Vertical color mixer for molding color master batch
Through the design of intermittent contact between the flexible scraper and the inner wall and the pneumatic drive, the wear and noise problems of scraper and shell in the vertical color mixer are solved, achieving lower wear and convenient material handling.
Patent Information
- Application Number
- CN202421174871.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In existing vertical color mixers, continuous contact between the scraper and the inner wall of the housing leads to accelerate wear, generate noise, and affects the convenience of use.
Use flexible scraper plate to contact the inner wall intermittently, drive the stirring blades to rotate through the pressure tube, and use air pressure to push the sealing plug to drive the flexible scraper plate to contact the inner wall of the mixing tank to reduce wear, and lock the dragon blades through one-way bearings to avoid Material clogged.
It effectively reduces the wear of the scraper and the shell, reduces noise, ensures the smooth discharge of materials, and improves the convenience and durability of the equipment.
Smart Images

Figure CN222290663U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of color mixers, and in particular to a vertical color mixer for molding masterbatches. Background Art
[0002] In the process of making plastic particles, generally multiple processes are required, and coloring the plastic particles is a necessary process. The vertical color mixer uses the vortex-type high-speed operation of the material-dispensing blades to make the plastic particles roll, collide, rub and heat at high speed, so as to mix the materials. The color mixer has a reasonable structure and is easy to operate.
[0003] The existing patent (Announcement No.: CN220198176U) discloses a vertical color mixer for uniformly mixing plastic particles, including a shell, a sealing ring is movably connected to the top of the inner side of the shell, a top cover is fixedly connected to the upper surface of the sealing ring, and a motor is fixedly connected to the middle of the upper surface of the top cover. The vertical color mixer for uniformly mixing plastic particles is provided with a motor, a rotating rod, a crushing knife, a stirring blade, a scraper and a spiral conveying blade. The motor drives the rotating rod to rotate, and the crushing knife crushes the plastic particles entering the shell to improve the crushing efficiency, make the plastic particles easier to melt, and speed up the color mixing efficiency. The multiple stirring blades improve the stirring effect and make the mutual movement between the plastic particles more sufficient. The scraper scrapes off the material adhered to the inner wall of the shell to avoid material waste and make cleaning more convenient. The spiral conveying blade stirs and dredges the plastic particles inside the discharge pipe to avoid pipe blockage, and the practicality is enhanced.
[0004] The scraper is used to scrape off the material adhered to the inner wall of the shell, thus avoiding material waste and making cleaning more convenient. However, during use, the scraper is in continuous contact with the inner wall of the shell and scrapes the inside of the shell, which not only accelerates the wear intensity of the shell and the scraper, but also causes a gap between the scraper and the shell, making scraping impossible. At the same time, it is easy to generate continuous noise, which is inconvenient to use. Utility Model Content
[0005] In response to the shortcomings of the prior art, the present application provides a vertical color mixer for molding masterbatch, which has the advantages of low wear intensity, etc., and solves the problem of continuous contact between the scraper and the inner wall of the shell, scraping the inside of the shell, which not only accelerates the wear intensity of the shell and the scraper, but also causes a gap between the scraper and the shell, making it impossible to scrape, and is prone to continuous noise, making it inconvenient to use.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: A vertical color mixer for forming masterbatch, comprising a mixing tank, the inner top wall of the mixing tank is rotatably connected to a pressure tube through a bearing, a piston is slidably inserted inside the pressure tube, and the outer surface of the pressure tube is provided with three groups of adjustment cylinders arranged at equal distances from top to bottom, and the adjustment cylinders in the middle group are fixedly connected to the pressure tube;
[0007] An adjusting rod is slidably inserted inside each adjusting cylinder, three flexible scraping plates arranged in a circle are arranged inside the mixing tank, and two stirring blades are fixedly connected to the outer surface of each adjusting cylinder.
[0008] Through the above scheme, the purpose of mixing materials can be achieved by driving the stirring blades to rotate through the pressure tube, and the electric push rod can be used to drive the piston to move downward, and the two sealing plugs can be pushed by air pressure to drive the flexible scraper plate away from the pressure tube, so that the flexible scraper plate contacts the inner wall of the mixing tank, and the electric push rod is used to drive the piston to reciprocate, so that intermittent contact between the flexible scraper plate and the mixing tank can be achieved, thereby effectively reducing the wear between the two, and the reversal of the pressure tube can lock the auger blades connected by the one-way bearing, thereby realizing the rotation of the auger blades, achieving the purpose of facilitating discharging and avoiding material blockage.
[0009] Furthermore, one end of the adjusting rods in the middle group close to the pressure pipe is fixedly connected with a sealing plug, and each sealing plug is slidably plugged with the adjusting cylinder close to it.
[0010] According to the above scheme, the air tightness inside the pressure tube can be improved by setting the sealing plug.
[0011] Furthermore, each sealing plug is fixedly connected to a spring on one side away from the pressure tube, the other end of each spring is fixedly connected to the inner wall of the regulating tube adjacent to it, and each spring is sleeved with the regulating rod adjacent to it.
[0012] Through the above solution, by setting the spring, power can be provided for resetting the sealing plug.
[0013] Furthermore, one end of the two groups of adjusting rods located at the top and the bottom and close to the pressure pipe is fixedly connected to a limiting disk.
[0014] Through the above solution and the setting of the limit plate, the adjustment rod can be prevented from falling off.
[0015] Furthermore, one side of each flexible scraper plate close to the pressure tube contacts a mounting plate, the mounting plate is connected to the adjacent flexible scraper plate via external bolts, and each adjusting rod is fixedly connected to the adjacent mounting plate.
[0016] Through the above solution, the mounting plate and the flexible scraping plate can be easily disassembled by setting the external bolts.
[0017] Furthermore, an electric push rod is provided at the inner top end of the pressure tube, the electric push rod is rotatably connected to the pressure tube, and the output end of the electric push rod is rotatably connected to the piston.
[0018] Through the above scheme, by setting the electric push rod, it is possible to provide power for the movement of the piston.
[0019] Furthermore, the bottom end of the pressure pipe is rotatably connected to an auger blade via a one-way valve bearing.
[0020] Through the above scheme, by setting the auger blades, it is possible to avoid clogging of the bottom end of the mixing tank.
[0021] Furthermore, a valve body is installed at the bottom end of the mixing tank, and a feed pipe arranged to be inclined upward is fixedly connected to the outer surface of the top end of the mixing tank.
[0022] Through the above solution and the provision of the feeding pipe, it is convenient for users to fill materials.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] The vertical color mixer for forming masterbatch can achieve the purpose of mixing materials by driving the stirring blade to rotate through a pressure tube. The electric push rod can drive the piston to move downward, and the air pressure can push the two sealing plugs to drive the flexible scraper plate away from the pressure tube, so that the flexible scraper plate contacts the inner wall of the mixing tank. The electric push rod is set to drive the piston to reciprocate, so that intermittent contact between the flexible scraper plate and the mixing tank can be achieved, thereby effectively reducing the wear between the two. The reversal of the pressure tube can lock the auger blades rotatably connected through the one-way bearing, thereby realizing the rotation of the auger blades, achieving the purpose of facilitating material discharge and avoiding material blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A cross-sectional view of the front view of the overall structure of this application;
[0026] Figure 2 This is a schematic diagram of the pressure tube and regulating tube structure of this application;
[0027] Figure 3 For this application Figure 2 A schematic diagram of the structure enlargement in the middle;
[0028] Figure 4 This is a front view of the overall structure of this application.
[0029] In the figure:
[0030] 1. Mixing tank; 2. Pressure pipe; 3. Piston; 4. Adjusting cylinder; 5. Adjusting rod; 6. Flexible scraper plate; 7. Stirring blade; 8. Sealing plug; 9. Spring; 10. Limiting plate; 11. Mounting plate; 12. Electric push rod; 13. Auger blade; 14. Valve body; 15. Feed pipe. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0032] See also Figure 1 and Figure 3 In this embodiment, a vertical color mixer for forming masterbatch includes a mixing tank 1, the inner top wall of the mixing tank 1 is rotatably connected to a pressure tube 2 through a bearing, a piston 3 is slidably inserted inside the pressure tube 2, an electric push rod 12 is provided at the inner top of the pressure tube 2, the electric push rod 12 is rotatably connected to the pressure tube 2, and the output end of the electric push rod 12 is rotatably connected to the piston 3. Through the setting of the electric push rod 12, power can be provided for the movement of the piston 3. The outer surface of the pressure tube 2 is provided with three groups of adjusting cylinders 4 arranged at equal distances from top to bottom, and the group of adjusting cylinders 4 located in the middle is fixedly connected to the pressure tube 2.
[0033] See also Figure 1 and Figure 2 An adjusting rod 5 is slidably inserted inside each adjusting cylinder 4, and a group of adjusting rods 5 located in the middle are fixedly connected to a sealing plug 8 at one end close to the pressure tube 2. Each sealing plug 8 is slidably inserted into the adjusting cylinder 4 close to it. Through the setting of the sealing plug 8, the air tightness inside the pressure tube 2 can be improved. A spring 9 is fixedly connected to the side of each sealing plug 8 away from the pressure tube 2, and the other end of each spring 9 is fixedly connected to the inner wall of the adjusting cylinder 4 close to it. Each spring 9 is sleeved with the adjusting rod 5 close to it. Through the setting of the spring 9, power can be provided for the resetting of the sealing plug 8.
[0034] See also Figure 1 , Figure 2 and Figure 3At the same time, the ends of the two groups of adjusting rods 5 located at the top and the bottom close to the pressure tube 2 are fixedly connected to the limit plate 10. The setting of the limit plate 10 can prevent the adjusting rod 5 from falling off. Three flexible scraping plates 6 arranged in a circle are provided inside the mixing tank 1. One side of each flexible scraping plate 6 close to the pressure tube 2 is in contact with a mounting plate 11. The mounting plate 11 is connected to the flexible scraping plate 6 close to it through external bolts. Each adjusting rod 5 is fixedly connected to the mounting plate 11 close to it. The mounting plate 11 and the flexible scraping plate 6 are provided with external bolts, which can be easily disassembled. The outer surface of each adjusting cylinder 4 is fixedly connected to two stirring blades 7.
[0035] See also Figure 1 , Figure 2 and Figure 4 In addition, the bottom end of the pressure tube 2 is rotatably connected to an auger blade 13 through a one-way valve bearing. The setting of the auger blade 13 can avoid clogging of the bottom end of the mixing tank 1. A valve body 14 is installed at the bottom end of the mixing tank 1. The top outer surface of the mixing tank 1 is fixedly connected to a feed pipe 15 that is inclined upward. The setting of the feed pipe 15 makes it convenient for users to fill materials.
[0036] In the present embodiment, a vertical color mixer for forming masterbatch can achieve the purpose of mixing materials by driving the stirring blade 7 to rotate through the pressure tube 2. The electric push rod 12 is set to drive the piston 3 to move downward, and the two sealing plugs 8 are pushed by air pressure to drive the flexible scraper plate 6 away from the pressure tube 2, so that the flexible scraper plate 6 contacts the inner wall of the mixing tank 1. By setting the electric push rod 12 to drive the piston 3 to reciprocate, intermittent contact between the flexible scraper plate 6 and the mixing tank 1 can be achieved, thereby effectively reducing the wear between the two. Through the reversal of the pressure tube 2, the auger blade 13 rotatably connected through the one-way bearing can be locked, thereby realizing the rotation of the auger blade 13, achieving the purpose of facilitating discharge and avoiding material blockage.
[0037] It should be noted that the top end of the pressure tube 2 is fixedly connected to the external motor output end.
[0038] The working principle of the above embodiment is as follows: the material enters the mixing tank 1 through the feed pipe 15, the mixing tank 1 is heated by an external heater, and then the external motor is driven to drive the pressure tube 2 to rotate. During the rotation of the pressure tube 2, the adjusting cylinder 4 and the stirring blade 7 are driven to rotate to mix the material. The piston 3 is driven to reciprocate by the electric push rod 12, and the piston 3 moves downward, so that the middle sealing plug 8 is pushed by the air pressure, and then the tension spring 9 drives the adjusting rod 5 away from the pressure tube 2, so that the flexible scraper plate 6 contacts the inner wall of the mixing tank 1 and scrapes the inner wall. The piston 3 moves upward, and the flexible scraper plate 6 is reset under the reset of the spring 9. During the scraping process, the wear intensity of the flexible scraper plate 6 is effectively reduced.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0040] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A vertical color mixer for forming masterbatch, comprising a mixing tank (1), characterized in that: The inner top wall of the mixing tank (1) is rotatably connected to a pressure pipe (2) via a bearing, a piston (3) is slidably inserted into the interior of the pressure pipe (2), and the outer surface of the pressure pipe (2) is provided with three groups of regulating cylinders (4) arranged at equal distances from top to bottom, and the regulating cylinder (4) in the middle is fixedly connected to the pressure pipe (2); An adjusting rod (5) is slidably inserted into the interior of each adjusting cylinder (4), three flexible scraping plates (6) arranged in a circumference are provided inside the mixing tank (1), and two stirring blades (7) are fixedly connected to the outer surface of each adjusting cylinder (4).
2. A vertical color mixer for molding masterbatch according to claim 1, characterized in that: The ends of the regulating rods (5) in the middle group close to the pressure pipe (2) are all fixedly connected with sealing plugs (8), and each sealing plug (8) is slidably plugged into the regulating cylinder (4) close to it.
3. A vertical color mixer for forming masterbatch according to claim 2, characterized in that: A spring (9) is fixedly connected to a side of each sealing plug (8) away from the pressure pipe (2), the other end of each spring (9) is fixedly connected to the inner wall of the adjacent regulating tube (4), and each spring (9) is sleeved on the adjacent regulating rod (5).
4. A vertical color mixer for molding masterbatch according to claim 1, characterized in that: One end of the two groups of adjusting rods (5) located at the top and the bottom and close to the pressure pipe (2) is fixedly connected to a limit plate (10).
5. A vertical color mixer for forming masterbatch according to claim 1, characterized in that: A side of each of the flexible scraping plates (6) close to the pressure pipe (2) contacts a mounting plate (11), the mounting plate (11) is connected to the adjacent flexible scraping plate (6) via external bolts, and each of the adjusting rods (5) is fixedly connected to the adjacent mounting plate (11).
6. A vertical color mixer for molding masterbatch according to claim 1, characterized in that: An electric push rod (12) is provided at the inner top end of the pressure tube (2), the electric push rod (12) is rotatably connected to the pressure tube (2), and the output end of the electric push rod (12) is rotatably connected to the piston (3).
7. A vertical color mixer for molding masterbatch according to claim 1, characterized in that: The bottom end of the pressure pipe (2) is rotatably connected to an auger blade (13) via a one-way valve bearing.
8. A vertical color mixer for molding masterbatch according to claim 1, characterized in that: A valve body (14) is installed at the bottom end of the mixing tank (1), and a feed pipe (15) arranged to be inclined upward is fixedly connected to the outer surface of the top end of the mixing tank (1).
Citation Information
Patent Citations
Vertical color mixer for uniformly stirring plastic particles
CN220198176U
