Manipulator jig capable of automatically taking products and automatically installing inserts

By automatically picking up products and installing inserts with inserts, using guide columns and cylinders to drive the cylinder needle to automatically install the inserts, the problems of high labor intensity and unstable production caused by manual installation of inserts are solved, and the production of injection molding machines is improved Efficiency and product pass rate.

CN222290917UActive Publication Date: 2025-01-03TIANJIN ZHONGHUAN XINYU TECH CO LTD
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Patent Information

Application Number
CN202421021788.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-03
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

When existing injection molding machines need to install inserts after removing the molded products, they usually rely on manual operations, resulting in high labor intensity, unstable production cycle and affecting product yield.

Method used

A robotic hand fixture that automatically takes the product and automatically installs the insert. It is aligned with the mold positioning hole through the guide column, and the cylinder pushes the push plate and the spindle needle to automatically install the insert on the mold insert.

Benefits of technology

The robot automatically completes the installation of inserts, improves production efficiency and pass rate, and reduces the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222290917U_ABST
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Abstract

The utility model discloses a manipulator jig for automatically taking a product and automatically installing an insert for an injection molding machine. The manipulator jig comprises a base plate, a push plate, a guide post, a guide sleeve, an ejector pin, an insert pin and a cylinder, the air cylinder is arranged on the lower portion of the base plate, the four guide columns are arranged on the base plate and located on the peripheries of the four corners of the air cylinder, the four guide sleeves are arranged at the four corners of the push plate respectively, the four guide sleeves correspond to the four guide columns one to one in position, the ejector pin is arranged on the outer side of the push plate, and the insert pin is arranged at the end of the ejector pin. And the ejector sleeve pins and the insert pins are matched with the mold in number and position. The insert is horizontally aligned with the mold through the jig guide column and the mold positioning hole, the air cylinder pushes the ejector sleeve pin of the push plate to push the insert to the insert pin of the mold, and the insert is automatically completed. Due to the fact that the automatic insert mounting is mounted, the automatic insert mounting device can be matched with a mechanical arm to automatically complete insert mounting, and efficiency and qualification rate are improved.
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Description

Technical Field

[0001] The utility model relates to the field of injection molding, in particular to a manipulator fixture for automatically taking out products and automatically installing inserts. Background Art

[0002] Injection molding machine is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting plastics; injection molded products are usually taken out by suction cup adsorption or sprue clamps, but some products need to install inserts during molding, so usually they can only be molded by manual installation. However, manual removal and installation of inserts increases the labor intensity of workers, the production cycle is unstable, and has a great impact on the yield rate of products. In order to improve production efficiency and production quality and reduce the labor intensity of workers, it is necessary to use automated equipment to complete the removal of products and installation of inserts. Summary of the invention

[0003] In view of the shortcomings of the prior art, the utility model provides a robot fixture for automatically taking out products and automatically installing inserts. The insert is horizontally aligned with the mold through the fixture guide column and the mold positioning hole. The cylinder pushes the push plate sleeve needle to push the insert to the mold insert needle, thereby automatically completing the insert.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solution: a robot fixture for automatically taking out products and automatically installing inserts, including a base plate, a push plate, guide pillars, guide sleeves, a sleeve needle, an insert needle, and a cylinder; the cylinder is arranged at the lower part of the base plate, and the four guide pillars are arranged on the base plate, located outside the four corners of the cylinder, and the four guide sleeves are respectively arranged at the four corners of the push plate, and the positions of the four guide sleeves and the four guide pillars correspond one by one, the sleeve needle is arranged on the outside of the push plate, and the insert needle is arranged at the end of each sleeve needle.

[0005] In the above technical solution, the number and position of the sleeve needles and the inserting needles match the inserting needles of the mold.

[0006] The beneficial effect of the utility model is that the automatic mounting parts can be installed, and the work of mounting parts can be automatically completed in cooperation with the manipulator, thereby improving the efficiency and the qualified rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0008] Figure 2 yes Figure 1 Exploded diagram of

[0009] Figure 3 Schematic diagram of the working state of the utility model.

[0010] In the figure: 1. Base plate; 2. Push plate; 3. Parallel clamp; 4. Guide pin; 5. Guide sleeve; 6. Sleeve needle; 7. Insert needle; 8. Cylinder; 9. Insert; 10. Mold. DETAILED DESCRIPTION

[0011] like Figures 1 to 3 As shown, a manipulator fixture for automatically taking out products and automatically installing inserts in an injection molding machine includes a base plate 1, a push plate 2, a parallel clamp 3, a guide column 4, a guide sleeve 5, a sleeve needle 6, an insert needle 7, and a cylinder 8. The cylinder body 8-2 of the cylinder 8 is fixed to the base plate 1 by fixing bolts, and the cylinder shaft 8-1 passes through the base plate 1 and the push plate 2 in sequence and is screwed and fixed to the center of the push plate 2; four guide columns 4 are fixed to the base plate 1 by threads, and are respectively located at the four corners of the cylinder shaft 8-1. The guide sleeve 5 is fixed to the push plate 2 by threads. The positions of the guide columns 4 on the base plate 1 and the guide sleeves 5 on the push plate 2 correspond one to one. According to the structure of the mold 10, a corresponding number of sleeve needles 6 are bolted and fixed to the corresponding positions on the outside of the push plate 2, and the insert needle 7 is installed in the sleeve needle 6; the two parallel clamps 3 are aligned up and down and fixed to the upper part of the base plate 1.

[0012] During operation: operate according to the following steps: the robot is in the lowered position outside the mold, and the insert 9 is manually installed on the insert pin 7. When the waiting time of the robot is over, the robot rises back to the standby position. When taking out the product, the robot is programmed to move to the front of the product and use the clamp 3-1 of the parallel clamp 3 to take out the product, and then the robot is programmed to move twice until the guide column 4 is aligned with the mold positioning hole, and the cylinder shaft 8-1 of the cylinder 8 pushes out the push plate 2, driving the sleeve needle 6 and the insert pin 7 to extend into the mold hole, and install the insert 9 on the mold 10 insert pin to complete the installation of the insert.

Claims

1. A robot fixture for automatically taking out products and automatically installing inserts, characterized by: It comprises a base plate (1), a push plate (2), a guide column (4), a guide sleeve (5), a sleeve needle (6), an insert needle (7), and a cylinder (8); the cylinder (8) is arranged at the lower part of the base plate (1); four guide columns (4) are arranged on the base plate (1) and are located outside the four corners of the cylinder (8); four guide sleeves (5) are respectively arranged at the four corners of the push plate (2); the positions of the four guide sleeves (5) and the four guide columns (4) correspond one to one; the sleeve needle (6) is arranged on the outer side of the push plate (2); and the insert needle (7) is arranged at the end of each sleeve needle (6).

2. According to claim 1, a robot fixture for automatically taking out products and automatically installing inserts, characterized in that: The number and position of the sleeve needles (6) and the inserting needles (7) match the inserting needles of the mold (10).

Citation Information

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