Iron removal device for molten aluminum

By using a pressurized pump and a motor-driven mixing rod in the aluminum liquid iron removal device, the problem of uneven solvent dispersion is solved, the iron removal efficiency is significantly improved, and the cleaning process is simplified by collecting partitions, achieving high efficiency is achieved The liquid aluminum iron removal effect.

CN222294154UActive Publication Date: 2025-01-03FOSHAN NANHAI AOMI METAL PROD CO LTD
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Patent Information

Application Number
CN202421099228.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-03
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In traditional aluminum liquid iron removal devices, the introduction method of specific solvents is simple and cannot be dispersed into aluminum liquid in time, resulting in a long time reaction between the iron element and the solvent and low iron removal efficiency.

Method used

A device including a processing barrel, a slide chute, a U-shaped connecting rod, a mixing introduction mechanism and a filtration cleaning mechanism is designed. The stirring rod is driven by a booster pump and a motor to promote the full reaction of the solvent and liquid aluminum, and simplify the use of a collection partition. Sedimentation and cleaning.

Benefits of technology

It improves the dispersion uniformity and reaction sufficiency of the solvent, significantly improves the efficiency of aluminum liquid iron removal and cleaning convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The molten aluminum iron removal device comprises a treatment barrel and sliding grooves formed in the outer walls of the two sides of the treatment barrel, the inner walls of the two sliding grooves are both connected with U-shaped connecting rods in a sliding mode, the opposite sides of the two U-shaped connecting rods are provided with the same cross rod, and the cross rod is connected with the two U-shaped connecting rods in a sliding mode. The solvent introduction mechanism comprises a liquid supply box arranged on the outer wall of one side of the treatment barrel, a booster pump is arranged on the outer wall of the top of the liquid supply box, the output end of the booster pump is connected with a guide pipe, one end of the guide pipe is connected with a hose, and the outer wall of the bottom of a cross rod is connected with a hollow rod through a bearing. The molten aluminum iron removal device provided by the utility model has the technical effects of improving the dispersion uniformity and mixing sufficiency of a specific solvent, and effectively improves the molten aluminum iron removal efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of iron removal from molten aluminum, in particular to a device for removing iron from molten aluminum. Background Art

[0002] The principle of iron removal from molten aluminum is based on the differences in the physical and chemical properties of aluminum and iron. Iron removal is achieved through specific processes and additives. Common methods for removing iron from molten aluminum include flux removal and filtration. Flux removal involves adding specific fluxes to the molten aluminum. These fluxes react chemically with the iron in the molten aluminum to form compounds that are insoluble in the aluminum. These compounds are then separated from the molten aluminum through physical methods.

[0003] However, when using traditional aluminum liquid iron removal equipment, the method of introducing the specific solvent is simple. After the specific solvent is introduced through a single inlet, it cannot be dispersed into the aluminum liquid in time. It takes a long time to stir before the iron element in the aluminum liquid can fully react with the solvent, which is time-consuming and has low iron removal efficiency. Utility Model Content

[0004] The utility model discloses a device for removing iron from molten aluminum, which aims to solve the technical problems that, when in use, conventional devices for removing iron from molten aluminum have a simple method for introducing a specific solvent, the specific solvent cannot be dispersed into the aluminum liquid in time after being introduced through a single inlet, and a long period of stirring is required before the iron element in the aluminum liquid can fully react with the solvent, which is time-consuming and has low iron removal efficiency.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A device for removing iron from molten aluminum, comprising a processing barrel and a slide groove arranged on the outer walls of both sides of the processing barrel, the inner walls of the two slide grooves are slidably connected with a U-shaped connecting rod, and the same cross bar is installed on the opposite side of the two U-shaped connecting rods, and also includes: a mixing introduction mechanism: the solvent introduction mechanism includes a liquid supply box arranged on the outer wall of one side of the processing barrel, a booster pump is provided on the top outer wall of the liquid supply box, the output end of the booster pump is connected to a conduit, one end of the conduit is connected to a hose, a hollow rod is connected to the bottom outer wall of the cross bar through a bearing, a motor is provided on the top outer wall of the cross bar, one end of the output shaft of the motor is connected to the top of the hollow rod, and stirring rods distributed at equal distances are provided on the circumferential outer wall of the hollow rod, and a liquid outlet is provided on the outer wall of one side of the stirring rod; a filtering and cleaning mechanism: the filtering and cleaning mechanism is arranged inside the processing barrel.

[0007] In this solution, a mixing introduction mechanism is provided to first add a specific solvent for iron removal into the liquid supply tank, and then a booster pump is used to introduce the specific solvent in the liquid supply tank into the hollow rod through a conduit and a hose, so that the specific solvent can be discharged along the liquid outlet hole on one side of the dispersed stirring rod, so that the introduced solution can be directly dispersed into the aluminum liquid. Combined with the motor to drive the stirring rod to rotate, the solvent is fully promoted to react with the iron element in the aluminum liquid, and the iron removal effect is better.

[0008] In a preferred solution, the filtering and cleaning mechanism includes an electric telescopic rod and a connecting block arranged at both ends of the bottom outer wall of the U-shaped connecting rod, the electric telescopic rod is located on the outside of the processing barrel, and the connecting block is located inside the processing barrel. A limit block is provided at the bottom end of the connecting block, and a collecting partition is provided inside the processing barrel. Limit grooves are provided on both sides of the top outer wall of the collecting partition, and the limit block is adapted to the limit groove.

[0009] The set collecting partition can collect the precipitate produced by the reaction of the solvent with the iron element in the aluminum liquid. After the reaction is completed, the electric telescopic rod and the U-shaped connecting rod can drive the collecting partition to lift the collected precipitate to the notch position at the top of the processing barrel. The collecting partition is taken out from the limited state of the limit block for cleaning, and then installed again after cleaning and placed back at the bottom of the processing barrel. The whole process is simple to clean and easy to disassemble and assemble.

[0010] As can be seen from the above, a device for removing iron from molten aluminum includes a processing barrel and a chute arranged on the outer walls of both sides of the processing barrel, the inner walls of the two chute are slidably connected with a U-shaped connecting rod, and the same cross bar is installed on the opposite side of the two U-shaped connecting rods, and also includes: a mixing introduction mechanism: the solvent introduction mechanism includes a liquid supply box arranged on the outer wall of one side of the processing barrel, a booster pump is provided on the top outer wall of the liquid supply box, the output end of the booster pump is connected to a conduit, one end of the conduit is connected to a hose, a hollow rod is connected to the bottom outer wall of the cross bar through a bearing, a motor is provided on the top outer wall of the cross bar, one end of the output shaft of the motor is connected to the top of the hollow rod, and stirring rods distributed at equal distances are provided on the circumferential outer wall of the hollow rod, and a liquid outlet is provided on one outer wall of the stirring rod; a filtering and cleaning mechanism: the filtering and cleaning mechanism is arranged inside the processing barrel. The device for removing iron from molten aluminum provided by the utility model has the technical effect of improving the dispersion uniformity and mixing adequacy of a specific solvent, effectively improving the efficiency of removing iron from molten aluminum. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of a device for removing iron from molten aluminum proposed by the utility model.

[0012] Figure 2This is a front cross-sectional view of a device for removing iron from molten aluminum proposed by the utility model.

[0013] Figure 3 This is a schematic diagram of the installation structure of a stirring rod for an aluminum liquid iron removal device proposed by the utility model.

[0014] Figure 4 This is a schematic diagram of the structure of a collecting partition for an aluminum liquid iron removal device proposed by the utility model.

[0015] In the attached figure: 1. Processing barrel; 2. Support; 3. Cross bar; 4. Motor; 5. Hose; 6. Liquid supply tank; 7. Hollow rod; 8. Stirring rod; 9. Electric telescopic rod; 10. Connecting block; 11. Limit block; 12. Limit groove; 13. Collecting partition; 14. U-shaped connecting rod; 15. Liquid outlet; 16. Support plate. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.

[0017] The utility model discloses an aluminum liquid iron removal device mainly used in conventional aluminum liquid iron removal devices. When in use, the method of introducing a specific solvent is simple. After the specific solvent is introduced through a single inlet, it cannot be dispersed into the aluminum liquid in time. A long period of stirring is required before the iron element in the aluminum liquid can fully react with the solvent, which is time-consuming and has low iron removal efficiency.

[0018] Reference Figure 1 、 Figure 2 and Figure 3, a device for removing iron from molten aluminum, comprising a processing barrel 1 and chutes arranged on the outer walls of both sides of the processing barrel 1, U-shaped connecting rods 14 are slidably connected to the inner walls of the two chutes, and the same cross bar 3 is installed on the opposite side of the two U-shaped connecting rods 14, and also includes: a mixing introduction mechanism: the mixing introduction mechanism includes a liquid supply box 6 arranged on the outer wall of one side of the processing barrel 1, a booster pump is provided on the top outer wall of the liquid supply box 6, the output end of the booster pump is connected to a conduit, one end of the conduit is connected to a hose 5, a hollow rod 7 is connected to the bottom outer wall of the cross bar 3 through a bearing, a motor 4 is provided on the top outer wall of the cross bar 3, one end of the output shaft of the motor 4 is connected to the top of the hollow rod 7, and stirring rods 8 distributed at equal distances are provided on the circumferential outer wall of the hollow rod 7, and a liquid outlet hole 15 is provided on one side outer wall of the stirring rod 8;

[0019] Filtering and cleaning mechanism: The filtering and cleaning mechanism is arranged inside the processing barrel 1.

[0020] In this solution, the specific solvent for iron removal can be first added to the liquid supply tank 6 through the provided mixing introduction mechanism, and then the specific solvent in the liquid supply tank 6 is introduced into the hollow rod 7 through the conduit and the hose 5 using the booster pump, so that the specific solvent can be discharged along the liquid outlet 15 on one side of the dispersed stirring rod 8, so that the introduced solution can be directly dispersed into the aluminum liquid. Combined with the motor 4 to drive the stirring rod 8 to rotate, the solvent is fully promoted to react with the iron element in the aluminum liquid, and the iron removal effect is better.

[0021] Among them, the stirring rod 8 is set to an arc structure, the driving direction of the motor 4 is counterclockwise, and the liquid outlet 15 is set on the concave side of the arc structure. When the motor 4 drives the hollow rod 7 to rotate counterclockwise, the convex side of the stirring rod 8 on the outer wall of the hollow rod 7 stirs against the liquid flow, and the liquid outlet 15 set on the concave side of the stirring rod 8 can synchronously disperse and introduce a specific solvent into it, and the stirring mixing and solvent introduction are coordinated to improve the reaction efficiency.

[0022] Among them, a support plate 16 is provided on the outer wall of one side of the cross bar 3. The support plate 16 is made of lightweight material and is used to support the hose 5. A ring box is provided on the inner wall of the cross bar 3. The end of the hose 5 away from the catheter is connected to one side of the ring box. The ring box is connected to the hollow rod 7 through a bearing, and the ring box is connected to the inside of the hollow rod 7.

[0023] It should be noted that, by such connection and installation, it is possible to ensure that the motor 4 drives the hollow rod 7 to rotate stably, and it does not affect the transfer of the specific solvent from the liquid supply box 6 to the hollow rod 7, thereby ensuring the stable progress of the mixing and solution introduction process.

[0024] Reference Figure 2 、 Figure 3 and Figure 4In a preferred embodiment, the filtering and cleaning mechanism includes an electric telescopic rod 9 and a connecting block 10 arranged at both ends of the bottom outer wall of the U-shaped connecting rod 14, the electric telescopic rod 9 is located on the outside of the processing barrel 1, and the connecting block 10 is located inside the processing barrel 1. A limit block 11 is provided at the bottom end of the connecting block 10, and a collecting partition 13 is provided inside the processing barrel 1. Limiting grooves 12 are provided on both sides of the top outer wall of the collecting partition 13, and the limiting blocks 11 are adapted to the limiting grooves 12.

[0025] Among them, a notch is provided on one side of the top outer wall of the processing barrel 1, and the thickness of the notch is consistent with the thickness of the collecting partition 13. Four equally distributed supports 2 are provided on the bottom outer wall of the processing barrel 1 to facilitate the removal of the collecting partition 13.

[0026] Specifically, the precipitate produced by the reaction of the solvent with the iron element in the aluminum liquid can be collected by setting the collecting baffle 13. After the reaction is completed, under the action of the electric telescopic rod 9 and the U-shaped connecting rod 14, the collecting baffle 13 can be driven to lift the collected precipitate to the notch position at the top of the processing barrel 1. The collecting baffle 13 is removed from the limited state of the limit block 11 for cleaning, and then installed again after cleaning and placed back on the bottom of the processing barrel 1. The whole process is simple to clean and easy to disassemble and assemble.

[0027] Working principle: When in use, first introduce the aluminum liquid to be deironed into the processing barrel 1, then add the specific solvent for deironing into the liquid supply tank 6, and use the booster pump in the liquid supply tank 6 to introduce the specific solvent into the interior of the hollow rod 7 through the conduit and hose 5. At the same time, the motor 4 drives the hollow rod 7 to rotate, and the specific solvent entering the hollow rod 7 is dispersed and introduced into the processing barrel 1 from the liquid outlet 15 of the stirring rod 8 in the rotating state, and is fully mixed with the aluminum liquid. The reaction is more sufficient and efficient, and the deironing efficiency is higher.

[0028] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A device for removing iron from aluminum liquid, comprising a processing barrel (1) and chutes arranged on the outer walls of both sides of the processing barrel (1), the inner walls of the two chutes are slidably connected with U-shaped connecting rods (14), and the same cross bar (3) is installed on the opposite side of the two U-shaped connecting rods (14), characterized in that: Also includes: Mixing introduction mechanism: the mixing introduction mechanism comprises a liquid supply box (6) arranged on the outer wall of one side of the processing barrel (1), a booster pump is arranged on the top outer wall of the liquid supply box (6), the output end of the booster pump is connected to a conduit, one end of the conduit is connected to a hose (5), a hollow rod (7) is connected to the bottom outer wall of the cross bar (3) via a bearing, a motor (4) is arranged on the top outer wall of the cross bar (3), one end of the output shaft of the motor (4) is connected to the top of the hollow rod (7), stirring rods (8) distributed at equal distances are arranged on the circumferential outer wall of the hollow rod (7), and a liquid outlet hole (15) is arranged on the outer wall of one side of the stirring rod (8); Filtering and cleaning mechanism: the filtering and cleaning mechanism is arranged inside the processing barrel (1).

2. The device for removing iron from molten aluminum according to claim 1, characterized in that: The stirring rod (8) is arranged as an arc-shaped structure, the driving direction of the motor (4) is counterclockwise, and the liquid outlet (15) is arranged on the concave side of the arc-shaped structure.

3. The device for removing iron from molten aluminum according to claim 2, characterized in that: A support plate (16) is provided on an outer wall of one side of the cross bar (3); the support plate (16) is made of a lightweight material and is used to support the hose (5).

4. The device for removing iron from molten aluminum according to claim 3, characterized in that: A ring box is provided on the inner wall of the cross bar (3); one end of the hose (5) away from the conduit is connected to one side of the ring box; the ring box is connected to the hollow rod (7) via a bearing, and the ring box is in communication with the interior of the hollow rod (7).

5. The device for removing iron from molten aluminum according to claim 1, characterized in that: The filtering and cleaning mechanism comprises an electric telescopic rod (9) and a connecting block (10) arranged at both ends of the bottom outer wall of the U-shaped connecting rod (14); the electric telescopic rod (9) is located outside the processing barrel (1), and the connecting block (10) is located inside the processing barrel (1).

6. The device for removing iron from molten aluminum according to claim 5, characterized in that: A limiting block (11) is provided at the bottom end of the connection block (10), a collecting partition (13) is provided inside the processing barrel (1), limiting grooves (12) are provided on both sides of the top outer wall of the collecting partition (13), and the limiting block (11) is adapted to fit the limiting grooves (12).

7. The device for removing iron from molten aluminum according to claim 6, characterized in that: A notch is provided on one side of the top outer wall of the processing barrel (1), the thickness of the notch being consistent with the thickness of the collecting partition (13), and four supports (2) distributed at equal distances are provided on the bottom outer wall of the processing barrel (1).