Carding machine with web cleaner

Abstract

The utility model discloses a carding machine with a web cleaner, which belongs to the technical field of carding machines and comprises a carding machine body and a wind-up roller, a group of brush rollers are arranged on the right side of an inner cavity of the carding machine body, and the number of the brush rollers is two. According to the characteristics of the two brush rollers, the top and the bottom of a cotton web passing through the surfaces of the brush rollers are subjected to impurity removal, impurities and short fibers on the cotton web are swept off by the brush rollers, meanwhile, the fan sucks the impurities and the short fibers swept off by the brush rollers under the cooperation of the air conveying pipe, and under the action of negative pressure, the impurities and the short fibers are removed. According to the device, impurities and short fibers are conveyed to an inner cavity of a filter box through a dust suction cover and a dust suction pipe, the impurities and the short fibers in gas are filtered and collected through a plurality of fine filter screen plates, the filtered gas is conveyed to an air outlet pipe through an air conveying pipe, the gas is output through the air outlet pipe, and the operation is repeated. Impurities and short fibers on the cotton web are effectively cleaned, the cleanliness of the cotton web is greatly improved, and the cotton web meets the production standard.

Description

Technical Field

[0001] The utility model belongs to the technical field of cotton carding machines, and in particular relates to a cotton carding machine with a cotton net cleaner. Background Art

[0002] Carding machine is used to process cotton fiber and chemical fiber. It belongs to textile machinery. According to the spinning process, carding is an important process. The front process of carding machine is opening and cleaning combined machine, and the back process is drawing machine (combing process) or sliver lap machine (combing process).

[0003] The existing cotton carding machine, during operation, opens and combs the cotton (fiber) rolls sent from the previous process or the oily cotton (chemical fiber) layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. In this process, impurities in the cotton layer are bound to be broken and short fibers are increased, and attached to the surface of the cotton net, resulting in the cotton net's cleanliness not meeting the standard. Subsequently, the cleaning mechanism in the cotton carding machine is used to clean them, causing the impurities to be broken and the short fibers to accumulate inside the cotton carding machine, which needs to be cleaned manually again, which is time-consuming and labor-intensive. Therefore, we provide a cotton carding machine with a cotton net cleaner. Utility Model Content

[0004] The purpose of the utility model is to provide a cotton carding machine with a cotton net cleaner, which is used in combination with a brush roller, a fan, an air supply pipe, an air outlet pipe, a filter box, a dust suction pipe and a fine filter screen to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cotton carding machine with a cotton net cleaner, comprising a cotton carding machine body and a winding roller, a group of brush rollers are provided on the right side of the inner cavity of the cotton carding machine body, and the number of the brush rollers is two, a fan is fixedly installed on the left side of the rear end of the top of the cotton carding machine body, the output end of the fan is fixedly connected to an air outlet pipe, the input end of the fan is fixedly connected to an air supply pipe, and one end of the air supply pipe is connected to a filter box, a connecting plate is provided on the front surface of the filter box, a group of fine filter mesh plates are provided on the back of the connecting plate and located in the inner cavity of the filter box, the top of the filter box is connected to a dust suction pipe, and one end of the dust suction pipe and located in the inner cavity of the cotton carding machine body is fixedly connected to a dust hood.

[0006] By adopting the above scheme, the top and bottom of the cotton net passing through the surface of the brush roller are cleaned by utilizing the characteristics of the two brush rollers, so that the impurities and short fluff on the cotton net are swept away by the brush rollers, and at the same time, the fan sucks in the impurities and short fluff swept away by the brush roller with the cooperation of the air duct, and under the action of negative pressure, the impurities and short fluff are transported to the inner cavity of the filter box through the dust hood and the dust duct, and through the setting of multiple fine filter mesh plates, the impurities and short fluff in the gas are filtered and collected, and the filtered gas is transported to the air outlet pipe through the air duct, and the gas is output through the air outlet pipe, and this process is repeated, so that the impurities and short fluff on the cotton net are effectively cleaned, which greatly improves the cleanliness of the cotton net and makes it meet the production standards.

[0007] As a preferred embodiment of a cotton carding machine with a cotton web cleaner, an electric telescopic rod is fixedly connected to the left side of the top of the cotton carding machine body, an upper diverter comb is fixedly connected to the bottom of the electric telescopic rod, and a lower diverter comb is fixedly connected to the bottom of the inner cavity of the cotton carding machine body and directly below the upper diverter comb.

[0008] By adopting the above scheme, the upper diverter comb can be driven to rise and fall through the setting of the electric telescopic rod to achieve the purpose of adjusting the height. At the same time, the characteristics between the upper diverter comb and the lower diverter comb are utilized to quickly comb the cotton rolls passing through the upper diverter comb and the lower diverter comb.

[0009] As a preferred embodiment of a cotton carding machine with a cotton net cleaner, the rear end of the right side of the cotton carding machine body is fixedly connected to a vertical plate, a motor is fixedly installed on the back of the vertical plate, an output end of the motor is fixedly connected to a clamping block, one end of the winding roller is plugged into the inner cavity of the clamping block and fixedly connected by a fastening bolt.

[0010] By adopting the above scheme, the clamping block is driven to rotate by the motor, the winding roller is driven to rotate by the clamping block, and the cleaned cotton net is wound up by the winding roller, which greatly improves the winding efficiency.

[0011] As a preferred embodiment of the carding machine with a cotton web cleaner, L-shaped mounting plates are fixedly connected to both sides of the top of the connecting plate, and the mounting plate and the filter box are fixedly connected by mounting bolts.

[0012] By adopting the above scheme, the connection plate can be quickly disassembled and assembled through the setting of the mounting bolts, so that the fine filter screen plate can be easily cleaned and replaced to prevent it from being blocked during long-term use.

[0013] As a preferred embodiment of a carding machine with a cotton web cleaner, a support frame is fixedly connected to the center of the bottom of the carding machine body, and a guide roller is provided on the inner side of the support frame.

[0014] By adopting the above scheme, the cotton web can be accurately guided by setting the guide roller to prevent it from deviating from the predetermined position during the transportation process.

[0015] As a preferred embodiment of a carding machine with a cotton web cleaner, a power supply box is fixedly connected to the right side of the top of the carding machine body, and a battery is provided in the inner cavity of the power supply box.

[0016] By adopting the above scheme, the battery is set up and used as a backup power supply. When the external power supply device stops supplying power, the battery can be used to supply power to the electrical equipment of the device again to maintain the normal operation of the device.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model uses the characteristics of two brush rollers to remove impurities from the top and bottom of the cotton net passing through the surface of the brush rollers, so that the impurities and short fluff on the cotton net are swept down by the brush rollers, and at the same time, the fan sucks the impurities and short fluff swept down by the brush rollers with the cooperation of the air duct, and under the action of negative pressure, the impurities and short fluff are transported to the inner cavity of the filter box through the dust hood and the dust duct, and through the arrangement of multiple fine filter screen plates, the impurities and short fluff in the gas are filtered and collected, and the filtered gas is transported to the air outlet pipe through the air duct, and the gas is output through the air outlet pipe, and this is repeated, so that the impurities and short fluff on the cotton net are effectively cleaned, which greatly improves the cleanliness of the cotton net and makes it meet the production standards.

[0019] 2. The utility model drives the clamping block to rotate through a motor, drives the winding roller to rotate through the clamping block, and winds up the cleaned cotton net through the winding roller, which greatly improves the winding efficiency. Through the setting of the electric telescopic rod, the upper diverter comb can be driven to rise and fall to achieve the purpose of adjusting the height. At the same time, the characteristics of the upper diverter comb and the lower diverter comb are utilized to quickly comb the cotton rolls passing through the upper diverter comb and the lower diverter comb. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a partial schematic diagram of the second viewing angle of the utility model;

[0022] Figure 3 This is a cross-sectional view of the carding machine body of the utility model;

[0023] Figure 4 This is a top sectional view of the filter box of the present utility model.

[0024] In the figure: 1. Carding machine body; 2. Electric telescopic rod; 3. Upper diverter comb; 4. Lower diverter comb; 5. Filter box; 6. Fan; 7. Dust suction pipe; 8. Brush roller; 9. Connecting plate; 10. Fine filter screen plate; 11. Vertical plate; 12. Motor; 13. Snap-in block; 14. Winding roller. DETAILED DESCRIPTION

[0025] See also Figure 1-4 A carding machine with a cotton web cleaner comprises a carding machine body 1 and a winding roller 14, see Figure 2 As shown, the rear end of the right side of the carding machine body 1 is fixedly connected with a vertical plate 11, and a motor 12 is fixedly installed on the back of the vertical plate 11. The output end of the motor 12 is fixedly connected with a clamping block 13, and one end of the winding roller 14 is plugged into the inner cavity of the clamping block 13 and fixedly connected by a fastening bolt. The clamping block 13 is driven to rotate by the motor 12, and the winding roller 14 is driven to rotate by the clamping block 13. The cleaned cotton web is wound up by the winding roller 14, which greatly improves the winding efficiency. A group of wool is provided on the right side of the inner cavity of the carding machine body 1. A brush roller 8, and the number of the brush rollers 8 is two, a fan 6 is fixedly installed on the left side of the top rear end of the carding machine body 1, the output end of the fan 6 is fixedly connected to the air outlet pipe, the input end of the fan 6 is fixedly connected to the air supply pipe, and one end of the air supply pipe is connected to the filter box 5, the front surface of the filter box 5 is provided with a connecting plate 9, the back of the connecting plate 9 and a group of fine filter screen plates 10 are arranged in the inner cavity of the filter box 5, the top of the filter box 5 is connected to a dust suction pipe 7, one end of the dust suction pipe 7 and the inner cavity of the carding machine body 1 is fixedly connected to a dust suction cover, see Figure 3 As shown, an electric telescopic rod 2 is fixedly connected to the left side of the top of the carding machine body 1, an upper diverter comb 3 is fixedly connected to the bottom of the electric telescopic rod 2, and a lower diverter comb 4 is fixedly connected to the bottom of the inner cavity of the carding machine body 1 and directly below the upper diverter comb 3. The upper diverter comb 3 can be driven to rise and fall by the setting of the electric telescopic rod 2 to achieve the purpose of adjusting the height. At the same time, the characteristics of the upper diverter comb 3 and the lower diverter comb 4 are utilized to quickly comb the cotton rolls passing through the upper diverter comb 3 and the lower diverter comb 4, and the top and bottom of the cotton web passing through the surface of the brush roller 8 are combed by the characteristics of the two brush rollers 8. Impurities and short fibers on the cotton net are removed by the brush roller 8. At the same time, the fan 6, in cooperation with the air duct, sucks the impurities and short fibers swept off by the brush roller 8. Under the action of negative pressure, the impurities and short fibers are transported to the inner cavity of the filter box 5 through the dust hood and the dust duct 7. Through the arrangement of multiple fine filter screens 10, the impurities and short fibers in the gas are filtered and collected. The filtered gas is transported to the air outlet pipe through the air duct, and the gas is output through the air outlet pipe. This process is repeated to effectively clean the impurities and short fibers on the cotton net, thereby greatly improving the cleanliness of the cotton net and making it meet the production standards.

[0026] See Figure 1As shown, both sides of the top of the connecting plate 9 are fixedly connected with L-shaped mounting plates, and the mounting plate and the filter box 5 are fixedly connected by mounting bolts. By setting the mounting bolts, the connecting plate 9 can be quickly disassembled and assembled, which is convenient for cleaning and replacing the fine filter plate 10 to prevent it from being blocked during long-term use. Figure 3 As shown, a support frame is fixedly connected to the center of the bottom of the carding machine body 1, and a guide roller is provided on the inner side of the support frame. Through the setting of the guide roller, the cotton web is accurately guided to prevent it from deviating from the predetermined position during the transportation process. Figure 1 As shown, a power supply box is fixedly connected to the right side of the top of the carding machine body 1, and a battery is provided in the inner cavity of the power supply box. The battery is provided to be used as a backup power supply. When the external power supply device stops supplying power, the battery can be used to supply power to the electrical equipment of the device again to maintain the normal operation of the device.

[0027] When in use, first place the drum with the wound cotton roll on the placement rack on the left side of the carding machine body 1. After placement, insert the cotton roll from the feed port on the left side of the carding machine body 1, and make the cotton roll pass through the upper diverter comb 3, the lower diverter comb 4, the guide roller and the brush roller 8 in turn. Next, pull the cotton roll out from the guide port on the right side of the carding machine body 1, and then wind the cotton roll on the surface of the winding roller 14. After winding, the motor 12 drives the clamping block 13 to rotate, and the clamping block 13 drives the winding roller 14 to rotate, and the cleaned cotton net is wound by the winding roller 14. During the winding process, the upper diverter comb 3 is driven to rise and fall by the electric telescopic rod 2, and the distance between the upper diverter comb 3 and the lower diverter comb 4 is adjusted. At the same time, the space between the upper diverter comb 3 and the lower diverter comb 4 is used. The characteristics of the present invention are to quickly comb the cotton rolls passing through the upper diverter comb 3 and the lower diverter comb 4, and at the same time, through the characteristics of the two brush rollers 8, the top and bottom of the cotton net passing through the surface of the brush roller 8 are cleaned, so that the impurities and short fluff on the cotton net are swept away by the brush roller 8, and at the same time, the fan 6 sucks the impurities and short fluff swept away by the brush roller 8 with the cooperation of the air duct, and under the action of negative pressure, the impurities and short fluff are transported to the inner cavity of the filter box 5 through the dust hood and the dust duct 7, and through the setting of multiple fine filter mesh plates 10, the impurities and short fluff in the gas are filtered and collected, and the filtered gas is transported to the air outlet pipe through the air duct, and the gas is output through the air outlet pipe, and this process is repeated, so that the impurities and short fluff on the cotton net are effectively cleaned, which greatly improves the cleanliness of the cotton net and makes it meet the production standards.

Claims

1. A carding machine with a cotton web cleaner, characterized in that: The invention comprises a carding machine body (1) and a winding roller (14), wherein a group of brush rollers (8) are arranged on the right side of the inner cavity of the carding machine body (1), and the number of the brush rollers (8) is two; a fan (6) is fixedly installed on the left side of the rear end of the top of the carding machine body (1); the output end of the fan (6) is fixedly connected to an air outlet pipe; the input end of the fan (6) is fixedly connected to an air supply pipe, and one end of the air supply pipe is connected to a filter box (5); a connecting plate (9) is arranged on the front surface of the filter box (5); a group of fine filter screen plates (10) are arranged on the back side of the connecting plate (9) and located in the inner cavity of the filter box (5); a dust suction pipe (7) is connected to the top of the filter box (5); a dust hood is fixedly connected to one end of the dust suction pipe (7) and located in the inner cavity of the carding machine body (1).

2. A carding machine with a cotton web cleaner according to claim 1, characterized in that: An electric telescopic rod (2) is fixedly connected to the left side of the top of the carding machine body (1), an upper diverter comb (3) is fixedly connected to the bottom of the electric telescopic rod (2), and a lower diverter comb (4) is fixedly connected to the bottom of the inner cavity of the carding machine body (1) and directly below the upper diverter comb (3).

3. A carding machine with a cotton web cleaner according to claim 1, characterized in that: The rear end of the right side of the carding machine body (1) is fixedly connected to a vertical plate (11), the back side of the vertical plate (11) is fixedly mounted with a motor (12), the output end of the motor (12) is fixedly connected to a clamping block (13), one end of the winding roller (14) is plugged into the inner cavity of the clamping block (13) and fixedly connected by a fastening bolt.

4. A carding machine with a cotton web cleaner according to claim 1, characterized in that: L-shaped mounting plates are fixedly connected to both sides of the top of the connecting plate (9), and the mounting plate is fixedly connected to the filter box (5) via mounting bolts.

5. A carding machine with a cotton web cleaner according to claim 1, characterized in that: A support frame is fixedly connected to the center of the bottom of the carding machine body (1), and a guide roller is arranged on the inner side of the support frame.

6. A carding machine with a cotton web cleaner according to claim 1, characterized in that: A power supply box is fixedly connected to the right side of the top of the carding machine body (1), and a storage battery is arranged in the inner cavity of the power supply box.

Images