Wave beating mold of wave beating machine

Through the hydraulic cylinder-driven push-pull rod and guide column structure, combined with the design of guide column and slide column, the metal pipe is fixed, which solves the problem of uneven corrugation caused by shaking of metal pipes in the prior art, and achieves a more stable and uniform corrugation formation .

CN222288447UActive Publication Date: 2025-01-03FOSHAN FUYITONG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421148018.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-03
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When the wave-driver's wave-driver presses, the metal tube is prone to shake when pressing the metal tube, resulting in the ripples of the metal corrugated tube made are not uniform enough and has poor effect.

Method used

A wave-raising mold including a support assembly and a wave-driven main body is designed. The push-pull rod is driven by the hydraulic cylinder to pull the pressing block down. When the pressing block is pressed, the push-pull plate is pressed, so that the push-pull block moves outward from the push-pull groove and is positioned and fixed. The metal tube, combined with the structure of the guide column and the slide column, prevents the metal tube from shaking, and fixes the bottom of the metal tube through the placement grooves of the peripheral plate and the inner plate to ensure its stability.

Benefits of technology

Effectively prevent metal pipes from shaking, ensuring the stability and uniformity of corrugations, improving the production effect of metal corrugated pipes, making the corrugations more symmetrical, and solving the problems of inconsistent corrugations and poor effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waving mould of a waving machine, relates to the technical field of waving machines, and aims to solve the technical problems that the corrugation of a manufactured metal corrugated pipe is not uniform enough and the effect is poorer, the waving mould comprises a supporting assembly and a waving machine main body, the waving machine main body is arranged above the supporting assembly, and the supporting assembly comprises a table top and a bottom plate. The waving machine body comprises a waving assembly, a motor and a hydraulic cylinder, the motor and the hydraulic cylinder are arranged on the top face of the bottom plate, the output end of the motor is connected with a lead screw, the output end of the hydraulic cylinder is connected with a push-pull rod, the top face of the table top is connected with a guide column and a plurality of sliding columns, and a movable disc is arranged on the circumferential side wall of the guide column. A pushing groove and a plurality of pushing holes are formed in the circumferential outer wall of the fixing column, a plurality of pushing blocks are arranged in the pushing groove, pushing columns are connected to the side walls of the pushing blocks, pushing plates are connected to the ends of the pushing columns, and pressing blocks are arranged on the side walls of the pushing plates. The corrugated metal pipe pressing device has the advantages that the corrugated metal pipe pressed by the corrugated metal pipe pressing device is uniform, and the effect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of corrugating machines, and more specifically to a corrugating mould for corrugating machines. Background Art

[0002] The corrugation machine is a device that processes a straight metal tube into a cylindrical thin-walled elastic shell with transverse corrugations. Its main function is to create corrugations on the metal tube to increase the strength and rigidity of the tube, and it can also beautify the appearance.

[0003] The working principle of the corrugating machine is to press the metal pipe into a wave shape through a corrugating die. The corrugating die is usually composed of two upper and lower rollers. The metal pipe is pressed into a corrugated shape through the extrusion of the rollers. It is often used to manufacture products such as corrugated pipes and metal hoses.

[0004] The existing corrugating die of the corrugating machine usually uses two rollers to squeeze the tube wall of the metal tube to form a corrugated shape when pressing the metal tube. During the extrusion process, the metal tube may deviate from the extrusion position due to shaking, resulting in the problem that the corrugations of the manufactured metal corrugated tube are not uniform and the effect is poor. In view of this, we propose a corrugating die for the corrugating machine. Utility Model Content

[0005] The utility model aims to overcome the deficiencies of the prior art, meet practical needs, and provide a corrugating die for a corrugating machine to solve the technical problem that the corrugations of the currently manufactured metal bellows are not uniform enough and the effect is poor.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a wave forming mold of a wave forming machine, comprising a support assembly and a wave forming machine body, the wave forming machine body is arranged above the support assembly, and the wave forming machine body comprises a wave forming assembly;

[0007] The support assembly comprises a table top, the bottom surface of the table top is connected to a support side plate, and the side wall of the support side plate is connected to a bottom plate;

[0008] The main body of the wave machine includes a motor and a hydraulic cylinder arranged on the top surface of the bottom plate, the output end of the motor is connected to a screw rod, the output end of the hydraulic cylinder is connected to a push-pull rod, the top surface of the table is connected to a guide column and a plurality of sliding columns, the circumferential side wall of the guide column is provided with a moving disk, the top surface of the moving disk is provided with a placement groove, the moving disk is penetrated by the screw rod from top to bottom, and the top of the screw rod is connected to a top cover plate;

[0009] The wave-starting component includes a fixed column connected to the top of the guide column, a push groove and a plurality of push holes are opened on the circumferential outer wall of the fixed column, a plurality of push blocks are arranged in the push groove, a push column is connected to the side wall of the push block, the push column passes through the push hole, a push plate is connected to the end of the push column, a spring is arranged on the circumferential outer wall of the push column, a pressure block is arranged on the side wall of the push plate, and the bottom of the pressure block is connected to the push-pull rod.

[0010] Preferably, the guide column is a hollow tubular structure, the bottom surface of the guide column is fixed to the top surface of the table by bolts, and the push-pull rod passes through the table and extends to the internal space of the guide column.

[0011] Preferably, the movable plate is penetrated from top to bottom by the guide column and the plurality of sliding columns, and the holes of the movable plate are slidably connected to the circumferential outer walls of the guide column and the sliding column.

[0012] Preferably, the movable disk is threadedly connected to the screw rod, and the top of the screw rod is rotatably connected to the bottom surface of the top cover plate.

[0013] Preferably, the fixing column is a hollow tubular structure, and the bottom of the fixing column is threadedly connected to the circumferential inner wall of the guide column.

[0014] Preferably, the circumferential outer wall of the guide column is provided with a fixed bottom plate, the bottom surface of the fixed bottom plate is connected to the top surface of the movable disk, the bottom surface of the fixed bottom plate is provided with an outer plate and an inner plate, and a placement groove is formed between the side wall of the outer plate and the side wall of the inner plate.

[0015] Preferably, one end of the spring is connected to the circumferential inner wall of the fixing column, and the other end of the spring is connected to the side wall of the push plate.

[0016] Preferably, the pressing block is in the shape of a cone truncated from its cone head, and the shape of the inner cavity of the fixing column matches the shape of the pressing block.

[0017] Preferably, the side wall of the push plate is an inclined arc surface structure, the side wall of the push plate is in contact with the side wall of the pressing block, and the side wall of the push block is a semi-circular arc surface structure.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. The utility model drives the push-pull rod to pull the pressing block downward through the hydraulic cylinder. During the pressing process of the pressing block, multiple push plates are pressed to move toward the circumferential inner wall of the fixed column, and the push column is further moved outward from the push hole, driving the push block to leave the push groove and press toward the circumferential inner wall of the metal pipe. When the multiple push blocks contact the circumferential inner wall of the metal pipe, the metal pipe can be positioned and fixed to prevent it from shaking. As the pressing block is continuously pressed downward, the multiple push blocks are driven to gradually press outward around the circumferential inner wall of the metal pipe, and the side wall of the metal pipe is pressed to form a corrugated shape. During the pressing process, the metal pipe is subjected to the forces of the multiple push blocks in different directions, so that it is fixed more firmly on the guide column and is less likely to shake, which is beneficial to the stability of the pressing process and the better pressing effect, thereby solving the problem that the corrugations of the manufactured metal bellows are not uniform and the effect is poor.

[0020] 2. The utility model also inserts the metal tube into the guide column through the placement groove set between the outer plate and the inner plate, and the bottom of the metal tube is inserted into the placement groove, which can fix the metal tube and prevent the metal tube from shaking easily during the process of pressing the corrugations. The side wall of the push block is a semi-circular arc surface structure, and the surface of the semi-circular arc surface structure is relatively smooth, which is not easy to crush the tube wall of the metal tube, which is conducive to making the corrugation pressed into the metal tube more uniform, further solving the problem that the corrugation of the manufactured metal bellows is not uniform enough and the effect is poor. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure perspective of the utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second perspective;

[0023] Figure 3 It is an enlarged schematic diagram of the structure of point A of the utility model;

[0024] Figure 4 This is a schematic diagram of the connection structure between the guide column and the wave-generating component of the utility model;

[0025] Figure 5 This is a schematic diagram of the disassembly of the wave-generating component structure of the utility model;

[0026] Figure 6 This is a schematic diagram of the push block structure of the utility model;

[0027] Figure 7 The utility model is a schematic diagram of a use state.

[0028] Description of the numbers in the figure:

[0029] 1. Support assembly; 2. Wave making machine body; 3. Wave making assembly; 101. Table; 102. Support side plate; 103. Bottom plate; 201. Guide column; 202. Sliding column; 203. Moving plate; 204. Screw rod; 205. Motor; 206. Hydraulic cylinder; 207. Fixed bottom plate; 208. Outer plate; 209. Placement groove; 210. Inner plate; 211. Push-pull rod; 212. Top cover plate; 301. Fixed column; 302. Push groove; 303. Push hole; 304. Spring; 305. Pressure block; 306. Push block; 307. Push column; 308. Push plate. DETAILED DESCRIPTION

[0030] like Figures 1 to 6 As shown, the utility model relates to a wave forming mold of a wave forming machine, comprising a support assembly 1 and a wave forming machine body 2, wherein the wave forming machine body 2 is arranged above the support assembly 1, and the wave forming machine body 2 comprises a wave forming assembly 3;

[0031] The support assembly 1 includes a table top 101, the bottom surface of the table top 101 is connected to a support side plate 102, and the side wall of the support side plate 102 is connected to a bottom plate 103;

[0032] The wave machine body 2 includes a motor 205 and a hydraulic cylinder 206 arranged on the top surface of the bottom plate 103, the output end of the motor 205 is connected to a screw rod 204, the output end of the hydraulic cylinder 206 is connected to a push-pull rod 211, the top surface of the table 101 is connected to a guide column 201 and four sliding columns 202, the circumferential side wall of the guide column 201 is provided with a moving disk 203, the top surface of the moving disk 203 is provided with a placement groove 209, the moving disk 203 is penetrated from top to bottom by a screw rod 204, and the top of the screw rod 204 is connected to a top cover plate 212;

[0033] In the embodiment of the utility model, by inserting the metal tube into the guide column 201 and inserting the bottom of the metal tube into the placement groove 209, the metal tube can be fixed to prevent the metal tube from shaking during the corrugation pressing process. Furthermore, the motor 205 drives the screw rod 204 to rotate, and the movable plate 203 is slowly raised during the rotation of the screw rod 204.

[0034] The wave-generating component 3 includes a fixed column 301 connected to the top of the guide column 201, a push groove 302 and a plurality of push holes 303 are provided on the circumferential outer wall of the fixed column 301, a plurality of push blocks 306 are arranged in the push groove 302, a push column 307 is connected to the side wall of the push block 306, the push column 307 passes through the push hole 303, a push plate 308 is connected to the end of the push column 307, a spring 304 is provided on the circumferential outer wall of the push column 307, a pressure block 305 is provided on the side wall of the push plate 308, and the bottom of the pressure block 305 is connected to the push-pull rod 211;

[0035] In the embodiment of the present invention, the push-pull rod 211 is driven by the hydraulic cylinder 206 to do an upward pushing and downward pulling movement. When pulling downward, the push-pull rod 211 pulls the pressure block 305 to move downward. During the downward pressing process of the pressure block 305, multiple push plates 308 are pressed, so that the push plates 308 move toward the circumferential inner wall of the fixed column 301, and the push column 307 is further moved outward from the push hole 303, driving the push block 306 to leave the push groove 302 and press toward the circumferential inner wall of the metal pipe. When the multiple push blocks 306 contact the circumferential inner wall of the metal pipe, the metal pipe can be positioned and fixed to prevent it from shaking. As the pressure block 305 continues to press downward, it drives the multiple push blocks 306 to gradually press outward around the circumferential inner wall of the metal pipe, pressing the side wall of the metal pipe into a corrugated shape. The metal tube is unlikely to shake, which is beneficial to the stability of the pressing process and achieves a better pressing effect. After the pressing is completed, the hydraulic cylinder 206 drives the push-pull rod 211 to do an upward pushing movement, and the pull rod 211 pushes the pressing block 305 to move upward, so that the push plate 308 loses the pressure applied by the pressing block 305. At this time, the push plate 308 is subjected to the elastic force of the spring 304 and moves toward the inside of the fixed column 301, driving the push block 306 back into the push groove 302, and further drives the screw rod 204 to rotate through the motor 205. During the rotation of the screw rod 204, the movable disk 203 slowly rises, driving the metal tube to rise, and the next corrugation is pressed on the metal tube. In this way, multiple corrugations are pressed on the metal tube, and the pressing process is stable, so that the corrugations after pressing are more uniform.

[0036] Specifically, the guide column 201 is a hollow tubular structure, the bottom surface of the guide column 201 is fixed to the top surface of the table 101 by bolts, the push-pull rod 211 passes through the table 101 and extends to the internal space of the guide column 201, and the hollow tubular structure of the guide column 201 provides movement space for the push-pull rod 211.

[0037] Furthermore, the movable plate 203 is penetrated from top to bottom by a guide column 201 and four slide columns 202 , and the holes of the movable plate 203 are slidably connected to the circumferential outer walls of the guide column 201 and the slide column 202 , so as to facilitate the movable plate 203 to move up and down.

[0038] It is worth noting that the movable plate 203 and the screw rod 204 are threadedly connected, and the top of the screw rod 204 and the bottom surface of the top cover plate 212 are rotatably connected, so that the screw rod 204 can rotate and drive the movable plate 203 to move up and down.

[0039] It is worth noting that the fixing column 301 is a hollow tubular structure, and the bottom of the fixing column 301 is threadedly connected to the inner wall of the circumference of the guide column 201. The threaded connection is convenient for disassembly and maintenance of the wave generator component 3.

[0040] It is worth mentioning that a fixed bottom plate 207 is provided on the circumferential outer wall of the guide column 201, and the bottom surface of the fixed bottom plate 207 is connected to the top surface of the movable disk 203. An outer plate 208 and an inner plate 210 are provided on the bottom surface of the fixed bottom plate 207. A placement groove 209 is formed between the side wall of the outer plate 208 and the side wall of the inner plate 210. The placement groove 209 can play a role in positioning and fixing the metal pipe placed therein through the outer plate 208 and the inner plate 210.

[0041] In addition, one end of the spring 304 is connected to the circumferential inner wall of the fixed column 301, and the other end of the spring 304 is connected to the side wall of the push plate 308. The spring 304 cooperates with the inner wall of the fixed column 301 to exert an elastic force on the push plate 308, which is conducive to the push plate 308 being reset by the elastic force.

[0042] Secondly, the pressing block 305 is the shape of a cone without a cone head, and the inner cavity shape of the fixed column 301 matches the shape of the pressing block 305, which is conducive to the pressing process of the pressing block 305. The inner cavity space of the fixed column 301 gradually decreases toward the inner wall, making it convenient to press the push plate 308 to move it toward the circumferential inner wall of the fixed column 301.

[0043] Finally, the side wall of the push plate 308 is an inclined arc surface structure, and the side wall of the push plate 308 fits with the side wall of the pressure block 305, so that the side wall of the pressure block 305 can better push the push plate 308 to move during the downward movement of the pressure block 305. The side wall of the push block 306 is a semi-circular arc surface structure, which is conducive to pressing the metal tube into a more uniform corrugated shape, and the arc surface structure is not easy to crush the tube wall of the metal tube.

[0044] Working principle: This embodiment provides a wave forming mold of a wave forming machine. When in use, the metal tube is inserted into the guide column 201, the bottom of the metal tube is inserted into the placement groove 209, and the push-pull rod 211 is driven by the hydraulic cylinder 206 to push up and pull down. When pulling down, the push-pull rod 211 pulls the pressing block 305 to move downward. During the downward pressing process of the pressing block 305, multiple push plates 308 are pressed, so that the push plates 308 move toward the circumferential inner wall of the fixed column 301, and further the push column 307 moves outward from the push hole 303, driving the push block 306 to leave the push groove 302 and press toward the circumferential inner wall of the metal tube. As the pressing block 305 continues to press downward, multiple push blocks 306 are driven to move. 6 The inner wall of the circle around the metal tube is gradually pressed outward, and the side wall of the metal tube is pressed to form a corrugated shape. After the pressing is completed, the hydraulic cylinder 206 drives the push-pull rod 211 to push upward, and the pull rod 211 pushes the pressing block 305 to move upward, so that the push plate 308 loses the pressure applied by the pressing block 305. At this time, the push plate 308 is affected by the elastic force of the spring 304 and moves toward the inside of the fixed column 301, driving the push block 306 back to the push groove 302, and further drives the lead screw 204 to rotate through the motor 205. During the rotation of the lead screw 204, the movable plate 203 slowly rises, driving the metal tube to rise, and the next corrugation pressing work is performed on the metal tube.

[0045] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A corrugating die for a corrugating machine, characterized in that: It comprises a support component (1) and a wave machine body (2), wherein the wave machine body (2) is arranged above the support component (1), and the wave machine body (2) comprises a wave generating component (3); The support assembly (1) comprises a table top (101), the bottom surface of the table top (101) is connected to a support side plate (102), and the side wall of the support side plate (102) is connected to a bottom plate (103); The wave machine body (2) comprises a motor (205) and a hydraulic cylinder (206) arranged on the top surface of the bottom plate (103); the output end of the motor (205) is connected to a screw rod (204); the output end of the hydraulic cylinder (206) is connected to a push-pull rod (211); the top surface of the table (101) is connected to a guide column (201) and a plurality of sliding columns (202); a movable disk (203) is arranged on the circumferential side wall of the guide column (201); a placement groove (209) is arranged on the top surface of the movable disk (203); the screw rod (204) penetrates the movable disk (203) from top to bottom; and the top of the screw rod (204) is connected to a top cover plate (212); The wave-generating component (3) comprises a fixed column (301) connected to the top of the guide column (201); a push groove (302) and a plurality of push holes (303) are provided on the circumferential outer wall of the fixed column (301); a plurality of push blocks (306) are arranged in the push groove (302); a push column (307) is connected to the side wall of the push block (306); the push column (307) passes through the push hole (303); a push plate (308) is connected to the end of the push column (307); a spring (304) is provided on the circumferential outer wall of the push column (307); a pressure block (305) is provided on the side wall of the push plate (308); and the bottom of the pressure block (305) is connected to the push-pull rod (211).

2. The corrugating die of the corrugating machine according to claim 1, characterized in that: The guide column (201) is a hollow tubular structure; the bottom surface of the guide column (201) is fixed to the top surface of the table (101) by bolts; and the push-pull rod (211) passes through the table (101) and extends to the internal space of the guide column (201).

3. The corrugating die of the corrugating machine according to claim 1, characterized in that: The movable plate (203) is penetrated from top to bottom by the guide column (201) and a plurality of the sliding columns (202); the holes of the movable plate (203) are slidably connected to the circumferential outer walls of the guide column (201) and the sliding columns (202).

4. The corrugating die of the corrugating machine according to claim 1, characterized in that: The movable disk (203) is threadedly connected to the screw rod (204), and the top of the screw rod (204) is rotatably connected to the bottom surface of the top cover plate (212).

5. The corrugating die of the corrugating machine according to claim 1, characterized in that: The fixing column (301) is a hollow tubular structure, and the bottom of the fixing column (301) is threadedly connected to the circumferential inner wall of the guide column (201).

6. The corrugating die of the corrugating machine according to claim 1, characterized in that: The circumferential outer wall of the guide column (201) is provided with a fixed bottom plate (207), the bottom surface of the fixed bottom plate (207) is connected to the top surface of the movable plate (203), the bottom surface of the fixed bottom plate (207) is provided with an outer plate (208) and an inner plate (210), and a placement groove (209) is formed between the side wall of the outer plate (208) and the side wall of the inner plate (210).

7. The corrugating die of the corrugating machine according to claim 1, characterized in that: One end of the spring (304) is connected to the circumferential inner wall of the fixing column (301), and the other end of the spring (304) is connected to the side wall of the push plate (308).

8. The corrugating die of the corrugating machine according to claim 1, characterized in that: The pressing block (305) is in the shape of a cone truncated from its cone head, and the shape of the inner cavity of the fixing column (301) matches the shape of the pressing block (305).

9. The corrugating die of the corrugating machine according to claim 1, characterized in that: The side wall of the push plate (308) is an inclined arc surface structure, the side wall of the push plate (308) is in contact with the side wall of the pressing block (305), and the side wall of the push block (306) is a semi-circular arc surface structure.