Spray type forge piece cooling device

Abstract

The utility model relates to the technical field of forge piece machining equipment, in particular to a spray type forge piece cooling device which comprises a cooling box, a first supporting plate is fixedly installed on the outer wall of one side of the cooling box, a water tank is fixedly installed on the outer wall of the top of the first supporting plate, and a water spraying mechanism is arranged on the outer wall of the top of the cooling box. The water spraying mechanism comprises a water pump. According to the water tank, the defects in the prior art are overcome, under the matching action of the air conditioner and the like, the air conditioner is started, the air conditioner absorbs air through the air suction pipe and then refrigerates the air through the inside, the cooled air is conveyed into the water tank through the air outlet pipe, and water in the water tank is cooled; and cooling water can be sprayed to the forge piece in a spraying mode through the multiple atomizing nozzles, cooling treatment is completed, then the cooling effect can be improved, the working efficiency can be improved, the water can be collected and recycled by arranging the water collecting tank, and waste of water resources is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of forging processing equipment, in particular to a spray-type forging cooling device. Background Art

[0002] For small and large forgings produced in the nuclear power, chemical, machinery, boiler and other industries, their comprehensive performance is required to be higher and higher, so they all need to be heat treated, so they are equipped with small and large heat treatment furnaces.

[0003] After searching, the Chinese patent application publication number CN211420236U discloses a spray cooling device for annular forgings, including a main box body and a water tank connected to the main box body, the main box body is provided with a water inlet pipe connected to the water tank, and a plurality of atomizing nozzles are evenly distributed above the water inlet pipe.

[0004] The spray cooling device for annular forgings in the above patent has the following shortcomings: although the device can improve the sealing effect and ensure better atomization cooling effect, the device is not provided with a device for cooling the water in the water tank, resulting in a not particularly good cooling effect, and the time required for cooling will be increased, thereby reducing work efficiency, and the device is not provided with a device for collecting the water after spraying, thereby wasting water resources. Utility Model Content

[0005] The purpose of the utility model is to solve or at least alleviate the problem in the prior art that the device is not provided with a device for cooling the water in the water tank, resulting in a poor cooling effect, and the time required for cooling is increased, thereby reducing work efficiency.

[0006] To achieve the above object, the utility model provides the following technical solution: a spray-type forging cooling device, comprising a cooling box, a first support plate is fixedly mounted on one side outer wall of the cooling box, a water tank is fixedly mounted on the top outer wall of the first support plate, and a water spray mechanism is provided on the top outer wall of the cooling box;

[0007] The water spray mechanism includes a water pump, which is fixedly installed on the top outer wall of the cooling box, one end of the water suction port of the water pump is fixedly connected to a water suction pipe, one end of the water suction pipe penetrates the top outer wall of the water tank and is installed inside, one end of the water outlet of the water pump is fixedly connected to a water outlet pipe, one end of the water outlet pipe penetrates the top outer wall of the cooling box and is fixedly penetrated with a water distribution pipe, a plurality of atomizing nozzles are penetrated on the bottom outer wall of the water distribution pipe, and a cooling mechanism is provided on one side of the water tank;

[0008] The cooling mechanism comprises an air conditioner, one end of the air intake port of the air conditioner is fixedly connected with an air intake pipe, one end of the air outlet port of the air conditioner is fixedly connected with an air outlet pipe, and the air outlet pipe penetrates one side outer wall of the water tank and is installed inside.

[0009] By adopting the above technical scheme, firstly, the air conditioner is started, and the air conditioner absorbs air through the air intake pipe, and then refrigerates the air internally. The cooled air is transported to the water tank through the air outlet pipe to complete the cooling of the water in the water tank. At this time, the forgings to be cooled can be placed on the placement plate, and then the water pump is started, and the water pump absorbs the water in the water tank through the water intake pipe, and then the water is transported to the water distribution pipe again through the water outlet pipe, so that the cooled water can be sprayed onto the forgings in a spray manner through multiple atomizing nozzles to complete the cooling process, thereby improving the cooling effect and improving work efficiency.

[0010] Optionally, a second support plate is fixedly mounted on one side outer wall of the water tank, and the air conditioner is fixedly mounted on the top outer wall of the second support plate.

[0011] By adopting the above technical solution, the air conditioner can be supported and installed by providing a second supporting plate.

[0012] Optionally, the air outlet pipe is located in the upper half of the water tank, an exhaust pipe is provided on the top outer wall of the water tank, and an exhaust valve is provided on the exhaust pipe.

[0013] By adopting the above technical solution, the exhaust valve is opened so that the gas in the water tank can be discharged through the exhaust pipe to avoid excessive air pressure in the water tank.

[0014] Optionally, third support plates are fixedly mounted on both inner walls of the cooling box, telescopic rods are fixedly mounted on the top outer walls of the two third support plates, and the same placement plate is fixedly mounted on one end of the top of the two telescopic rods.

[0015] By adopting the above technical solution, the telescopic rod is provided to play an auxiliary adjustment role.

[0016] Optionally, a threaded hole is formed on an outer surface of one side of the two telescopic rods, and an adjusting bolt is screwed into the two threaded holes.

[0017] By adopting the above technical solution, the height of the placement plate can be adjusted according to needs by moving the placement plate upwards, so that the forging is in a better spraying position, avoiding the phenomenon that the distance between the forging and the atomizing nozzle is too long, resulting in reduced cooling effect, and the telescopic rod can be fixed and limited by turning the adjusting bolt after the adjustment is completed.

[0018] Optionally, the placement plate and the two third support plates are mesh-shaped, a box door is hingedly mounted on one side outer wall of the cooling box, and a handle is fixedly mounted on one side outer wall of the box door.

[0019] By adopting the above technical solution, the placement plate and the two third support plates are all arranged to be mesh-shaped, thereby facilitating the flow of water.

[0020] Optionally, a water collecting box is fixedly mounted on the bottom inner wall of the cooling box, and guide plates are fixedly mounted on both side inner walls of the water collecting box.

[0021] By adopting the above technical solution, the guide plate is provided to facilitate water to flow to the middle of the water collecting tank.

[0022] Optionally, a drain pipe is provided on the water collecting tank, one end of the drain pipe passes through the bottom outer wall of the cooling box, and a drain valve is provided on the drain pipe.

[0023] By adopting the above technical solution, the water in the water collecting tank will be discharged through the drain pipe by opening the drain valve.

[0024] Compared with the prior art, the beneficial effects of the utility model are:

[0025] (1) The utility model uses the cooperation of an air conditioner, etc. By starting the air conditioner, the air conditioner absorbs air through the air intake pipe and then cools it internally. The cooled air is transported to the water tank through the air outlet pipe to complete the cooling of the water in the water tank. The cooled water can be sprayed onto the forging in a spray manner through multiple atomizing nozzles to complete the cooling process, thereby improving the cooling effect and work efficiency. By setting up a water collecting tank, water can be collected and recycled to avoid wasting water resources.

[0026] (2) The utility model uses the cooperation of the telescopic rod, etc., and by moving the placement plate upward, the height of the placement plate can be adjusted according to needs, so that the forging is in a better spraying position, avoiding the phenomenon that the distance between the forging and the atomizing nozzle is too long, resulting in reduced cooling effect. By turning the adjusting bolt, the telescopic rod can be fixed and limited after adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0028] Figure 2 This is a schematic diagram of the water pump structure of the utility model;

[0029] Figure 3 This is a schematic diagram of the telescopic rod structure of the utility model;

[0030] Figure 4This is a schematic diagram of the water collecting tank structure of the utility model.

[0031] In the figure: 1. cooling box; 2. box door; 3. handle; 4. water pump; 5. water suction pipe; 6. water outlet pipe; 7. first support plate; 8. water tank; 9. second support plate; 10. air conditioner; 11. air suction pipe; 12. air outlet pipe; 13. exhaust pipe; 14. exhaust valve; 15. water distribution pipe; 16. atomizing nozzle; 17. third support plate; 18. telescopic rod; 19. placement plate; 20. water collecting box; 21. drain pipe; 22. drain valve; 23. threaded hole; 24. adjusting bolt; 25. guide plate. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-4 A spray-type forging cooling device comprises a cooling box 1. A first support plate 7 is fixedly mounted on one side outer wall of the cooling box 1. A water tank 8 is fixedly mounted on the top outer wall of the first support plate 7. The water tank 8 can be provided to supply water. A water spray mechanism is provided on the top outer wall of the cooling box 1. The water spray mechanism can spray water into an atomized state.

[0034] Among them, the water spraying mechanism includes a water pump 4, which is fixedly installed on the top outer wall of the cooling box 1. One end of the water suction port of the water pump 4 is fixedly connected to a water suction pipe 5, one end of the water suction pipe 5 passes through the top outer wall of the water tank 8 and is installed inside, one end of the water outlet of the water pump 4 is fixedly connected to a water outlet pipe 6, one end of the water outlet pipe 6 passes through the top outer wall of the cooling box 1 and is fixedly penetrated and installed with a water distribution pipe 15. By setting the water distribution pipe 15, water can be diverted, and a plurality of atomizing nozzles 16 are penetrated on the bottom outer wall of the water distribution pipe 15. A cooling mechanism is provided on one side of the water tank 8; by setting the cooling mechanism, water can be cooled.

[0035] The cooling mechanism includes an air conditioner 10, one end of the air intake port of the air conditioner 10 is fixedly connected to an air intake pipe 11, and one end of the air outlet port of the air conditioner 10 is fixedly connected to an air outlet pipe 12, which passes through an outer wall of one side of the water tank 8 and is installed inside.

[0036] When in use, first start the air conditioner 10, the air conditioner 10 absorbs air through the air intake pipe 11, and then cools it internally. The cooled air is transported to the water tank 8 through the air outlet pipe 12, and the water in the water tank 8 is cooled. At this time, the forgings to be cooled can be placed on the placement plate 19, and then start the water pump 4, the water pump 4 absorbs the water in the water tank 8 through the water intake pipe 5, and then the water is transported to the water distribution pipe 15 again through the water outlet pipe 6, so that the cooled water can be sprayed onto the forgings in a spray manner through a plurality of atomizing nozzles 16 to complete the cooling process, thereby improving the cooling effect and improving work efficiency.

[0037] For details, please refer to Figure 1 A second support plate 9 is fixedly mounted on one side outer wall of the water tank 8, and the air conditioner 10 is fixedly mounted on the top outer wall of the second support plate 9. The air conditioner 10 can be supported and mounted by providing the second support plate 9.

[0038] For details, please refer to Figure 1-2 The air outlet pipe 12 is located at the upper half of the water tank 8, and the top outer wall of the water tank 8 is provided with an exhaust pipe 13, and the exhaust pipe 13 is provided with an exhaust valve 14. By opening the exhaust valve 14, the gas in the water tank 8 will be discharged through the exhaust pipe 13 to avoid excessive air pressure in the water tank 8.

[0039] For details, please refer to Figure 2-3 The inner walls on both sides of the cooling box 1 are fixedly mounted with third support plates 17, the top outer walls of the two third support plates 17 are fixedly mounted with telescopic rods 18, and the top ends of the two telescopic rods 18 are fixedly mounted with the same placement plate 19. The telescopic rods 18 can be provided to assist in adjustment.

[0040] For details, please refer to Figure 2-3 , threaded holes 23 are provided on the outer surfaces of one side of the two telescopic rods 18, and adjusting bolts 24 are screwed into the two threaded holes 23. By moving the placement plate 19 upward, the height of the placement plate 19 can be adjusted according to demand, so that the forging is in a better spraying position, avoiding the phenomenon that the distance between the forging and the atomizing nozzle 16 is too long, resulting in reduced cooling effect, and by rotating the adjusting bolts 24, the telescopic rod 18 after adjustment can be fixed and limited.

[0041] For details, please refer to Figure 1-2 The placement plate 19 and the two third support plates 17 are all mesh-shaped, a door 2 is hingedly mounted on one side outer wall of the cooling box 1, and a handle 3 is fixedly mounted on one side outer wall of the door 2. By setting the placement plate 19 and the two third support plates 17 to be mesh-shaped, water can flow easily.

[0042] For details, please refer to Figure 3-4The bottom inner wall of the cooling box 1 is fixedly mounted with a water collecting box 20, and the inner walls on both sides of the water collecting box 20 are fixedly mounted with guide plates 25. The guide plates 25 are provided to facilitate water to flow to the middle of the water collecting box 20.

[0043] For details, please refer to Figure 2-4 The water collecting tank 20 is provided with a drain pipe 21, one end of which penetrates the bottom outer wall of the cooling box 1, and the drain pipe 21 is provided with a drain valve 22. By opening the drain valve 22, the water in the water collecting tank 20 is discharged through the drain pipe 21.

[0044] Working principle: when in use, first start the air cooler 10, the air cooler 10 absorbs air through the air intake pipe 11, and then refrigerates it internally, and the cooled air is transported to the water tank 8 through the air outlet pipe 12, and the water in the water tank 8 is cooled. At this time, the forgings to be cooled can be placed on the placement plate 19, and then the water pump 4 is started, and the water pump 4 absorbs the water in the water tank 8 through the water intake pipe 5, and then the water is transported to the water distribution pipe 15 again through the water outlet pipe 6, so that the cooled water can be sprayed on the forgings in a spraying manner through multiple atomizing nozzles 16 to complete the cooling process, thereby improving the cooling effect and improving the work efficiency;

[0045] When the forging is shorter, the placement plate 19 can be moved upward to adjust the height of the placement plate 19 as needed, so that the forging is in a better spraying position, avoiding the forging and the atomizing nozzle 16 being too far away, resulting in reduced cooling effect. The telescopic rod 18 can be fixed and limited by rotating the adjusting bolt 24 after adjustment.

[0046] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A spray-type forging cooling device, comprising a cooling box (1), characterized in that: A first support plate (7) is fixedly mounted on one side outer wall of the cooling box (1), a water tank (8) is fixedly mounted on the top outer wall of the first support plate (7), and a water spray mechanism is provided on the top outer wall of the cooling box (1); The water spray mechanism comprises a water pump (4), the water pump (4) is fixedly installed on the top outer wall of the cooling box (1), one end of the water suction port of the water pump (4) is fixedly connected to a water suction pipe (5), one end of the water suction pipe (5) passes through the top outer wall of the water box (8) and is installed inside, one end of the water outlet of the water pump (4) is fixedly connected to a water outlet pipe (6), one end of the water outlet pipe (6) passes through the top outer wall of the cooling box (1) and is fixedly penetrated and installed with a water distribution pipe (15), a plurality of atomizing nozzles (16) are penetrated through the bottom outer wall of the water distribution pipe (15), and a cooling mechanism is provided on one side of the water box (8); The cooling mechanism comprises an air cooler (10), one end of the air intake port of the air cooler (10) is fixedly connected to an air intake pipe (11), one end of the air outlet port of the air cooler (10) is fixedly connected to an air outlet pipe (12), and the air outlet pipe (12) penetrates one side outer wall of the water tank (8) and is installed inside.

2. A spray-type forging cooling device according to claim 1, characterized in that: A second support plate (9) is fixedly mounted on one side outer wall of the water tank (8), and the air conditioner (10) is fixedly mounted on the top outer wall of the second support plate (9).

3. A spray-type forging cooling device according to claim 1, characterized in that: The air outlet pipe (12) is located at the upper half of the water tank (8), an exhaust pipe (13) is provided on the top outer wall of the water tank (8), and an exhaust valve (14) is provided on the exhaust pipe (13).

4. A spray-type forging cooling device according to claim 1, characterized in that: The inner walls on both sides of the cooling box (1) are fixedly mounted with third support plates (17), the top outer walls of the two third support plates (17) are fixedly mounted with telescopic rods (18), and the top ends of the two telescopic rods (18) are fixedly mounted with the same placement plate (19).

5. A spray-type forging cooling device according to claim 4, characterized in that: A threaded hole (23) is provided on one side outer surface of the two telescopic rods (18), and an adjusting bolt (24) is screwed into the two threaded holes (23).

6. A spray-type forging cooling device according to claim 4, characterized in that: The placement plate (19) and the two third support plates (17) are both mesh-shaped, a box door (2) is hingedly mounted on one side outer wall of the cooling box (1), and a handle (3) is fixedly mounted on one side outer wall of the box door (2).

7. A spray-type forging cooling device according to claim 1, characterized in that: A water collecting box (20) is fixedly mounted on the inner wall at the bottom of the cooling box (1), and guide plates (25) are fixedly mounted on the inner walls on both sides of the water collecting box (20).

8. A spray-type forging cooling device according to claim 7, characterized in that: The water collecting box (20) is provided with a drainage pipe (21), one end of the drainage pipe (21) penetrates the bottom outer wall of the cooling box (1), and the drainage pipe (21) is provided with a drainage valve (22).

Images