Winding device for motor production
By designing the adjustment and installation mechanism in the winding device for motor production, the tightness of the copper wire is adjusted by using the motor and the gear system, and through the coordination of clamping and limiting sliders, the problem of uneven winding of the copper wire is solved, and the effect of achieving the The uniform winding and stable fixation of the copper wire is carried out.
Patent Information
- Application Number
- CN202420905376.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The winding device for motor production lacks adjustment components during the winding process, resulting in uneven tightness of the copper wire and the inability to achieve uniform winding of the copper wire.
A winding device including an adjustment mechanism and an installation mechanism is designed. By actuating the adjustment gear, the adjustment gear is driven to rotate by the adjustment motor, the tension adjustment of the copper wire is achieved by meshing the adjustment gear and the adjustment rack, and by clamping the motor and the meshing gear. The meshing and limiting effect of the spiral slide groove clamp and fix the motor rotor and the stator, and achieve uniform winding of the copper wire with the winder.
The tightness adjustment of the copper wire and the uniform winding of the copper wire are achieved, ensuring the stable fixation and uniform winding of the copper wire during the motor production process.
Smart Images
Figure CN222283036U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor production, in particular to a winding device for motor production. Background Art
[0002] The electric motor uses electricity (that is, the winding) to generate a rotating magnetic field and acts on the rotor (such as a squirrel-cage closed aluminum frame) to form magnetic and electromotive force rotation. The motor stator is the stationary part of the motor. The stator consists of three parts: the stator core, the stator winding and the frame. The main function of the stator is to generate a rotating magnetic field, and the main function of the rotor is to be cut by the magnetic lines of force in the rotating magnetic field to generate (output) current. The stator winding machine is used to wind enameled wire around the motor stator and is one of the necessary equipment in motor production.
[0003] Announcement No. CN 219697460 U discloses a winding device for motor production. When the stator and rotor need to be fixed, they can be placed on the circumferential surface of the sleeve column, and then the sleeve column can be prevented from being separated by plugging the plug rod and the plug slot, and then the stator or rotor is pressed by the clamping ring to stabilize it and prevent it from moving. The size of the sleeve column can be quickly replaced, which is convenient for fixing the stator and rotor of synchronous size. When the stator and rotor need to be wound, the electric ring can slide in the rotating ring, thereby driving the connecting rod to rotate and connect the coil on its circumferential surface to the stator or rotor placed on the circumferential surface of the sleeve column. When the electric ring rotates, the coil can be wound around the surface of the stator or rotor. However, the patent still has the following problems in actual use:
[0004] When winding the stator or rotor, the winding device for motor production needs to evenly wind the copper wire on the surface of the stator or rotor. However, when the copper wire is not wound, it is tied to a tying roller, and then wound on the rotor through a winding device. As the winding progresses, the copper wire on the tying roller will decrease, resulting in different degrees of tightness wound on the stator or rotor. The winding device for motor production lacks relevant adjustment components to adjust the tightness of the copper wire, and cannot achieve uniform winding of the copper wire.
[0005] A winding device for motor production is proposed to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a winding device for motor production to solve the problem proposed in the above background technology that the winding device for motor production needs to evenly wind the copper wire on the surface of the stator or rotor when winding the stator or rotor, but the copper wire is tied to a tying roller when not wound, and then wound on the rotor through a winding device. As the winding progresses, the copper wire on the tying roller will decrease, so the tightness of the wire wound on the stator or rotor will be different. The winding device for motor production lacks relevant adjustment components to adjust the tightness of the copper wire, and cannot achieve the problem of even winding of the copper wire.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding device for motor production, comprising an adjustment mechanism, and an adjustment motor installed inside the adjustment mechanism;
[0008] A mounting mechanism is provided at the bottom of the adjusting mechanism, and a rotating motor is provided on one side of the interior of the mounting mechanism;
[0009] Also includes:
[0010] The adjustment mechanism comprises an adjustment bracket, the interior of which is symmetrically provided with adjustment slots, and the adjustment motor is fixedly mounted inside the adjustment bracket;
[0011] Wherein, the adjustment mechanism comprises an adjustment bracket, the interior of the adjustment bracket is symmetrically provided with adjustment slots, and the adjustment motor is fixedly installed inside the adjustment bracket;
[0012] Among them, an adjusting connecting column is fixedly installed on the front side of the adjusting rack, a fixing plate is fixedly installed on the end of the adjusting connecting column, and an adjusting roller is symmetrically rotatably connected to the front side of the fixing plate.
[0013] Preferably, a clamping bracket is fixedly installed on the back of the adjustment bracket, a motor protection cover is fixedly installed on the top of the clamping bracket, a clamping motor is fixedly installed on the inner side of the motor protection cover, the output end of the clamping motor is fixedly connected to a sprocket transmission assembly, and a clamping threaded rod is symmetrically connected to the bottom of the sprocket transmission assembly.
[0014] Preferably, the middle parts of the two clamping threaded rods are symmetrically threadedly connected with clamping threaded sleeves, the outer sides of the two clamping threaded sleeves are fixedly installed with stable connecting frames, the bottom of the stable connecting frames is fixedly installed with a lifting plate, the bottom of the lifting plate is symmetrically provided with a clamping turntable, and the clamping turntable is rotatably connected to the lifting plate.
[0015] Preferably, a compression spring is fixedly installed at the bottom of the compression turntable, a spring damper is arranged inside the compression spring, a compression block is fixedly connected to the bottom of the spring damper, and a winder is arranged on the front side of the compression bracket.
[0016] Preferably, the mounting mechanism includes a mounting base, the rotating motor is fixedly mounted on an inner side of the mounting base, the output end of the rotating motor is fixedly connected to a clamping sleeve, the bottom side of the clamping sleeve is fixedly mounted with a clamping motor, the output end of the clamping motor is fixedly connected to a clamping gear, and one side of the clamping gear is meshingly connected to a meshing gear disk.
[0017] Preferably, the meshing gear disk is rotatably connected to the clamping sleeve, a plurality of spiral grooves are opened inside the meshing gear disk, the spiral grooves are internally slidably connected to a limiting slider, a clamping sliding rod is fixedly installed on the top of the limiting slider, a clamping arm is fixedly connected to the end of the clamping sliding rod, a support column is fixedly installed on the bottom of the clamping sleeve, and a rotating disk is fixedly connected to the bottom of the support column.
[0018] Preferably, an electric turntable is fixedly mounted on one end of the mounting base away from the mounting rotating disk, a mounting sliding rod is fixedly mounted on the top of the electric turntable, a mounting sliding rod is slidably connected to the middle of the mounting sliding rod, a mounting spring is fixedly connected to the top of the mounting sliding rod, a fixed support is fixedly connected to a limited rotating arm around the fixed support, a limited rotating rod is rotatably connected to the mounting sliding rod around the mounting sliding rod, and the limited rotating rod is rotatably connected to the limited rotating arm.
[0019] Compared with the prior art, the beneficial effects of the utility model are as follows: the winding device for motor production can not only utilize the adjusting motor to drive the adjusting gear to rotate by setting the adjusting mechanism, but also utilize the meshing action between the adjusting gear and the adjusting rack to realize the relative movement of the two adjusting racks, so that the adjusting connecting column drives the fixing plate and the adjusting roller to move relative to each other, thereby realizing the tightness adjustment of the copper wire, and can not only utilize the clamping motor to drive the clamping gear to rotate by setting the installation mechanism, but also utilize the meshing action between the clamping gear and the meshing toothed disk, and under the limiting action of the spiral slide groove, the limiting slider drives the clamping sliding rod and the clamping arm to move relative to each other, thereby clamping and fixing the motor rotor and the stator, and the specific contents are as follows:
[0020] 1. By setting the adjustment mechanism, the adjustment motor can be used to drive the adjustment gear to rotate, and the meshing action between the adjustment gear and the adjustment rack can be used to realize the relative movement of the two adjustment racks, so that the adjustment connecting column drives the fixing plate and the adjustment roller to move relative to each other, thereby realizing the tightness adjustment of the copper wire. At the same time, the clamping motor is used to drive the sprocket transmission assembly and the clamping threaded rod to rotate, so that the clamping threaded sleeve drives the stable connection frame and the lifting plate to move up and down. The clamping block can fix the copper wire bundling roller and the rotor through the clamping spring, and cooperate with the winder to evenly wind the copper wire;
[0021] 2. By setting up the installation mechanism, not only can the clamping motor be used to drive the clamping gear to rotate, but also the meshing action between the clamping gear and the meshing gear disk can be utilized, and under the limiting action of the spiral slide groove, the limiting slider can drive the clamping sliding rod and the clamping arm to move relative to each other, thereby clamping and fixing the motor rotor and the stator. At the same time, the elastic force of the installation spring can be used to make the limiting rotating arm drive the limiting rotating rod to rotate, and the copper wire bundling roller can be put on the outside of the limiting rotating arm, so that the copper wire bundling roller can be fixed inside. The rotating motor and the electric turntable can realize the rotation of the motor rotor and stator and the copper wire bundling roller, which is convenient for the uniform winding of the copper wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0023] Figure 2 It is a three-dimensional structural schematic diagram of the adjustment mechanism in the utility model;
[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the adjusting gear and the adjusting rack in the utility model;
[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the lifting plate and the pressing block in the utility model;
[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the clamping sleeve and the clamping arm in the utility model;
[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the position-limiting rotating arm and the position-limiting rotating rod in the utility model.
[0028] In the figure: 1. adjustment mechanism; 101. adjustment bracket; 102. adjustment slide; 103. adjustment motor; 104. adjustment gear; 105. adjustment rack; 106. adjustment connecting column; 107. fixing plate; 108. adjustment roller; 109. clamping bracket; 110. motor protection cover; 111. clamping motor; 112. sprocket transmission assembly; 113. clamping threaded rod; 114. clamping threaded sleeve; 115. stable connecting frame; 116. lifting plate; 117. clamping turntable; 118. clamping spring; 119. spring damping; 120. Tightening block; 121, winder; 2, installation mechanism; 201, installation base; 202, rotating motor; 203, clamping sleeve; 204, clamping motor; 205, clamping gear; 206, meshing gear plate; 207, spiral slide; 208, limit slider; 209, clamping slide rod; 210, clamping arm; 211, support column; 212, installation rotating disk; 213, electric turntable; 214, installation slide rod; 215, installation slider; 216, installation spring; 217, fixed support; 218, limit rotating arm; 219, limit rotating rod. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-6The utility model provides a technical solution: a winding device for motor production, including an adjusting mechanism 1, and an adjusting motor 103 installed inside the adjusting mechanism 1, a mounting mechanism 2 is arranged at the bottom of the adjusting mechanism 1, and a rotating motor 202 is arranged on one side of the mounting mechanism 2, the adjusting mechanism 1 includes an adjusting bracket 101, an adjusting chute 102 is symmetrically opened inside the adjusting bracket 101, and the adjusting motor 103 is fixedly installed inside the adjusting bracket 101, wherein the adjusting mechanism 1 includes an adjusting bracket 101, an adjusting chute 102 is symmetrically opened inside the adjusting bracket 101, and the adjusting motor 103 is fixedly installed inside the adjusting bracket 101 Inside, an adjusting connecting column 106 is fixedly installed on the front of the adjusting rack 105, a fixing plate 107 is fixedly installed on the end of the adjusting connecting column 106, an adjusting roller 108 is symmetrically rotatably connected to the front of the fixing plate 107, a clamping bracket 109 is fixedly installed on the back of the adjusting bracket 101, a motor protection cover 110 is fixedly installed on the top of the clamping bracket 109, a clamping motor 111 is fixedly installed on one side of the inner side of the motor protection cover 110, a sprocket transmission assembly 112 is fixedly connected to the output end of the clamping motor 111, a clamping threaded rod 113 is symmetrically connected to the bottom of the sprocket transmission assembly 112, and the middle of the two clamping threaded rods 113 A compression threaded sleeve 114 is symmetrically threadedly connected, and a stable connecting frame 115 is fixedly installed on the outer sides of the two compression threaded sleeves 114. A lifting plate 116 is fixedly installed on the bottom of the stable connecting frame 115. A compression turntable 117 is symmetrically arranged at the bottom of the lifting plate 116. The compression turntable 117 is rotatably connected to the lifting plate 116. A compression spring 118 is fixedly installed at the bottom of the compression turntable 117. A spring damper 119 is arranged inside the compression spring 118. A compression block 120 is fixedly connected to the bottom of the spring damper 119. A winding device 121 is arranged on the front side of the compression bracket 109. By setting the adjustment mechanism 1, not only the adjustment motor can be used 103 drives the adjusting gear 104 to rotate, and the meshing action between the adjusting gear 104 and the adjusting rack 105 is used to realize the relative movement of the two adjusting racks 105, so that the adjusting connecting column 106 drives the fixing plate 107 and the adjusting roller 108 to move relative to each other, thereby realizing the tightness adjustment of the copper wire. At the same time, the clamping motor 111 is used to drive the sprocket transmission assembly 112 and the clamping threaded rod 113 to rotate, so that the clamping threaded sleeve 114 drives the stabilizing connecting frame 115 and the lifting plate 116 to move up and down. The clamping spring 118 can make the clamping block 120 fix the copper wire bundling roller and the rotor, and cooperate with the winder 121 to evenly wind the copper wire.
[0031] The mounting mechanism 2 includes a mounting base 201, a rotating motor 202 fixedly mounted on one side of the mounting base 201, an output end of the rotating motor 202 fixedly connected to a clamping sleeve 203, a bottom side of the clamping sleeve 203 fixedly mounted to a clamping motor 204, an output end of the clamping motor 204 fixedly connected to a clamping gear 205, one side of the clamping gear 205 meshingly connected to a meshing toothed disc 206, the meshing toothed disc 206 is rotatably connected to the clamping sleeve 203, a plurality of spiral grooves 207 are provided inside the meshing toothed disc 206, and the spiral grooves 207 are provided inside the meshing toothed disc 206. The inner sliding connection of 07 is a limited slider 208, the top of the limited slider 208 is fixedly installed with a clamping sliding rod 209, the end of the clamping sliding rod 209 is fixedly connected with a clamping arm 210, the bottom of the clamping sleeve 203 is fixedly installed with a support column 211, the bottom of the support column 211 is fixedly connected with a mounting rotating disk 212, the end of the mounting base 201 away from the mounting rotating disk 212 is fixedly installed with an electric turntable 213, the top of the electric turntable 213 is fixedly installed with a mounting sliding rod 214, and the middle of the mounting sliding rod 214 is slidably connected with a mounting The slider 215 is fixedly connected with a mounting spring 216 on the top of the mounting spring 216, and a fixed support 217 is fixedly connected with the fixed support 217 on the top. The fixed support 217 is rotatably connected with a limited rotation arm 218 on the periphery. The slider 215 is rotatably connected with a limited rotation rod 219 on the periphery. The limited rotation rod 219 is rotatably connected with the limited rotation arm 218. By setting the mounting mechanism 2, not only can the clamping motor 204 be used to drive the clamping gear 205 to rotate, but also the meshing action between the clamping gear 205 and the meshing toothed disc 206 can be used to rotate the clamping gear 205. Under the limiting action of the rotary slide groove 207, the limiting slide block 208 drives the clamping slide rod 209 and the clamping arm 210 to move relative to each other, thereby clamping and fixing the motor rotor and the stator. At the same time, the elastic force of the installed spring 216 is utilized to make the limiting rotating arm 218 drive the limiting rotating rod 219 to rotate, and the copper wire bundling roller is sleeved on the outside of the limiting rotating arm 218, so that the copper wire bundling roller can be fixed inside. The rotating motor 202 and the electric turntable 213 can realize the rotation of the motor rotor and stator and the copper wire bundling roller, which is convenient for the uniform winding of the copper wire.
[0032] Working principle: Before using this motor production winding device, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 6As shown, first, the copper wire bundling roller is sleeved on the outside of the limit rotating arm 218, and the limit rotating arm 218 drives the limit rotating rod 219 to rotate by utilizing the elastic force of the installed spring 216, so that the copper wire bundling roller can be fixed inside. Secondly, the rotor or stator of the motor is placed on the top of the clamping sleeve 203, and the clamping motor 204 is started to drive the clamping gear 205 to rotate. By utilizing the meshing action between the clamping gear 205 and the meshing toothed disk 206, and under the limiting action of the spiral slide groove 207, the limit slider 208 drives the clamping sliding rod 209 and the clamping arm 210 to move relative to each other, so as to clamp and fix the motor rotor and stator. The motor rotor and stator can be fixed by rotating the motor 202 and the electric turntable 213. The rotation of the copper wire bundling roller facilitates the uniform winding of the copper wire. Secondly, the adjusting motor 103 drives the adjusting gear 104 to rotate, and the meshing action between the adjusting gear 104 and the adjusting rack 105 is used to realize the relative movement of the two adjusting racks 105, so that the adjusting connecting column 106 drives the fixing plate 107 and the adjusting roller 108 to move relative to each other, thereby realizing the tightness adjustment of the copper wire. At the same time, the clamping motor 111 is used to drive the sprocket transmission assembly 112 and the clamping threaded rod 113 to rotate, so that the clamping threaded sleeve 114 drives the stabilizing connecting frame 115 and the lifting plate 116 to move up and down. The clamping spring 118 can enable the clamping block 120 to fix the copper wire bundling roller and the rotor, and cooperate with the winder 121 to evenly wind the copper wire.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A winding device for motor production, comprising an adjusting mechanism (1), and an adjusting motor (103) installed inside the adjusting mechanism (1); A mounting mechanism (2) is provided at the bottom of the adjustment mechanism (1), and a rotating motor (202) is provided on one side of the interior of the mounting mechanism (2); It is characterized in that Also includes: The adjusting mechanism (1) comprises an adjusting bracket (101), an adjusting slot (102) is symmetrically provided inside the adjusting bracket (101), and the adjusting motor (103) is fixedly mounted inside the adjusting bracket (101); The adjusting mechanism (1) comprises an adjusting bracket (101), an adjusting slot (102) is symmetrically provided inside the adjusting bracket (101), and the adjusting motor (103) is fixedly mounted inside the adjusting bracket (101); An adjusting connecting column (106) is fixedly installed on the front side of the adjusting rack (105), a fixing plate (107) is fixedly installed on the end of the adjusting connecting column (106), and an adjusting roller (108) is symmetrically rotatably connected to the front side of the fixing plate (107).
2. A winding device for motor production according to claim 1, characterized in that: A clamping bracket (109) is fixedly mounted on the back of the adjustment bracket (101), a motor protection cover (110) is fixedly mounted on the top of the clamping bracket (109), a clamping motor (111) is fixedly mounted on one side of the interior of the motor protection cover (110), an output end of the clamping motor (111) is fixedly connected to a sprocket transmission assembly (112), and a clamping threaded rod (113) is symmetrically connected to the bottom of the sprocket transmission assembly (112).
3. A winding device for motor production according to claim 2, characterized in that: The middle parts of the two clamping threaded rods (113) are symmetrically threadedly connected with clamping threaded sleeves (114), and the outer sides of the two clamping threaded sleeves (114) are fixedly installed with stable connecting frames (115). The bottom of the stable connecting frame (115) is fixedly installed with a lifting plate (116), and the bottom of the lifting plate (116) is symmetrically provided with a clamping rotating disk (117), and the clamping rotating disk (117) is rotatably connected to the lifting plate (116).
4. A winding device for motor production according to claim 3, characterized in that: A compression spring (118) is fixedly mounted at the bottom of the compression turntable (117), a spring damper (119) is arranged inside the compression spring (118), a compression block (120) is fixedly connected to the bottom of the spring damper (119), and a wire winder (121) is arranged on the front side of the compression bracket (109).
5. The winding device for motor production according to claim 1, characterized in that: The mounting mechanism (2) comprises a mounting base (201), the rotating motor (202) is fixedly mounted on one side of the interior of the mounting base (201), the output end of the rotating motor (202) is fixedly connected to a clamping sleeve (203), a clamping motor (204) is fixedly mounted on one side of the bottom of the clamping sleeve (203), the output end of the clamping motor (204) is fixedly connected to a clamping gear (205), and one side of the clamping gear (205) is meshingly connected to a meshing toothed disc (206).
6. A winding device for motor production according to claim 5, characterized in that: The meshing toothed disc (206) is rotatably connected to the clamping sleeve (203); a plurality of spiral grooves (207) are provided inside the meshing toothed disc (206); a limiting slider (208) is slidably connected inside the spiral groove (207); a clamping sliding rod (209) is fixedly installed on the top of the limiting slider (208); a clamping arm (210) is fixedly connected to the end of the clamping sliding rod (209); a supporting column (211) is fixedly installed on the bottom of the clamping sleeve (203); and a rotating disc (212) is fixedly connected to the bottom of the supporting column (211).
7. A winding device for motor production according to claim 6, characterized in that: An electric turntable (213) is fixedly mounted on one end of the mounting base (201) away from the mounting rotating disk (212); a mounting sliding rod (214) is fixedly mounted on the top of the electric turntable (213); a mounting sliding block (215) is slidably connected to the middle of the mounting sliding rod (214); a mounting spring (216) is fixedly connected to the top of the mounting sliding block (215); a fixed support (217) is fixedly connected to the top of the mounting spring (216); the fixed support (217) is rotatably connected to a limited rotation arm (218) around the periphery; a limited rotation rod (219) is rotatably connected to the mounting sliding block (215); and the limited rotation rod (219) is rotatably connected to the limited rotation arm (218).