Blanking mechanism for rubber mixing

By designing a cutting mechanism in the rubber mixing equipment, using the cold air fan and the cold air passage for cooling, and stabilizing the rubber stacking through swing and guiding mechanisms, the problem of unstable rubber adhesion and stacking is solved, and the rubber surface is flat and stacked is achieved stability.

CN222290676UActive Publication Date: 2025-01-03ANHUI RUIYISEN COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202421028493.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-03
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Existing rubber mixing equipment is prone to insufficient cooling during the discharge process, which leads to rubber adhesion problems, uneven surfaces, unstable placement, and affects the rubber finishing pressure.

Method used

A rubber mixing cutting mechanism is designed, including a fixing frame, a cutting roller, a cutting silo, a traction roller, a guide roller, a fixed shaft, a swing mechanism, a cooling assembly and a cleaning assembly. There is a cooler and a cold air passage in the cutter silo, which is cooled by cold air, and the rubber is stabilized by swinging and guiding mechanisms to clean the components to avoid adhesion.

Benefits of technology

The cooling and swing mechanism make the rubber surface more stable, avoid adhesion, ensure smooth placement of the rubber, and improve the rubber finishing pressure and storage stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking mechanism for rubber mixing, and belongs to the technical field of rubber mixing. A discharging mechanism for rubber mixing comprises a fixing frame installed on a rubber mixing machine and a discharging roller which is installed on the fixing frame and used for discharging mixed rubber sheets, a discharging bin is installed on one side of the discharging roller, the top and the bottom of the discharging bin are communicated, a traction roller is installed on the top of the discharging bin, and the traction roller is installed on the other side of the discharging roller. A guide roller is installed above the inner bottom wall of the discharging bin, fixing shafts are installed on the two sides of the discharging bin respectively, and the ends of the fixing shafts are rotationally connected to a fixing frame. The swing assembly is arranged, the discharging bin is connected with the fixing frame through the fixing shaft, the cam rotates to drive the rotary disc to ascend and descend, the rotary disc ascends and descends to drive the discharging bin on the rotary disc to swing around the fixing shaft, the guide rod and the arc-shaped groove can guide swing of the discharging bin, swing of the discharging bin is more stable, and discharged rubber can be stacked conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber mixing, and more specifically to a material feeding mechanism for rubber mixing. Background Art

[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce large deformation under very small external force. It can return to its original shape after the external force is removed. Rubber is a completely amorphous polymer with a low glass transition temperature (Tg). Its molecular weight is often large, greater than hundreds of thousands. Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is processed by extracting gum from plants such as rubber trees and rubber grass; synthetic rubber is obtained by polymerization of various monomers. Rubber products are widely used in industry and life.

[0003] After the existing rubber is mixed, it is usually necessary to perform a sheeting operation so that the mixed rubber can maintain a certain shape, which can facilitate the storage of the rubber. However, the existing mixed rubber is prone to insufficient cooling during the sheeting process, and parts of the rubber are prone to adhere to the structure in contact with it, which makes the surface of the rubber not smooth enough, the stacking of the rubber is not stable enough, and it is easy to cause pressure on the rubber finishing.

[0004] The existing rubber mixing equipment has the above problems. In view of this, we propose a rubber mixing unloading mechanism. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] The utility model aims to provide a rubber mixing unloading mechanism to solve the problem of inconvenient unloading of the existing rubber mixing equipment mentioned in the background technology.

[0007] 2. Technical solution

[0008] The roller conveyor belt ...

[0009] Preferably, the cooling component includes an air cooler installed on the side wall of the lower material bin, an air outlet slot is opened on the inner wall of the lower material bin, a cold air channel is opened on the side wall of the lower material bin, and the air cooler is connected to the air outlet slot through the cold air channel.

[0010] Preferably, there are multiple air outlet slots, the cold air channel is connected to the multiple air outlet slots, the air outlet slots are in an upwardly inclined cone, the air outlet slots are arranged inclined upward, and a boost chamber is opened at one end of the air outlet slot away from the inner wall of the lower silo.

[0011] Preferably, a reduction motor is installed on one side of the cam, and the reduction motor is engaged with the cam to prevent rotation.

[0012] Preferably, guide rods are respectively installed on both sides of the lower material bin, an arc groove is installed on the fixing frame, and the guide rods are slidably connected to the arc groove.

[0013] Preferably, the cleaning assembly comprises a scraper installed inside the lower silo, one end of the scraper away from the inner wall of the lower silo is tangent to the traction roller, and a through hole is formed on one side of the scraper close to the inner wall of the lower silo.

[0014] Preferably, an inclined guide portion is installed on the inner bottom wall of the lower silo and located obliquely above the air outlet slot.

[0015] Preferably, the moving assembly comprises a moving groove installed on a fixed frame, a sliding seat is slidably connected to the moving groove, a positioning frame is installed on the sliding seat, and the cam is installed on the positioning frame.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] 1. The utility model sets a swing component, the lower bin is connected to the fixed frame through a fixed shaft, the rotation of the cam can drive the turntable to rise and fall, the lifting of the turntable can drive the lower bin thereon to swing around the fixed shaft, the guide rod and the arc groove can guide the swing of the lower bin, so that the swing of the lower bin is more stable, which can facilitate the stacking of the rubber sheets.

[0019] 2. The utility model provides a cooling component, so that the cold air blown out by the air cooler first enters the cold air channel, and then disperses into a plurality of boost chambers and air outlet slots, and blows onto the rubber after being accelerated, so as to cool the rubber, make the shape of the rubber more stable, and prevent part of the rubber from falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model on the right side;

[0021] Figure 2 It is a schematic diagram of the overall structure of the utility model on the left side;

[0022] Figure 3 For the utility model Figure 2 A schematic diagram of the structure enlargement in the middle;

[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the lower silo installation of the utility model;

[0024] Figure 5 For the utility model Figure 4 A magnified schematic diagram of the structure at B in the middle;

[0025] Explanation of the numbers in the figure: 1. Fixed frame; 2. Unloading roller; 3. Unloading bin; 4. Traction roller; 5. Guide roller; 6. Fixed shaft; 7. Support plate; 8. Turntable; 9. Cam; 10. Cooling fan; 11. Air outlet slot; 12. Cold air channel; 13. Pressurization chamber; 14. Reduction motor; 15. Guide rod; 16. Arc groove; 17. Scraper; 18. Through hole; 19. Guide part; 20. Moving groove; 21. Slide seat; 22. Positioning frame. DETAILED DESCRIPTION

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.

[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] See also Figure 1-5,The utility model provides a technical solution:

[0030] A rubber mixing unloading mechanism comprises a fixed frame 1 mounted on a rubber mixing machine and an unloading roller 2 mounted on the fixed frame 1 for discharging rubber after mixing, a unloading bin 3 is mounted on one side of the unloading roller 2, the top and bottom of the unloading bin 3 are communicated, a traction roller 4 is mounted on the top of the unloading bin 3, a guide roller 5 is mounted above the inner bottom wall of the unloading bin 3, fixed shafts 6 are mounted on both sides of the unloading bin 3, the ends of the fixed shafts 6 are rotatably connected to the fixed frame 1, a swing mechanism for stacking the unmixed rubber is arranged at the bottom of the unloading bin 3, the swing mechanism comprises a support plate 7 fixedly connected to the unloading bin 3, a turntable 8 is rotatably connected to the bottom end of the support plate 7, a cam 9 connected by a moving component is mounted on the fixed frame 1, the cam 9 is rotatably abutted against the turntable 8, a cooling component for cooling the discharged rubber is mounted inside the unloading bin 3, and a cleaning component for preventing rubber adhesion is mounted on the traction roller 4.

[0031] The fixed frame 1 of the utility model is installed on the rubber mixer, the unloading roller 2 is installed on the fixed frame 1, and the unloading bin 3 is installed on the fixed frame 1. The rubber sheets can pass through the unloading bin 3, which is convenient for stacking the rubber after the sheets are discharged. The traction roller 4 is convenient for driving the sheet-like rubber to move. The fixed shaft 6 is located on both sides of the unloading bin 3. The swing mechanism can stack the rubber after it falls. The support plate 7 is located at the bottom of the unloading bin 3, the turntable 8 is installed at the bottom of the support plate 7, and the cam 9 is installed at the bottom of the turntable 8. The rotation of the cam 9 can drive the unloading bin 3 to swing at a certain angle through the turntable 8 and the support plate 7, which is convenient for stacking the rubber. The cooling component can cool the sheet-like rubber inside the unloading bin 3 to avoid adhesion of the rubber. The cleaning component can avoid adhesion of the rubber to the traction roller 4.

[0032] Specifically, the cooling component includes an air cooler 10 installed on the side wall of the lower material bin 3, an air outlet slot 11 is opened on the inner wall of the lower material bin 3, and a cold air channel 12 is opened on the side wall of the lower material bin 3, and the air cooler 10 is connected to the air outlet slot 11 through the cold air channel 12; by setting the air cooler 10, the air cooler 10 can be purchased directly from the market, the air outlet slot 11 is opened on the inner top wall and the inner bottom wall of the lower material bin 3, the cold air channel 12 is located on the side wall of the lower material bin 3, the air cooler 10 is connected to the cold air channel 12, and the cold air channel 12 is connected to the air outlet slot 11, which is convenient for cooling the rubber.

[0033] Furthermore, there are multiple air outlet slots 11, and the cold air channel 12 is connected to the multiple air outlet slots 11. The air outlet slots 11 are in an upwardly inclined cone. The air outlet slots 11 are arranged inclined upward, and a boosting chamber 13 is opened at one end of the air outlet slot 11 away from the inner wall of the lower silo 3; by setting the boosting chamber 13, the boosting chamber 13 can increase the speed of the cold air blowing out of the air outlet slot 11, and the conical air outlet slot 11 can further increase the wind speed.

[0034] It is worth noting that a reduction motor 14 is installed on one side of the cam 9, and the reduction motor 14 cooperates with the cam 9 to stop rotation; by setting the reduction motor 14, the reduction motor 14 can be purchased directly from the market, and the reduction motor 14 can drive the cam 9 to rotate, which is convenient for the swing of the lower bin 3.

[0035] It is worth noting that guide rods 15 are respectively installed on both sides of the lower material bin 3, and an arc groove 16 is installed on the fixed frame 1, and the guide rods 15 are slidably connected with the arc groove 16; by setting the guide rods 15, the guide rods 15 are installed on both sides of the lower material bin 3, and the arc groove 16 is opened on the fixed frame 1, the slidingly connected guide rods 15 and the arc groove 16 can guide the swing of the lower material bin 3, so that the unloading and placement of the rubber are more stable.

[0036] In addition, the cleaning assembly includes a scraper 17 installed inside the lower hopper 3, and the end of the scraper 17 away from the inner wall of the lower hopper 3 is tangent to the traction roller 4, and the scraper 17 is provided with a through hole 18 on the side close to the inner wall of the lower hopper 3; by setting the scraper 17, the scraper 17 can scrape off the residual rubber on the traction roller 4 to prevent the solidified rubber blocks on the traction roller 4 from causing depressions on the surface of the sheet rubber.

[0037] It must be mentioned that an inclined guide portion 19 is installed on the inner bottom wall of the lower hopper 3 and located obliquely above the air outlet slot 11; by setting the guide portion 19, the guide portion 19 can guide the scraped rubber blocks, and when the rubber blocks pass through the guide portion 19, an oblique downward throwing motion is formed, which can pass over the air outlet slot 11 and avoid blockage of the air outlet slot 11.

[0038] More specifically, the moving component includes a moving groove 20 installed on the fixed frame 1, the moving groove 20 is slidably connected to a slide seat 21, a positioning frame 22 is installed on the slide seat 21, and the cam 9 is installed on the positioning frame 22; by setting the moving groove 20, the moving groove 20 is opened on the fixed frame 1, the slide seat 21 is slidably connected to the moving groove 20, the positioning frame 22 is installed on the slide seat 21, the cam 9 is installed on the positioning frame 22, and the reduction motor 14 is installed on the other side of the positioning frame 22, and the swing amplitude of the lower bin 3 can be adjusted by adjusting the position of the cam 9.

[0039] Working principle: When the rubber is mixed and discharged, it will form sheet-like rubber. The discharged rubber is placed into the discharge bin 3 through the discharge roller 2 and the traction roller 4, and is located above the guide roller 5. As the rubber is continuously discharged, the rubber will pass through the discharge bin 3 and fall below the discharge bin 3. The air cooler 10 is started while the material is being discharged. The air cooler 10 can blow cold air onto the rubber through the cold air channel 12 and the air outlet slot 11 to cool it down and avoid the adhesion of the rubber. The reduction motor 14 is started while the material is being discharged. The rotation of the reduction motor 14 can drive the discharge bin 3 to rotate around the fixed axis 6 through the cam 9 and the turntable 8. When the discharge bin 3 swings, the rubber will gradually be stacked up.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A rubber mixing unloading mechanism, comprising a fixed frame (1) mounted on a rubber mixing machine and an unloading roller (2) mounted on the fixed frame (1) for discharging the mixed rubber into sheets, characterized in that: A material bin (3) is installed on one side of the material bin (2), the top and bottom of the material bin (3) are connected, a traction roller (4) is installed on the top of the material bin (3), a guide roller (5) is installed above the inner bottom wall of the material bin (3), fixed shafts (6) are installed on both sides of the material bin (3), the ends of the fixed shafts (6) are rotatably connected to the fixed frame (1), a swing mechanism for stacking the rubber sheets after mixing is arranged at the bottom of the material bin (3), the swing mechanism comprises a support plate (7) fixedly connected to the material bin (3), the bottom end of the support plate (7) is rotatably connected to a turntable (8), a cam (9) connected by a moving component is installed on the fixed frame (1), the cam (9) is rotatably abutted with the turntable (8), a cooling component for cooling the rubber sheets is installed inside the material bin (3), and a cleaning component for preventing rubber from adhering is installed on the traction roller (4).

2. A rubber mixing feeding mechanism according to claim 1, characterized in that: The cooling component comprises a cooling fan (10) installed on the side wall of the lower material bin (3); an air outlet slot (11) is provided on the inner wall of the lower material bin (3); a cold air channel (12) is provided on the side wall of the lower material bin (3); the cooling fan (10) is connected to the air outlet slot (11) via the cold air channel (12).

3. A rubber mixing feeding mechanism according to claim 2, characterized in that: There are a plurality of air outlet slots (11), and the cold air channel (12) is connected to the plurality of air outlet slots (11). The air outlet slots (11) are in an upwardly inclined cone shape. The air outlet slots (11) are arranged to be inclined upward, and a boost chamber (13) is provided at one end of the air outlet slots (11) away from the inner wall of the lower bin (3).

4. A rubber mixing feeding mechanism according to claim 3, characterized in that: A reduction motor (14) is installed on one side of the cam (9), and the reduction motor (14) is in rotation-stopping cooperation with the cam (9).

5. A rubber mixing feeding mechanism according to claim 4, characterized in that: Guide rods (15) are respectively installed on both sides of the lower material bin (3), and an arc groove (16) is installed on the fixed frame (1), and the guide rods (15) are slidably connected to the arc groove (16).

6. A rubber mixing unloading mechanism according to claim 5, characterized in that: The cleaning assembly comprises a scraper (17) installed inside the lower material bin (3), one end of the scraper (17) away from the inner wall of the lower material bin (3) is tangent to the traction roller (4), and a through hole (18) is provided on the side of the scraper (17) close to the inner wall of the lower material bin (3).

7. A rubber mixing feeding mechanism according to claim 3, characterized in that: An inclined guide portion (19) is installed on the inner bottom wall of the lower material bin (3) and located obliquely above the air outlet slot (11).

8. The rubber mixing unloading mechanism according to claim 1, characterized in that: The moving assembly comprises a moving groove (20) mounted on a fixed frame (1), a sliding seat (21) is slidably connected to the moving groove (20), a positioning frame (22) is mounted on the sliding seat (21), and the cam (9) is mounted on the positioning frame (22).