Uniform blanching machine for high-brittleness quick-frozen vegetables

By adopting rotation method and airflow mixing components in the vegetable bleaching machine, combined with the detachable mesh plate and rubber column structure, the problem of insufficient uniformity of vegetable bleaching is solved, and more uniform vegetable contact and mixing is achieved, and bleaching is improved Effect and nutritional retention.

CN222284617UActive Publication Date: 2025-01-03YUYAO GUMANCANG FOOD CO LTD
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Patent Information

Application Number
CN202421162301.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-03
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing vegetable bleaching machines have insufficient uniformity, resulting in nutrient loss or enzyme activity not being sufficiently inhibited, affecting the quality of subsequent storage and processing.

Method used

设计了一种高脆性速冻蔬菜均匀漂烫机,采用转动方式将蔬菜进入漂烫箱,并通过气流搅拌组件产生强劲而柔和的水流,结合可拆卸网板和橡胶柱结构,确保蔬菜在漂烫过程中的均匀接触和混合。

Benefits of technology

It improves the uniformity of vegetable bleaching, reduces dead corners of bleaching, shortens the bleaching time, and ensures the uniformity of vegetables' heating and the retention of nutrients.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food processing, and provides a high-brittleness quick-frozen vegetable uniform blanching machine which comprises a blanching box, a lifting assembly and a blanching basket, and the lifting assembly is installed on the blanching box and used for placing the blanching basket into the blanching box; the lifting assembly is provided with a first motor, and an output shaft of the first motor is connected with the blanching basket; an airflow stirring assembly is arranged in the blanching box. According to the uniform blanching machine for the high-brittleness quick-frozen vegetables, the blanching uniformity of the vegetables is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of food processing, and in particular to a uniform blanching machine for high-crisp quick-frozen vegetables. Background Art

[0002] Blanching machine is an important tool to improve product quality and extend shelf life. Through blanching, harmful substances in vegetables can be effectively removed, the taste and setting can be improved, and enzyme activity can be destroyed, creating favorable conditions for the subsequent processing and storage of vegetables.

[0003] However, the uniformity of vegetable blanching is directly related to the retention of nutrients in the vegetables. Excessive blanching may lead to nutrient loss, while insufficient blanching may not fully inhibit the enzyme activity in the vegetables, resulting in a decrease in quality during subsequent storage and processing. Therefore, a blanching machine that improves the uniformity of vegetable blanching is needed. Utility Model Content

[0004] In order to improve the uniformity of blanching vegetables, the present application provides a high-crisp quick-frozen vegetable uniform blanching machine.

[0005] The present application provides a high-brittle quick-frozen vegetable uniform blanching machine adopts the following technical solution:

[0006] A high-crisp quick-frozen vegetable uniform blanching machine comprises a blanching box, a lifting assembly, and a blanching basket. The lifting assembly is installed on the blanching box for placing the blanching basket into the blanching box; the lifting assembly is installed with a first motor, and the output shaft of the first motor is connected to the blanching basket; an airflow stirring assembly is arranged in the blanching box.

[0007] By adopting the above-mentioned technical scheme, the vegetables are rotated into the bleaching box, which can make the vegetables constantly change their position during the blanching process, thereby increasing the contact with hot water; and the air flow stirring component can generate a strong and soft water flow to mix the blanching water and vegetables more fully, thereby eliminating blanching dead corners and further increasing the uniformity of blanching of the vegetables.

[0008] Optionally, the airflow stirring assembly includes an air pump and multiple air outlet pipes, and the air pump is connected to all the air outlet pipes; all the air outlet pipes are installed in the blanching box, and the air outlet pipes are provided with air outlet holes connected to the blanching box.

[0009] By adopting the above technical solution, the air outlet pipe is ventilated through the air pump, and the air outlet pipe can inject bubbles into the water to form a strong convection effect in the bleaching and dyeing machine, which can disperse the vegetables and increase the uniform blanching of the vegetables.

[0010] Optionally, the air outlet pipe is installed on the inner wall of the blanching box.

[0011] By adopting the above-mentioned technical solution, the air outlet pipe is set on the side wall of the blanching box, so that the gas can rush out from the air outlet pipe and enter the blanching basket through the side wall of the blanching basket, further disturbing the water flow inside the blanching basket, reducing the blanching time of the vegetables and ensuring that the vegetables are heated evenly.

[0012] Optionally, the blanching basket includes a bottom plate, a cover plate and a plurality of mesh plates, wherein the cover plate is connected to the first motor; and the mesh plates are detachably installed between the bottom plate and the connecting plate.

[0013] By adopting the above-mentioned technical solution, by detachably installing the mesh plate between the bottom plate and the cover plate, on the one hand, the mesh plate can be disassembled after blanching the vegetables to facilitate cleaning of the mesh plate, the bottom plate and the cover plate; on the other hand, the particle size of the mesh plate can be changed according to the particle size of the vegetables to increase the amount of hot water entering the blanching basket, thereby further improving the uniformity of blanching the vegetables.

[0014] Optionally, a plurality of connecting plates are arranged between the cover plate and the connecting plate, and a mounting groove is provided on the side of the connecting plates close to each other; both sides of the mesh plate are respectively inserted into the mounting groove, and a rubber layer is provided on the inner wall of the mounting groove.

[0015] By adopting the above-mentioned technical solution, the installation of the mesh plate can be completed by plugging the two ends of the mesh plate into the installation grooves of the two connecting plates, and the installation method is simple and convenient for the staff to disassemble and assemble; and by setting the rubber layer, the friction between the mesh plate and the inner wall of the installation groove can be increased, thereby reducing the free sliding of the mesh plate in the installation groove during the rotation of the blanching basket.

[0016] Optionally, an outer wall of the mesh plate is provided with an elastic card slot, and the rubber layer is integrally formed with an elastic card block.

[0017] By adopting the above-mentioned technical solution, the plug-in cooperation between the elastic card slot and the elastic card block can increase the stability of the mesh plate fixed in the installation slot, and further reduce the situation where the mesh plate is detached during the operation of the blanching basket.

[0018] Optionally, a rubber column is vertically arranged in the blanching basket, and the rubber column is staggered with respect to the axial direction of the output shaft of the first motor.

[0019] By adopting the above technical solution and arranging rubber columns, the blanching basket will produce a moving disturbance effect on the vegetables during the rotation process, further promoting the uniformity of the vegetables during the blanching process.

[0020] Optionally, the lifting assembly includes a gantry, a linear module, and a cylinder, the gantry is installed on the top of the blanching box; the linear module is installed on a side of the gantry close to the blanching box; the cylinder is installed on the linear module and connected to the first motor.

[0021] By adopting the above technical solution, the movable plug of the cylinder can enable the blanching basket to enter / take out of the blanching box, and the blanching basket and the gantry can be dislocated through the linear module to facilitate the staff to take the vegetables in the blanching basket out.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. By setting up a motor and an air flow stirring component, the vegetables are rotated into the bleaching and dyeing box, which can make the vegetables constantly change their position during the blanching process, thereby increasing the contact with hot water; and the air flow stirring component can generate a strong and soft water flow, which can mix the blanching water and vegetables more fully, thereby eliminating the blanching dead corners and further increasing the uniformity of the blanching of the vegetables;

[0024] 2. By detachably installing the mesh plate between the bottom plate and the cover plate, on the one hand, the mesh plate can be disassembled after blanching the vegetables to facilitate cleaning of the mesh plate, the bottom plate and the cover plate; on the other hand, the particle size of the mesh plate can be changed according to the particle size of the vegetables to increase the amount of hot water entering the blanching basket, thereby further improving the uniformity of blanching the vegetables. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of this embodiment;

[0026] Figure 2 yes Figure 1 A local enlarged view of point A;

[0027] Figure 3 It is a partial cross-sectional view of the connection plate of this embodiment.

[0028] Explanation of the reference numerals: 1. blanching box; 2. lifting assembly; 21. gantry; 22. linear module; 23. cylinder; 24. motor; 3. blanching basket; 31. bottom plate; 32. cover plate; 33. mesh plate; 34. connecting plate; 35. mounting groove; 36. rubber layer; 37. elastic block; 38. elastic slot; 4. air flow stirring assembly; 41. air outlet pipe; 42. air outlet hole; 5. rubber column. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-3 This application is described in further detail.

[0030] The embodiment of the present application discloses a machine for uniformly blanching highly crisp quick-frozen vegetables.

[0031] Reference Figure 1 A high-brittle quick-frozen vegetable uniform blanching machine includes a blanching box 1, a lifting component 2, a blanching basket 3 and an airflow stirring component 4. The blanching box 1 is used to hold vegetables, and the lifting component 2 is used to vertically place the blanching basket 3 into the blanching box 1.

[0032] The airflow stirring assembly 4 includes an air pump and a plurality of air outlet pipes 41, which are arranged at intervals on the inner wall of the blanching box 1 and are provided with air outlet holes 42; the air pump is used to ventilate the air outlet pipes 41. When the blanching basket 3 is placed in the blanching box 1, the air bubbles introduced into the blanching box 1 through the air outlet holes 42 by the air outlet pipes 41 can form a strong convection in the blanching box 1, so that the vegetables in the blanching basket 3 are dispersed; and the air bubbles enter the inside of the blanching basket 3 through the side wall of the blanching basket 3, further disturbing the water flow inside the blanching basket 3.

[0033] The lifting assembly 2 includes a gantry 21, a linear module 22, a cylinder 23 and a motor 24. The gantry 21 is erected above the blanching box 1, and the linear module 22 is fixed to the side of the gantry 21 close to the blanching box 1; the cylinder 23 is fixed on the slider of the linear module 22, and the motor 24 is installed on the movable plug of the cylinder 23 and connected to the blanching basket 3; the linear module 22 is used to move the horizontal position of the blanching basket 3 so that it is misaligned with the gantry 21, so that the staff can take the vegetables in the blanching basket 3 out of the outside; the cylinder 23 is used to change the height position of the blanching basket 3 to put it into the blanching box 1, and the motor 24 is used to drive the blanching basket 3 to rotate.

[0034] Reference Figure 1 and Figure 2 The blanching basket 3 includes a bottom plate 31, a cover plate 32, a plurality of mesh plates 33 and a plurality of connecting plates 34. The cover plate 32 is fixed to the output shaft of the motor 24. The two ends of the connecting plate 34 respectively connect the corners of the bottom plate 31 and the cover plate 32. A mounting groove 35 is provided on the side where two adjacent connecting plates 34 are close to each other. The two ends of the mesh plate 33 are respectively inserted into the mounting grooves 35 of the two connecting plates 34. When the mesh plate 33 is fully inserted into the mounting grooves 35, the bottom of the mesh plate 33 abuts against the upper surface of the bottom, and the side of the mesh plate 33 abuts against the cover plate 32.

[0035] When the vegetables are blanched, the mesh plate 33 is removed from between the two connecting plates 34 to facilitate cleaning of the bottom plate 31 and the mesh plate 33; and the mesh plate 33 with different gaps can be replaced according to the particle size of the vegetables, so that hot water can better enter the blanching basket 3 and increase the blanching effect of the vegetables.

[0036] Reference Figure 3The inner wall of the installation groove 35 is provided with a rubber layer 36, and the rubber layer 36 is integrally formed with a plurality of elastic blocks 37; the side wall of the mesh plate 33 is provided with a plurality of elastic slots 38 for the elastic blocks 37 to be inserted into. The provision of the rubber layer 36 can increase the friction between the mesh plate 33 and the inner wall of the installation groove 35, and the insertion and matching of the elastic blocks 37 and the elastic slots 38 can increase the stability of the mesh plate 33 installed in the installation groove 35, and reduce the free sliding of the mesh plate 33 in the installation groove 35 during the rotation of the blanching basket 3.

[0037] Reference Figure 2 A rubber column 5 is provided on one side of the bottom plate 31 close to the cover plate 32. In this embodiment, the rubber column 5 is made of food-grade high-temperature resistant rubber material; the extension direction of the rubber column 5 is staggered with the axial direction of the output shaft of the motor 24; during the rotation of the blanching basket 3 driven by the motor 24, the setting of the rubber column 5 can increase the disturbance effect of the water flow in the blanching basket 3, thereby further improving the uniformity of blanching the vegetables.

[0038] The implementation principle of a high-brittle quick-frozen vegetable uniform blanching machine in the embodiment of the present application is:

[0039] Rotating the vegetables into the bleaching box can cause the vegetables to constantly change their position during the blanching process, thereby increasing their contact with hot water; and the air pump injects bubbles into the bleaching box to produce a strong and gentle water flow, thereby mixing the blanching water and vegetables more fully, thereby eliminating blanching dead corners and further increasing the uniformity of blanching the vegetables.

[0040] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A high-brittle quick-frozen vegetable uniform blanching machine, characterized in that: The invention comprises a blanching box (1), a lifting assembly (2), and a blanching basket (3); the lifting assembly (2) is mounted on the blanching box (1) and is used to place the blanching basket (3) into the blanching box (1); the lifting assembly (2) is mounted with a first motor (24), and the output shaft of the first motor (24) is connected to the blanching basket (3); and an airflow stirring assembly (4) is arranged in the blanching box (1).

2. A uniform blanching machine for quick-frozen vegetables with high brittleness according to claim 1, characterized in that: The air flow stirring assembly (4) comprises an air pump and a plurality of air outlet pipes (41), wherein the air pump is connected to all the air outlet pipes (41); all the air outlet pipes (41) are installed in the blanching box (1), and the air outlet pipes (41) are provided with air outlet holes (42) connected to the blanching box (1).

3. A uniform blanching machine for quick-frozen vegetables with high brittleness according to claim 2, characterized in that: The air outlet pipe (41) is installed on the inner wall of the blanching box (1).

4. The high-brittle quick-frozen vegetable uniform blanching machine according to claim 1, characterized in that: The blanching basket (3) comprises a bottom plate (31), a cover plate (32) and a plurality of mesh plates (33); the cover plate (32) is connected to the first motor (24); and the mesh plates (33) are detachably mounted between the bottom plate (31) and the connecting plate (34).

5. A uniform blanching machine for quick-frozen vegetables with high brittleness according to claim 4, characterized in that: A plurality of connecting plates (34) are arranged between the cover plate (32) and the connecting plate (34), and a mounting groove (35) is provided on one side of the connecting plates (34) close to each other; both sides of the mesh plate (33) are respectively inserted into the mounting grooves (35), and a rubber layer (36) is provided on the inner wall of the mounting groove (35).

6. A uniform blanching machine for quick-frozen vegetables with high brittleness according to claim 5, characterized in that: An elastic clamping groove (38) is formed on the outer wall of the mesh plate (33), and an elastic clamping block (37) is integrally formed on the rubber layer (36).

7. The high-brittle quick-frozen vegetable uniform blanching machine according to claim 1, characterized in that: A rubber column (5) is vertically arranged in the blanching basket (3), and the rubber column (5) is arranged in a staggered manner with respect to the axial direction of the output shaft of the first motor (24).

8. The high-brittle quick-frozen vegetable uniform blanching machine according to claim 1, characterized in that: The lifting assembly (2) comprises a gantry (21), a linear module (22), and a cylinder (23); the gantry (21) is mounted on the top of the blanching box (1); the linear module (22) is mounted on a side of the gantry (21) close to the blanching box (1); and the cylinder (23) is mounted on the linear module (22) and connected to the first motor (24).