Stainless steel hinge detection tool
By designing stainless steel hinge detection tools, the CCD camera and electric telescopic rod automatically detect and deal with unqualified products, the problem of low manual inspection efficiency is solved, and efficient and accurate detection and automated collection is achieved.
Patent Information
- Application Number
- CN202421036793.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-14
AI Technical Summary
During the detection of stainless steel hinges, manual hand-eye coordination detection is prone to deviations, which is low in efficiency, making it difficult to accurately determine whether the installation hole position is offset, whether the outer surface is worn and whether the overall deformation is performed.
A stainless steel hinge detection tool is designed, including the frame body, detection components and discharge components. The surface conditions are detected by CCD cameras. The electric telescopic rod and discharge rod automatically introduce unqualified products into the discharge hopper, achieving no artificial naked eye detection.
Improve detection efficiency, reduce manual errors, accurately determine the location of the mounting holes, outer surface wear and overall deformation of the stainless steel hinge, and automatically collect unqualified products into the collection box.
Smart Images

Figure CN222287998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stainless steel hinge processing, in particular to a stainless steel hinge detection tool. Background Art
[0002] A hinge, also known as a hinge, is a mechanical device used to connect two solid objects and allow them to rotate relative to each other. A hinge can be made of movable components or foldable materials. Hinges are mainly installed on doors and windows, while hinges are more often installed on cabinets. They are mainly divided into stainless steel hinges and iron hinges according to the material. During the installation process, stainless steel hinges need to be fixed to the two solid objects through external mounting holes.
[0003] After the stainless steel hinge is processed, it is necessary to check whether the position of the mounting hole on the outside is offset, whether the outer surface is worn, and whether the whole is deformed. However, during the detection process, most of the detection is done by manual hand and eye coordination, which is prone to deviations and has low efficiency. For this reason, the utility model proposes a stainless steel hinge detection tool. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a stainless steel hinge detection tool, which solves the problems in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a stainless steel hinge detection tool, including a frame body, a conveyor belt and a transmission roller are arranged in the middle of the frame body, and a reduction motor, a detection component, a material discharge component, a material discharge hopper, a collection box and a control box are arranged on the outside of the frame body;
[0006] The detection assembly includes a gantry, and a CCD camera is arranged at the upper end of the gantry;
[0007] The unloading assembly includes an electric telescopic rod, a connecting seat is provided at the output end of the electric telescopic rod, an outer sleeve is provided on the outside of the frame body, a rotating shaft is provided in the middle of the outer sleeve, a connecting plate is provided between the rotating shaft and the connecting seat, and a unloading rod is provided on the top of the rotating shaft.
[0008] As a further technical solution of the utility model, the control box and the frame body are fixedly connected by bolts, and a control panel, a control circuit board and a battery are arranged inside the control box.
[0009] As a further technical solution of the utility model, the number of the transmission rollers is two groups and they are symmetrically distributed, the transmission rollers are adapted to the conveyor belts, the output end of the reduction motor is fixedly connected to the end of one group of transmission rollers, and the reduction motor is electrically connected to the control circuit board.
[0010] As a further technical solution of the utility model, the gantry and the frame body are fixedly connected by bolts, the CCD camera and the gantry are fixedly connected by bolts, and the CCD camera and the control circuit board are electrically connected.
[0011] As a further technical solution of the utility model, the electric telescopic rod is electrically connected to the control circuit board, the output end of the electric telescopic rod is fixedly connected to the connecting seat, the outer sleeve is fixedly connected to the frame body by bolts, and the rotating shaft and the outer sleeve are rotatably connected.
[0012] As a further technical solution of the utility model, the rotating shaft and the connecting seat are connected via a connecting plate, and the blanking rod and the rotating shaft are fixedly connected.
[0013] The utility model provides a stainless steel hinge detection tool. Compared with the prior art, it has the following advantages:
[0014] Beneficial effects:
[0015] A stainless steel hinge inspection tool is provided, by installing an inspection component and a blanking component on the outer side of a frame body, during the inspection process of the stainless steel hinge, by inspecting whether the surface mounting hole of the inspection component is offset, whether the outer surface is worn, and whether the entire component is deformed, if any of the above situations occurs, the corresponding electric telescopic rod is started, so that the output end of the electric telescopic rod drives the connecting seat and the connecting plate to drive the rotating shaft to rotate along the inside of the outer sleeve, thereby driving the blanking rod to rotate, when the stainless steel hinge moves to the blanking rod, the stainless steel hinge is scraped to the blanking hopper, and finally slides into the inside of the collection box, so that unqualified products are uniformly collected, thereby eliminating the need for manual visual inspection of the stainless steel hinge, thereby improving the inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a stainless steel hinge detection tool;
[0017] Figure 2 This is a partial disassembled diagram of a stainless steel hinge inspection tool;
[0018] Figure 3 is a side sectional view of a stainless steel hinge inspection tool;
[0019] Figure 4 A stainless steel hinge inspection tool Figure 3 A magnified view of middle;
[0020] Figure 5 Another perspective view of a stainless steel hinge inspection tool.
[0021] In the figure: 1. frame body; 2. conveyor belt; 3. transmission roller; 4. reduction motor; 5. detection component; 51. gantry; 52. CCD camera; 6. unloading component; 61. electric telescopic rod; 62. connecting seat; 63. outer sleeve; 64. rotating shaft; 65. connecting plate; 66. unloading rod; 7. unloading hopper; 8. collecting box; 9. control box. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 The utility model provides a technical solution for a stainless steel hinge detection tool: a stainless steel hinge detection tool, comprising a frame body 1, a conveyor belt 2 and a transmission roller 3 are arranged in the middle of the frame body 1, and a reduction motor 4, a detection component 5, a material discharge component 6, a material discharge hopper 7, a collection box 8 and a control box 9 are arranged on the outer side of the frame body 1;
[0024] Among them, the detection component 5 includes a gantry 51, and a CCD camera 52 is arranged at the upper end of the gantry 51; the unloading component 6 includes an electric telescopic rod 61, and a connecting seat 62 is arranged at the output end of the electric telescopic rod 61, an outer sleeve 63 is arranged on the outer side of the frame body 1, a rotating shaft 64 is arranged in the middle of the outer sleeve 63, a connecting plate 65 is arranged between the rotating shaft 64 and the connecting seat 62, and a unloading rod 66 is arranged on the top of the rotating shaft 64.
[0025] See also Figure 1-3 The control box 9 is fixedly connected to the frame body 1 by bolts. A control panel, a control circuit board and a battery are arranged inside the control box 9. There are two groups of transmission rollers 3 which are symmetrically distributed. The transmission rollers 3 are adapted to the conveyor belt 2. The output end of the reduction motor 4 is fixedly connected to the end of one group of transmission rollers 3. The reduction motor 4 is electrically connected to the control circuit board, which is beneficial to control the conveyor belt 2 for transmission and facilitates the movement of the stainless steel hinge.
[0026] See also Figure 1-3 The gantry 51 is fixedly connected to the frame body 1 by bolts, the CCD camera 52 is fixedly connected to the gantry 51 by bolts, and the CCD camera 52 is electrically connected to the control circuit board, which is conducive to detecting whether the mounting hole on the surface of the stainless steel hinge is offset, whether its outer surface is worn, and whether it is deformed as a whole.
[0027] See also Figure 1-4 The electric telescopic rod 61 is electrically connected to the control circuit board, the output end of the electric telescopic rod 61 is fixedly connected to the connecting seat 62, the outer sleeve 63 is fixedly connected to the frame body 1 by bolts, the rotating shaft 64 is rotatably connected to the outer sleeve 63, the rotating shaft 64 is connected to the connecting seat 62 by a connecting plate 65, and the unloading rod 66 is fixedly connected to the rotating shaft 64, which is conducive to removing unqualified stainless steel hinges and collecting them uniformly.
[0028] The working principle of the utility model is as follows: during the use of the detection tool, the output end of the reduction motor 4 is controlled by the control panel inside the control box 9 to drive the transmission roller 3 to rotate, and at the same time drive the conveyor belt 2 for transportation. The stainless steel hinge is placed on the upper end of the conveyor belt 2, and the bottom of the detection component 5 is used for shooting and monitoring. Unqualified ones are removed by the unloading component 6, and qualified ones are released to facilitate subsequent production operations.
[0029] It should be noted that, through the arrangement of the detection component 5 and the blanking component 6, during the detection of the stainless steel hinge, the CCD camera 52 is supported by the gantry 51 to shoot the stainless steel hinge at the upper end of the conveyor belt 2, and the feedback is sent to the control circuit board, so as to judge whether the surface mounting hole is offset, whether the outer surface is worn, and whether the whole is deformed. In any of the above cases, the corresponding electric telescopic rod 61 is started, so that the output end of the electric telescopic rod 61 drives the connecting seat 62 and the connecting plate 65 to drive the rotating shaft 64 to rotate along the inside of the outer sleeve 63, and then drives the blanking rod 66 to rotate, so that the blanking rod 66 is horizontally blocked in the middle of the conveyor belt 2. When the stainless steel hinge moves to the blanking rod 66, the output end of the electric telescopic rod 61 is reset, driving the rotating shaft 64 to reverse, and further driving the blanking rod 66 to scrape the stainless steel hinge to the blanking hopper 7, and slide through the blanking hopper 7 to the inside of the collection box 8, so that the unqualified products are uniformly collected, so that there is no need to manually detect the quality of the stainless steel hinge with the naked eye, thereby improving the detection efficiency.
Claims
1. A stainless steel hinge inspection tool, comprising a frame body (1), characterized in that: A conveyor belt (2) and a transmission roller (3) are arranged in the middle of the frame body (1), and a reduction motor (4), a detection component (5), a material discharge component (6), a material discharge hopper (7), a collection box (8) and a control box (9) are arranged on the outer side of the frame body (1); The detection component (5) comprises a gantry (51), and a CCD camera (52) is arranged at the upper end of the gantry (51); The material discharge assembly (6) comprises an electric telescopic rod (61), the output end of the electric telescopic rod (61) is provided with a connecting seat (62), the outer side of the frame body (1) is provided with an outer sleeve (63), the middle part of the outer sleeve (63) is provided with a rotating shaft (64), a connecting plate (65) is provided between the rotating shaft (64) and the connecting seat (62), and a material discharge rod (66) is provided at the top of the rotating shaft (64).
2. A stainless steel hinge detection tool according to claim 1, characterized in that: The control box (9) and the frame body (1) are fixedly connected by bolts, and a control panel, a control circuit board and a battery are arranged inside the control box (9).
3. A stainless steel hinge detection tool according to claim 2, characterized in that: The number of the transmission rollers (3) is two groups and they are symmetrically distributed. The transmission rollers (3) are matched with the conveyor belt (2). The output end of the reduction motor (4) is fixedly connected to the end of one group of transmission rollers (3). The reduction motor (4) is electrically connected to the control circuit board.
4. A stainless steel hinge detection tool according to claim 2, characterized in that: The gantry (51) and the frame body (1) are fixedly connected by bolts, the CCD camera (52) and the gantry (51) are fixedly connected by bolts, and the CCD camera (52) and the control circuit board are electrically connected.
5. A stainless steel hinge detection tool according to claim 1, characterized in that: The electric telescopic rod (61) is electrically connected to the control circuit board, the output end of the electric telescopic rod (61) is fixedly connected to the connecting seat (62), the outer sleeve (63) is fixedly connected to the frame body (1) by bolts, and the rotating shaft (64) is rotatably connected to the outer sleeve (63).
6. A stainless steel hinge detection tool according to claim 1, characterized in that: The rotating shaft (64) and the connecting seat (62) are connected via a connecting plate (65), and the unloading rod (66) and the rotating shaft (64) are fixedly connected.
