Generator part welding equipment
The generator component welding device addresses the manual rotation issue by using a motor-driven gear system for automatic direction adjustment, enhancing operator efficiency and welding precision.
Patent Information
- Application Number
- CN202421073856.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Existing welding equipment for generator components lacks the ability to automatically rotate the components, requiring manual adjustment of the welding direction, which increases operator workload and reduces efficiency.
A generator component welding device with a motor-driven gear system that rotates the clamping assembly, allowing for automatic adjustment of the welding direction, featuring a clamping assembly with a cross plate and clamping blocks for stable fixation and a motor-driven rotating baffle for component rotation.
Facilitates automatic rotation of generator components, reducing operator workload and improving welding efficiency by enabling seamless direction adjustment during the welding process.
Smart Images

Figure CN222289191U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a welding equipment for generator parts. Background Art
[0002] Welding technology plays a vital role in the manufacture of generator components. The diversity of welding processes: Welding, as a manufacturing process for connecting metals or other thermoplastic materials, can be achieved in a variety of ways, including gas welding, resistance welding, arc welding, induction welding and laser welding. These processes select appropriate methods according to different requirements such as welding materials, required accuracy and strength. Welding technology is not only used in the manufacture of new equipment, but also plays a role in equipment maintenance and repair. For example, cylinder cracks, valve sealing surfaces, header pipe seat cracks, and wear or fracture of shaft components can all be repaired by welding technology.
[0003] The welding equipment in the prior art cannot automatically rotate the generator components to be welded, which is inconvenient for welding. When welding on different surfaces, the direction needs to be manually adjusted. Frequent rotation increases the workload of operators and reduces work efficiency. Therefore, we propose a generator component welding equipment to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to provide a generator component welding device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A welding device for generator components comprises: a workbench, wherein two sliding plates are slidably installed on the fixed rod of the workbench, and a connecting plate is fixedly installed on one side of the sliding plate, a large gear is rotatably installed in the connecting plate, a clamping plate is fixedly installed on one side of the large gear, and the clamping plate is rotatably installed in the connecting plate, a fixing plate is fixedly installed on the top of the workbench, a mounting motor is fixedly installed on one side of the fixing plate, a rotating roller is fixedly installed on the output end of the mounting motor, two plug-in rings are slidably installed on the rotating roller, a small gear is fixedly installed on the plug-in ring, the small gear is meshed with the large gear, a connecting square plate is fixedly installed on one side of the connecting plate, the small gear is rotatably installed in the connecting square plate, a rotating hole matching the plug-in ring is opened on the connecting square plate, a fixing block is fixedly installed on one side of the fixing plate, an electric push rod is fixedly installed in the fixing block, a welding gun head is fixedly installed on the output end of the electric push rod, and a clamping assembly is arranged in the clamping plate.
[0007] Preferably, the clamping assembly includes: a cross plate and a clamping block, a connecting motor is fixedly installed in the clamping plate, a spiral rod is fixedly installed on the output end of the connecting motor, a cross plate is threadedly connected to the spiral rod, a plurality of rotating connecting rods are fixedly installed on the top of the cross plate, the same clamping block is fixedly installed on the top of two adjacent rotating connecting rods, small sliders are fixedly installed on both sides of the clamping block, and the clamping block is slidably installed in a sliding square groove opened on the clamping plate.
[0008] Preferably, a fixed motor is fixedly installed on one side of the workbench, a threaded rod is fixedly installed on the output end of the fixed motor, two threaded shift blocks are threadedly connected to the threaded rod, two threads with opposite rotation directions are provided on the threaded rod, two T-shaped sliders are fixedly installed on the bottom end of the sliding plate, and two sliding T-slots matching the T-shaped sliders are provided on the top of the workbench.
[0009] Preferably, a rotating baffle is rotatably installed on the fixed plate, two side clamping plates are fixedly installed on the rotating baffle, an observation hole is opened on the rotating baffle, a glass plate is fixedly installed in the observation hole, and plug-in grooves matching the side clamping plates are opened on the top of the workbench and one side of the fixed plate.
[0010] Preferably, a mounting groove matching the fixed motor is opened on one side of the workbench, a fixed groove matching the installed motor is opened on one side of the fixed plate, a sliding groove matching the threaded shift block is opened on the top of the workbench, and a movable groove matching the connecting square plate is opened on one side of the fixed plate.
[0011] Preferably, a T-shaped ring is fixedly installed on the clamping plate, a rotating groove matching the clamping plate and the T-shaped ring is provided on the sliding plate, a fixed circular groove matching the connecting motor is provided on the clamping plate, and a sliding groove matching the cross plate is provided on the clamping plate.
[0012] Preferably, a connecting square plate is fixedly installed in the plug-in ring, and a sliding socket matching the connecting square plate is provided on the rotating roller.
[0013] In the utility model, the welding equipment for generator parts is described, by rotating the rotating baffle, the fixed plate rotates, driving the side clamping plate and the glass plate to rotate together, so as to open the structure, and then the structure to be welded is placed between the two clamping plates, and the fixed motor is started to drive the threaded rod to rotate, and the threaded rod drives the threaded moving blocks to approach each other, and the connecting motor is started to drive the spiral rod to rotate, drive the cross plate to move, drive the rotating connecting rod to move, thereby driving the clamping block to move, and clamping the structure to be welded;
[0014] In the utility model, a welding device for generator parts is described, by starting the installation motor, allowing it to drive the rotating roller to rotate, driving the plug ring to rotate, thereby driving the small gear to rotate together, the small gear drives the large gear to rotate, so that the large gear drives the clamping plate to rotate together, and then the rotating baffle is closed, and the side clamping plate is inserted into the plug-in slot provided on the fixed plate and the workbench, and finally the electric push rod installed at a height in the fixed block is started to adjust the position, and then the welding gun head is started to weld the structure to be welded;
[0015] The utility model has a reasonable structural design. The rotation of the clamping plate is controlled by installing a motor, a plug-in ring, a small gear and a large gear. The clamping assembly is used to clamp the generator components for better fixation. The generator components are rotated to facilitate their rotation and better welding, thereby reducing the workload of operators and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a generator component welding device proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of a generator component welding device proposed by the utility model;
[0018] Figure 3 It is a partial structural cross-sectional schematic diagram of a generator component welding device proposed by the utility model;
[0019] Figure 4 This is a schematic cross-sectional view of the local structure of a generator component welding device proposed by the utility model;
[0020] Figure 5 The utility model provides a schematic cross-sectional view of a clamping plate structure of a generator component welding device.
[0021] In the figure: 1. workbench; 2. fixed plate; 3. rotating baffle; 4. glass plate; 5. side clamping plate; 6. fixed motor; 7. installed motor; 8. connecting plate; 9. sliding plate; 10. large gear; 11. clamping plate; 12. small gear; 13. fixed block; 14. electric push rod; 15. welding gun head; 16. rotating roller; 17. plug-in ring; 18. T-shaped ring; 19. clamping block; 20. rotating connecting rod; 21. connecting motor; 22. cross plate; 23. threaded rod; 24. threaded shift block; 25. T-shaped slider; 26. spiral rod. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-5 , a generator component welding equipment, comprising: a workbench 1, a fixed rod of the workbench 1 is slidably installed with two sliding plates 9, a connecting plate 8 is fixedly installed on one side of the sliding plate 9, a large gear 10 is rotatably installed in the connecting plate 8, a clamping disk 11 is fixedly installed on one side of the large gear 10, and the clamping disk 11 is rotatably installed in the connecting plate 8, a fixed plate 2 is fixedly installed on the top of the workbench 1, a mounting motor 7 is fixedly installed on one side of the fixed plate 2, a rotating roller 16 is fixedly installed on the output end of the mounting motor 7, two plug-in rings 17 are slidably installed on the rotating roller 16, a small gear 12 is fixedly installed on the plug-in ring 17, and the small gear 12 is meshed with the large gear 10, a connecting square plate is fixedly installed on one side of the connecting plate 8, the small gear 12 is rotatably installed in the connecting square plate, and a rotating hole matching the plug-in ring 17 is opened on the connecting square plate, a fixed block 13 is fixedly installed on one side of the fixed plate 2, an electric push rod 14 is fixedly installed in the fixed block 13, a welding gun head 15 is fixedly installed on the output end of the electric push rod 14, and a clamping assembly is arranged in the clamping disk 11.
[0024] In this embodiment, the clamping assembly includes: a cross plate 22 and a clamping block 19. A connecting motor 21 is fixedly installed in the clamping disk 11, and a spiral rod 26 is fixedly installed on the output end of the connecting motor 21. The cross plate 22 is threadedly connected to the spiral rod 26. A plurality of rotating connecting rods 20 are fixedly installed on the top of the cross plate 22. The same clamping block 19 is fixedly installed on the top of two adjacent rotating connecting rods 20. Small sliders are fixedly installed on both sides of the clamping block 19. The clamping block 19 is slidably installed in a sliding square groove opened on the clamping disk 11 for better clamping, making the clamping more stable and convenient for rotation.
[0025] In this embodiment, a fixed motor 6 is fixedly installed on one side of the workbench 1, and a threaded rod 23 is fixedly installed on the output end of the fixed motor 6. Two threaded shifting blocks 24 are threadedly connected to the threaded rod 23. Two threads with opposite rotation directions are arranged on the threaded rod 23. Two T-shaped sliders 25 are fixedly installed on the bottom end of the sliding plate 9. Two sliding T-slots matching the T-shaped sliders 25 are provided on the top of the workbench 1 to facilitate movement.
[0026] In this embodiment, a rotating baffle 3 is rotatably installed on the fixed plate 2, and two side clamping plates 5 are fixedly installed on the rotating baffle 3. An observation hole is opened on the rotating baffle 3, and a glass plate 4 is fixedly installed in the observation hole. Plug-in grooves matching the side clamping plates 5 are opened on the top of the workbench 1 and one side of the fixed plate 2, which is more convenient for observation. A mounting groove matching the fixed motor 6 is opened on one side of the workbench 1, and a fixed groove matching the mounting motor 7 is opened on one side of the fixed plate 2. A sliding groove matching the threaded shift block 24 is opened on the top of the workbench 1, and a moving groove matching the connecting square plate is opened on one side of the fixed plate 2 for better sliding.
[0027] In this embodiment, a T-shaped ring 18 is fixedly installed on the clamping disk 11, a rotating groove matching the clamping disk 11 and the T-shaped ring 18 is provided on the sliding plate 9, a fixed circular groove matching the connecting motor 21 is provided on the clamping disk 11, and a sliding groove matching the cross plate 22 is provided on the clamping disk 11, which is more convenient for clamping and better for rotation. A connecting square plate is fixedly installed in the plug-in ring 17, and a sliding socket matching the connecting square plate is provided on the rotating roller 16 for better rotation.
[0028] After the two clamping plates 11 have abutted against the structure to be welded, the connecting motor 21 fixedly installed in the clamping plates 11 is started, and the connecting motor 21 drives the screw rod 26 fixedly installed on its output end to rotate, and the screw rod 26 drives the cross plate 22 threadedly connected thereon to move, so that the cross plate 2 2 drives multiple rotating connecting rods 20 fixedly installed thereon to move, and two adjacent rotating connecting rods 20 drive the clamping blocks 19 fixedly installed at the top thereof to move, so as to clamp the structure to be welded, and then the installation motor 7 fixedly installed on one side of the fixed plate 2 is started, so that it drives the rotating roller 16 fixedly installed on its output end to rotate, and the rotating roller 16 drives the plug-in ring 17 slidably installed thereon to rotate when rotating, and the plug-in ring 17 drives the small gear 12 to rotate together, and the small gear 12 drives the large gear 10 meshing on one side thereof to rotate, so that the large gear 10 drives the clamping disk 11 fixedly connected on one side thereof to rotate together, and then the rotating baffle 3 is closed, and the side clamping plate 5 is inserted into the plug-in slot provided on the fixed plate 2 and the workbench 1, and finally the electric push rod 14 highly installed in the fixed block 13 is started to adjust the position, and then the welding gun head 15 is started to weld the structure to be welded.
[0029] The above is a detailed introduction to a generator component welding device provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A generator component welding device, characterized in that: include: A workbench (1), wherein the workbench (1) has two sliding plates (9) slidably mounted on a fixed rod, a connecting plate (8) is fixedly mounted on one side of the sliding plate (9), a large gear (10) is rotatably mounted in the connecting plate (8), a clamping plate (11) is fixedly mounted on one side of the large gear (10), and the clamping plate (11) is rotatably mounted in the connecting plate (8), a fixed plate (2) is fixedly mounted on the top of the workbench (1), a mounting motor (7) is fixedly mounted on one side of the fixed plate (2), a rotating roller (16) is fixedly mounted on the output end of the mounting motor (7), and two plugs are slidably mounted on the rotating roller (16). A connecting ring (17) is fixedly mounted with a small gear (12) on the connecting ring (17), and the small gear (12) meshes with the large gear (10); a connecting square plate is fixedly mounted on one side of the connecting plate (8), and the small gear (12) is rotatably mounted in the connecting square plate; a rotating hole matching the connecting ring (17) is provided on the connecting square plate; a fixing block (13) is fixedly mounted on one side of the fixing plate (2), and an electric push rod (14) is fixedly mounted in the fixing block (13); a welding gun head (15) is fixedly mounted on the output end of the electric push rod (14); and a clamping assembly is provided in the clamping disk (11).
2. A generator component welding device according to claim 1, characterized in that: The clamping assembly comprises: a cross plate (22) and a clamping block (19); a connecting motor (21) is fixedly installed in the clamping disk (11); a spiral rod (26) is fixedly installed on the output end of the connecting motor (21); a cross plate (22) is threadedly connected to the spiral rod (26); a plurality of rotating connecting rods (20) are fixedly installed on the top of the cross plate (22); the tops of two adjacent rotating connecting rods (20) are fixedly installed with the same clamping block (19); small sliding blocks are fixedly installed on both sides of the clamping block (19); and the clamping block (19) is slidably installed in a sliding square groove provided on the clamping disk (11).
3. A generator component welding device according to claim 1, characterized in that: A fixed motor (6) is fixedly mounted on one side of the workbench (1); a threaded rod (23) is fixedly mounted on the output end of the fixed motor (6); two threaded shifting blocks (24) are threadedly connected to the threaded rod (23); two threads with opposite rotation directions are arranged on the threaded rod (23); two T-shaped sliding blocks (25) are fixedly mounted on the bottom end of the sliding plate (9); and two sliding T-slots matching the T-shaped sliding blocks (25) are arranged on the top end of the workbench (1).
4. A generator component welding device according to claim 1, characterized in that: A rotating baffle (3) is rotatably mounted on the fixed plate (2), two side clamping plates (5) are fixedly mounted on the rotating baffle (3), an observation hole is provided on the rotating baffle (3), a glass plate (4) is fixedly mounted in the observation hole, and a plug-in slot matching the side clamping plate (5) is provided on the top of the workbench (1) and one side of the fixed plate (2).
5. The generator component welding equipment according to claim 1, characterized in that: A mounting groove matching the fixed motor (6) is provided on one side of the workbench (1), a fixing groove matching the installed motor (7) is provided on one side of the fixed plate (2), a sliding groove matching the threaded moving block (24) is provided on the top of the workbench (1), and a moving groove matching the connecting square plate is provided on one side of the fixed plate (2).
6. A generator component welding device according to claim 1, characterized in that: A T-shaped circular ring (18) is fixedly mounted on the clamping disk (11), a rotating groove matching the clamping disk (11) and the T-shaped circular ring (18) is provided on the sliding plate (9), a fixed circular groove matching the connecting motor (21) is provided on the clamping disk (11), and a sliding groove matching the cross plate (22) is provided on the clamping disk (11).
7. A generator component welding device according to claim 1, characterized in that: A connecting square plate is fixedly installed inside the plug-in ring (17), and a sliding plug hole matching the connecting square plate is provided on the rotating roller (16).
