Vibration forming machine for preparing pre-baked anode carbon block with holes

By designing a vibration forming machine, the vibration motor and electric guide rails are used to limit the movement path, the drilling and groove of the anode carbon block is completed, and the hole-pre-baked anode carbon block is formed, which solves the long overflow distance of carbon dioxide gas during the electrolysis of the anode carbon block. The problem of improving current efficiency.

CN222290484UActive Publication Date: 2025-01-03贵州兴都新材料有限公司
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Patent Information

Application Number
CN202421142999.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-03
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

During the electrolysis process, the existing anode carbon block has a large area of ​​the anode bottom palm, resulting in a long overflow distance of carbon dioxide gas, resulting in a decrease in current efficiency.

Method used

Design a vibration forming machine, through the cooperation of the first vibration plate and the second vibration plate, the vibration motor and electric guide rail are used to limit the movement path, and the insertion rod penetrates deep into the embryo-making cavity to complete the drilling and groove opening operation, forming hole-based pre-baking Anode charcoal block.

Benefits of technology

It effectively solves the problem of long carbon dioxide gas overflow distance during the electrolysis process of the anode carbon block, and improves current efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The vibration forming machine comprises a first vibration plate and a second vibration plate which is arranged at the top of the first vibration plate and matched with the first vibration plate, the surfaces of the first vibration plate and the second vibration plate are fixedly connected with connecting plates, supporting seats are arranged below the tops of the connecting plates, and the supporting seats are connected with the first vibration plate and the second vibration plate. A plurality of springs are fixedly connected to the top ends of the supporting seats, a placement plate is fixedly connected to the top ends of the springs, the movement paths of the first vibration plate and the second vibration plate are limited through a limiting rod and a limiting plate, and it is guaranteed that the second vibration plate and the first vibration plate move up and down; the inserting rod is inserted into the blank making cavity formed by the first vibrating plate and the second vibrating plate, the vibrating motor is started to complete punching and slotting operation, and the problem that carbon dioxide gas generated in the center of an anode bottom palm can overflow only when moving to the edge of the anode due to the fact that the area of the anode bottom palm is large in the electrolysis process of the anode carbon block is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of anode carbon blocks, in particular to a vibration forming machine for preparing pre-baked anode carbon blocks with holes. Background Art

[0002] The anode carbon block marshaling machine is a large-scale automated unit used in the anode baking workshop to marshall raw anode carbon blocks so that the multi-functional overhead crane can clamp the baked carbon blocks into the baking furnace for baking. The anode carbon blocks used in the electrolytic aluminum industry are cooked anode carbon blocks formed by baking the raw anode carbon blocks. Carbon blocks that have not been treated by the baking process are called raw anode carbon blocks, and carbon blocks that have been baked are called cooked anode carbon blocks.

[0003] At present, the anode carbon blocks used in industry are all with several carbon bowls on the top and a solid rectangular structure at the bottom. When using this kind of anode carbon block, due to the large area of ​​the anode bottom palm during the electrolysis process, the carbon dioxide gas generated in the center of the anode bottom palm must move to the edge of the anode to overflow, so its overflow distance is long. During the overflow process, it will react with the aluminum dissolved in the electrolyte to reduce the current efficiency of the electrolysis process.

[0004] To this end, we proposed a vibration molding machine for preparing prebaked anode carbon blocks with holes to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a vibration forming machine for preparing prebaked anode carbon blocks with holes, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vibration forming machine for preparing a pre-baked anode carbon block with holes, comprising a first vibration plate and a second vibration plate arranged on the top of the first vibration plate and adapted thereto, the surfaces of the first vibration plate and the second vibration plate are both fixedly connected with connecting plates, and a support seat is provided under the top of a group of connecting plates;

[0007] The top of the support seat is fixedly connected with a plurality of springs, and the tops of the plurality of springs are fixedly connected with a placement plate, and the top of the placement plate is fixedly connected with a plurality of vibration motors, and the tops of the vibration motors are fixedly connected below the connection plate.

[0008] Preferably, the connecting plate fixedly connected to the surfaces of the first vibration plate and the second vibration plate can be fixed by bolts and nuts.

[0009] Preferably, a rubber seat is fixedly connected to the bottom of the support seat.

[0010] Preferably, a lifting plate is provided between the two groups of support seats, and a plurality of groups of insertion rods matching the first vibration plate and the second vibration plate are fixedly connected to the surface of the lifting plate, and holes matching the insertion rods are opened at the bottom of the first vibration plate.

[0011] Preferably, the surfaces of the support seats are fixedly connected with electric guide rails, and the sliders of the electric guide rails are fixedly connected to the lifting plate.

[0012] Preferably, a limiting plate is fixedly connected to the surface of the first vibration plate, and a plurality of limiting rods matched with the limiting plate are fixedly connected to the surface of the lifting plate, and the limiting rods are vertically perpendicular to the bottom of the limiting plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The movement paths of the first vibration plate and the second vibration plate are limited by the limiting rod and the limiting plate to ensure the up and down movement of the second vibration plate and the first vibration plate. The insertion rod is deeply inserted into the embryo cavity formed by the first vibration plate and the second vibration plate, and the vibration motor is started to complete the punching and grooving operation, thereby solving the problem that the carbon dioxide gas generated in the center of the anode bottom palm must move to the edge of the anode to overflow due to the large area of ​​the anode bottom palm during the electrolysis process of the anode carbon block. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model in front view section;

[0016] Figure 2 This is a schematic diagram of the structure of the second vibration plate of the utility model from a top view;

[0017] Figure 3 It is a structural schematic diagram of the support seat and the placement plate of the utility model from the left side.

[0018] In the figure: 1. first vibration plate; 2. second vibration plate; 3. connecting plate; 4. supporting seat; 5. spring; 6. placing plate; 7. vibration motor; 8. rubber seat; 9. lifting plate; 10. insertion rod; 11. electric guide rail; 12. limiting plate; 13. limiting rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3The utility model provides a technical solution: a vibration forming machine for preparing prebaked anode carbon blocks with holes, comprising a first vibration plate 1 and a second vibration plate 2 arranged on the top of the first vibration plate 1 and adapted thereto, the first vibration plate 1 and the second vibration plate 2 are locked by a connecting plate 3, bolts and nuts arranged on the surface, the first vibration plate 1 and the second vibration plate 2 form a embryo cavity, after the anode carbon raw material is injected into the embryo cavity formed by the first vibration plate 1 and the second vibration plate 2, the vibration motor 7 fixedly connected to the bottom of the connecting plate 3 is started, the support seat 4 provides support to the vibration motor 7 and the connecting plate 3 through the spring 5 and the placement plate 6, so as to ensure that after the vibration motor 7 is started, the vibration motor 7 can drive the first vibration plate 1 and the second vibration plate 2 to vibrate through the connecting plate 3, and vibrate the anode carbon raw material in the embryo cavity formed by the first vibration plate 1 and the second vibration plate 2.

[0021] For details, please refer to Figure 1-3 After the anode carbon raw material is initially vibrated and uniformed, the vibration motor 7 stops working first, and the electric guide rail 11 fixedly connected to the surface of the support seat 4 is started. The two sets of electric guide rails 11 drive the lifting plate 9 to move upward. When the lifting plate 9 moves upward, the limiting rod 13 fixedly connected on the top is inserted into the limiting plate 12. The movement path of the first vibration plate 1 and the second vibration plate 2 is limited by the limiting rod 13 and the limiting plate 12 to ensure that the second vibration plate 2 and the first vibration plate 1 move up and down. The insertion rod 10 is deeply inserted into the embryo cavity formed by the first vibration plate 1 and the second vibration plate 2, and the vibration motor 7 is started to complete the punching and grooving operation. The rubber seat 8 fixedly connected to the bottom of the support seat 4 reduces the noise generated by vibration.

[0022] Working principle: the first vibration plate 1 and the second vibration plate 2 are locked by the connecting plate 3, bolts and nuts arranged on the surface, and the first vibration plate 1 and the second vibration plate 2 form an embryo cavity. After the anode carbon raw material is injected into the embryo cavity formed by the first vibration plate 1 and the second vibration plate 2, the vibration motor 7 fixedly connected to the bottom of the connecting plate 3 is started, and the support seat 4 provides support to the vibration motor 7 and the connecting plate 3 through the spring 5 and the placement plate 6, so as to ensure that after the vibration motor 7 is started, the vibration motor 7 can drive the first vibration plate 1 and the second vibration plate 2 to vibrate through the connecting plate 3, and vibrate the anode carbon raw material in the embryo cavity formed by the first vibration plate 1 and the second vibration plate 2. After the anode carbon raw material is initially vibrated, the vibration motor 7 stops working first, and the electric guide rail 11 fixedly connected to the surface of the support seat 4 is started. The two sets of electric guide rails 11 drive the lifting plate 9 to move upward, and the lifting plate 9 moves upward. When moving upward, the limiting rod 13 fixedly connected at the top is inserted into the limiting plate 12, and the movement paths of the first vibration plate 1 and the second vibration plate 2 are limited by the limiting rod 13 and the limiting plate 12, so as to ensure that the second vibration plate 2 and the first vibration plate 1 move up and down. The insertion rod 10 is deeply inserted into the embryo making cavity formed by the first vibration plate 1 and the second vibration plate 2, and the vibration motor 7 is started to complete the punching and grooving operation. The rubber seat 8 fixedly connected to the bottom of the support seat 4 reduces the noise generated by vibration, and solves the problem that the anode carbon blocks currently used in the industry are all rectangular structures with several carbon bowls on the top and a solid bottom. When using this anode carbon block during the electrolysis process, due to the large area of ​​the anode bottom palm, the carbon dioxide gas generated in the center of the anode bottom palm must move to the edge of the anode to overflow, so its overflow distance is long, and during the overflow process, it will react with the aluminum dissolved in the electrolyte to reduce the current efficiency of the electrolysis process.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vibration forming machine for preparing a prebaked anode carbon block with holes, comprising a first vibration plate (1) and a second vibration plate (2) arranged on top of the first vibration plate (1) and adapted thereto, characterized in that: The surfaces of the first vibration plate (1) and the second vibration plate (2) are both fixedly connected with connection plates (3), and a support seat (4) is provided below the top of a set of connection plates (3); The top of the support seat (4) is fixedly connected to a plurality of springs (5), and the tops of the plurality of springs (5) are fixedly connected to a placement plate (6), and the top of the placement plate (6) is fixedly connected to a plurality of vibration motors (7), and the tops of the vibration motors (7) are fixedly connected below the connection plate (3).

2. A vibration forming machine for preparing prebaked anode carbon blocks with holes according to claim 1, characterized in that: The connection plate (3) fixedly connected to the surface of the first vibration plate (1) and the second vibration plate (2) can be fixed by bolts and nuts.

3. The vibration forming machine for preparing prebaked anode carbon blocks with holes according to claim 1, characterized in that: The bottom of the support seat (4) is fixedly connected with a rubber seat (8).

4. The vibration forming machine for preparing prebaked anode carbon blocks with holes according to claim 1, characterized in that: A lifting plate (9) is provided between the two groups of support seats (4), and a plurality of groups of insertion rods (10) matching the first vibration plate (1) and the second vibration plate (2) are fixedly connected to the surface of the lifting plate (9), and holes matching the insertion rods (10) are provided at the bottom of the first vibration plate (1).

5. A vibration forming machine for preparing prebaked anode carbon blocks with holes according to claim 4, characterized in that: The surface of the support seat (4) is fixedly connected with an electric guide rail (11), and the slider of the electric guide rail (11) is fixedly connected to the lifting plate (9).

6. A vibration forming machine for preparing prebaked anode carbon blocks with holes according to claim 4, characterized in that: A limiting plate (12) is fixedly connected to the surface of the first vibration plate (1), and a plurality of limiting rods (13) matched with the limiting plate (12) are fixedly connected to the surface of the lifting plate (9), and the limiting rods (13) are vertically perpendicular to the bottom of the limiting plate (12).