Sludge scraper
The sludge scraping machine automates the scraping of sludge from filter plates using a conveyor belt system and suction cup claws, enhancing efficiency in sewage treatment.
Patent Information
- Application Number
- CN202420801714.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Existing manual methods for scraping sludge from filter plates in sewage treatment are inefficient.
A sludge scraping machine with components like a first conveyor belt, pushing component, sludge scraping component, and second material taking component, which automate the process of scraping and delivering filter plates, using suction cup claws and lifting cylinders to handle and position the plates.
Enables automatic and efficient scraping of sludge from filter plates, improving operational efficiency by automating the process.
Smart Images

Figure CN222286508U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sludge scraper. Background Art
[0002] In sewage treatment, filter plates are used to filter solids in sewage. After long-term use, sludge will be deposited on the filter plates. The sludge will affect the filtering effect of the filter plates. Therefore, the sludge on the filter plates needs to be scraped off regularly, but the existing manual method is usually used, which is inefficient. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the embodiment of the utility model proposes a sludge scraping machine, including a first material taking component, a first conveyor belt, a pushing component, a sludge scraping component, a sludge scraping component, and a second material taking component, wherein the first conveyor belt and the pushing component are arranged side by side, and the sludge scraping component is arranged at the conveying end of the pushing component; the first material taking component is arranged above the first conveyor belt and the pushing component, and the first material taking component is used to take and place the filter plate to be scraped on the first conveyor belt onto the pushing component; the sludge scraping component is arranged above the pushing component, and the sludge scraping component scrapes the sludge when the pushing component pushes the filter plate to be scraped.
[0004] According to some embodiments of the utility model, the first material picking assembly includes a first gantry, a first slide, a first lifting cylinder, and a first suction cup claw. The first slide is fixedly installed on the first gantry, and a first hanger is fixedly installed on the first slide. The first hanger moves back and forth laterally through the first slide. The first lifting cylinder is fixedly installed on the first hanger, and a first mounting plate is installed on the first lifting cylinder. The first suction cup claw is installed at the corners of the first mounting plate.
[0005] According to some embodiments of the utility model, the pushing assembly includes a base frame, a screw rod, and a screw rod slider. The screw rod is rotatably mounted on the base frame, the screw rod is connected to a driving member, the screw rod slider is mounted on the screw rod, and a support plate is fixedly mounted on the screw rod slider.
[0006] According to some embodiments of the utility model, the mud scraping assembly includes a vertical frame, a mounting frame, a rotating plate, and a clamp plate. A lifting drive component is fixed on the top of the vertical frame, and the lifting drive component is connected to the mounting frame. The rotating plate is rotatably mounted on the mounting frame, and the clamp plate is fixedly mounted on the rotating plate, and the scraper is fixedly mounted on the clamp plate.
[0007] According to some embodiments of the utility model, the scraper assembly further includes a spray pipe and a scrubbing roller, the spray pipe is fixed to the back side of the stand, and the scrubbing roller is located below the spray pipe.
[0008] According to some embodiments of the utility model, the second material picking assembly includes a second gantry, a second slide, a second lifting cylinder, and a second suction cup claw. The second slide is fixedly mounted on the second gantry, a second hanger is fixedly mounted on the second slide, the second hanger moves back and forth laterally through the second slide, the second lifting cylinder is fixedly mounted on the second hanger, a second mounting plate is mounted on the second lifting cylinder, and second suction cup claws are mounted at the corners of the second mounting plate.
[0009] The utility model has at least the following beneficial effects:
[0010] The filter plate to be scraped is sent in through the first conveyor belt, and the first material taking component takes the filter plate to be scraped and places it on the pushing component, and the pushing component pushes it to the scraping component. During the pushing process, the scraping component scrapes the sludge on the filter plate to be scraped. After completion, the scraped filter plate is taken by the second material taking component and placed on the scraping component for delivery, thereby realizing automatic scraping of sludge to improve efficiency.
[0011] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0013] Figure 1 It is an overall schematic diagram of an embodiment of the utility model;
[0014] Figure 2 This is a schematic diagram of a first material taking component according to an embodiment of the utility model;
[0015] Figure 3 A schematic diagram of a push-in assembly according to an embodiment of the utility model;
[0016] Figure 4 A schematic diagram of a mud scraping assembly according to an embodiment of the utility model;
[0017] Figure 5 This is a schematic diagram of the second material taking component of an embodiment of the utility model. DETAILED DESCRIPTION
[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0019] Reference Figure 1 A sludge scraper includes a first material taking component 100, a first conveyor belt 200, a pushing component 300, a sludge scraping component 400, a second conveyor belt 500, and a second material taking component 600. The first conveyor belt 200 and the pushing component 300 are arranged side by side, and the second conveyor belt 500 is arranged at the conveying end of the pushing component 300; the first material taking component 100 is arranged above the first conveyor belt 200 and the pushing component 300, and the first material taking component 100 is used to take and place the filter plate to be scraped on the first conveyor belt 200 onto the pushing component 300; the sludge scraping component 400 is arranged above the pushing component 300, and the sludge scraping component 400 scrapes the sludge when the pushing component 300 pushes the filter plate to be scraped.
[0020] The filter plate to be scraped is fed in through the first conveyor belt 200, the first material taking component 100 takes the filter plate to be scraped and places it on the pushing component 300, the pushing component 300 pushes it to the second conveyor belt 500, during the pushing process, the scraping component 400 scrapes the sludge on the filter plate to be scraped, after completion, the scraped filter plate is taken by the second material taking component 600 and placed on the second conveyor belt 500 for delivery, so as to realize automatic scraping of sludge and improve efficiency.
[0021] Reference Figure 2 Specifically, the first material picking assembly 100 includes a first gantry 110, a first slide 120, a first lifting cylinder 130, and a first suction cup claw 140. The first gantry 110 is fixedly installed with the first slide 120, and the first hanger 150 is fixedly installed on the first slide 120. The first hanger 150 moves back and forth laterally through the first slide 120. The first lifting cylinder 130 is fixedly installed on the first hanger 150, and the first lifting cylinder 130 is installed with a first mounting plate 160. The first suction cup claws 140 are installed at the corners of the first mounting plate 160.
[0022] The first lifting cylinder 130 lowers the first mounting plate 160, so that the first suction cup claw 140 adsorbs and grabs the filter plate. The first lifting cylinder 130 is reset and moved to the top of the pushing component 300 through the first slide 120. The first lifting cylinder 130 lowers the first mounting plate 160 again, so that the filter plate is placed on the pushing component 300, and the first suction cup claw 140 releases the adsorption and grabbing.
[0023] Reference Figure 3Specifically, the pushing assembly 300 includes a base frame 310, a screw rod 320, and a screw rod slider 340. The screw rod 320 is rotatably installed on the base frame 310, the screw rod 320 is connected to a driving member 350, the screw rod slider 340 is installed on the screw rod 320, and a support plate 360 is fixedly installed on the screw rod slider 340. The driving member 350 drives the screw rod 320 to rotate, so that the screw rod slider 340 moves on the screw rod 320.
[0024] Reference Figure 4 Specifically, the sludge scraping assembly 400 includes a stand 410, a mounting frame 420, a rotating plate 430, and a clamp plate 440. A lifting drive member 450 is fixed to the top of the stand 410, and the lifting drive member 450 is connected to the mounting frame 420. The height of the scraper 460 is adjusted by the lifting drive member 450. The position of the scraper 460 is adjusted according to the thickness of the sludge to ensure that it can be scraped thoroughly. The rotating plate 430 is rotatably installed on the mounting frame 420, and the clamp plate 440 is fixedly installed on the rotating plate 430. The scraper 460 is fixedly installed on the clamp plate 440, and the rotating plate 430 adjusts the angle of entry of the scraper 460 by rotating.
[0025] To further improve the cleaning effect, the scraper assembly 400 also includes a spray pipe 470 and a scrubbing roller 480. The spray pipe 470 is fixed to the back side of the stand 410, and the scrubbing roller 480 is located below the spray pipe 470. The spray pipe 470 sprays water downward to rinse the filter plate, and the scrubbing roller 480 rolls the filter plate to further improve the cleaning effect.
[0026] Reference Figure 5 The second material picking assembly 600 includes a second gantry 610, a second slide 620, a second lifting cylinder 630, and a second suction cup claw 640. The second gantry 610 is fixedly installed with the second slide 620, and the second hanger 650 is fixedly installed on the second slide 620. The second hanger 650 moves back and forth laterally through the second slide 620. The second lifting cylinder 630 is fixedly installed on the second hanger 650, and the second lifting cylinder 630 is installed with a second mounting plate 660. Second suction cup claws 640 are installed at the corners of the second mounting plate 660.
[0027] The second lifting cylinder 630 lowers the second mounting plate 660, allowing the second suction cup claw 640 to absorb and grasp the filter plate on the push-in assembly 300. The second lifting cylinder 630 is reset and moved to above the second conveyor belt 500 through the second slide 620. The second lifting cylinder 630 lowers the second mounting plate 660 again, allowing the filter plate to be placed on the second conveyor belt 500, and the second suction cup claw 640 releases the absorption and grasping.
[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A sludge scraper, characterized in that: The invention comprises a first material taking component (100), a first conveyor belt (200), a pushing component (300), a mud scraping component (400), a second conveyor belt (500), and a second material taking component (600), wherein the first conveyor belt (200) and the pushing component (300) are arranged side by side, and the second conveyor belt (500) is arranged at the conveying end of the pushing component (300); The first material taking component (100) is arranged above the first conveyor belt (200) and the pushing component (300), and the first material taking component (100) is used to take the filter plate to be scraped on the first conveyor belt (200) and place it on the pushing component (300); the scraping component (400) is arranged above the pushing component (300), and the scraping component (400) scrapes away the sludge when the pushing component (300) pushes the filter plate to be scraped.
2. A sludge scraper according to claim 1, characterized in that: The first material picking component (100) includes a first gantry (110), a first slide (120), a first lifting cylinder (130), and a first suction cup claw (140). The first gantry (110) is fixedly mounted on the first slide (120). The first hanger (150) is fixedly mounted on the first slide (120). The first hanger (150) moves back and forth laterally through the first slide (120). The first lifting cylinder (130) is fixedly mounted on the first hanger (150). The first lifting cylinder (130) is mounted on the first mounting plate (160). The first suction cup claw (140) is mounted at the corner of the first mounting plate (160).
3. A sludge scraper according to claim 1, characterized in that: The push-in assembly (300) comprises a base frame (310), a screw rod (320), and a screw rod slider (340); the screw rod (320) is rotatably mounted on the base frame (310); the screw rod (320) is connected to a driving member (350); the screw rod slider (340) is mounted on the screw rod (320); and a support plate (360) is fixedly mounted on the screw rod slider (340).
4. A sludge scraper according to claim 1, characterized in that: The mud scraping assembly (400) comprises a stand (410), a mounting frame (420), a rotating plate (430), and a clamping plate (440); a lifting drive member (450) is fixed on the top of the stand (410); the lifting drive member (450) is connected to the mounting frame (420); the rotating plate (430) is rotatably mounted on the mounting frame (420); the clamping plate (440) is fixedly mounted on the rotating plate (430); and the scraper (460) is fixedly mounted on the clamping plate (440).
5. A sludge scraper according to claim 4, characterized in that: The mud scraping assembly (400) further comprises a spray pipe (470) and a scrubbing roller (480); the spray pipe (470) is fixed to the back side of the stand (410), and the scrubbing roller (480) is located below the spray pipe (470).
6. A sludge scraper according to claim 1, characterized in that: The second material picking assembly (600) includes a second gantry (610), a second slide (620), a second lifting cylinder (630), and a second suction cup claw (640). The second gantry (610) is fixedly mounted on the second slide (620), a second hanger (650) is fixedly mounted on the second slide (620), the second hanger (650) moves back and forth laterally through the second slide (620), the second lifting cylinder (630) is fixedly mounted on the second hanger (650), a second mounting plate (660) is mounted on the second lifting cylinder (630), and second suction cup claws (640) are mounted at the corners of the second mounting plate (660).
