the damper (32), the limit column (34) is fixed on the upper surface of the damper (32), the top plate (35) is arranged on the upper surface of the iron core body (11), the sponge block (36) is connected to the middle part of the lower surface of the top plate (35), and the limit ring (37) is fixed on the outer surface of the limit column (34).
6. A microcrystalline iron core buckle stabilization device according to claim 5, characterized in that: Four limiting columns (34) are provided, and the limiting columns (34) penetrate the support plate (21), the top plate (35) penetrates the limiting columns (34), and the limiting rings (37) are provided in groups of two, with a total of four groups, which respectively penetrate the outer surfaces of the four limiting columns (34).
