Existing building thermal insulation modular system
A modular insulation system with a thermal insulation board and structural mesh board securely attached to existing walls addresses construction challenges, ensuring effective insulation and reduced labor costs in urban renewal projects.
Patent Information
- Application Number
- CN202421061818.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-15
AI Technical Summary
Existing exterior wall insulation technologies face issues such as improper construction leading to hollowing and cracking, aging insulation materials, and high on-site labor costs, while existing insulation systems struggle with integration and protection of insulation materials in existing buildings.
A modular insulation system comprising a thermal insulation board, structural mesh board, and connecting pieces that form a sandwich structure with an outer covering layer, allowing for easy installation and secure attachment to existing walls, with features like cable grooves and connectors for wiring and reinforcement.
The system provides a stable, easy-to-construct insulation solution that enhances insulation effectiveness, facilitates wiring, and reduces on-site labor requirements, suitable for urban renewal projects.
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Figure CN222295350U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of existing building renovation, and in particular relates to an existing building insulation modular system. Background Art
[0002] Energy-saving renovation of existing buildings is one of the important ways to achieve energy conservation and emission reduction goals in the construction field. As a key technology in energy-saving renovation, exterior wall insulation technology can effectively improve the energy efficiency of buildings and reduce energy consumption. However, in practical applications, exterior wall insulation technology still faces some problems and challenges: First, the exterior wall insulation construction technology has high requirements. If the construction is improper, it may cause hollowing and cracking of the insulation layer, affecting the insulation effect and even causing subsequent problems such as leakage. Secondly, insulation materials may age and fall off over time, affecting the insulation effect and building safety. Therefore, it is necessary to take relevant measures to strengthen the connection structure between insulation materials and existing buildings, and at the same time, protect the insulation materials through protective measures.
[0003] On the other hand, with the increase in labor costs, on-site construction costs have increased year by year, and skilled industrial workers have gradually decreased. With the development of modern industrial technology, prefabricated construction refers to the transfer of a large number of on-site operations of traditional construction methods to factories, where building components and accessories (such as floors, wall panels, stairs, balconies, etc.) are processed and transported to the construction site for the construction and pouring of reinforced concrete, which is convenient and fast and can shorten the construction period. It can also reduce on-site construction and reduce on-site construction risks.
[0004] Insulation system installation is implemented on existing buildings (existing buildings are interpreted as buildings that are above ground and whose main structure is not to be continued and put into use) to achieve urban renewal and functional maintenance. General insulation systems, especially internal insulation, are divided into two types: one is the combination of insulation board and composite gypsum board; the other is the combination of insulation board and mortar. However, in the gypsum board form, the buried pipeline needs to be grooved, and in the mortar form, the mortar cannot hang on the insulation board.
[0005] Therefore, the utility model arises as the times require. Utility Model Content
[0006] The purpose of the utility model is to provide an insulation layer system which is easy to construct, convenient to route, firmly connects the insulation system to the existing building wall and effectively protects the insulation material;
[0007] To achieve this goal, the utility model first provides a modular system for thermal insulation of existing buildings, which is characterized by comprising:
[0008] An existing wall, wherein the existing wall is constructed on the existing building;
[0009] The thermal insulation layer comprises a thermal insulation board, a structural mesh board and a connecting piece; the structural mesh board and the thermal insulation layer are installed on the existing wall through the connecting piece, and the thermal insulation board is located between the existing wall and the structural mesh board;
[0010] The outer covering layer is formed on the structural mesh plate, and the outer covering layer, the insulation board and the existing wall form a sandwich structure.
[0011] Preferably, a plurality of cable grooves are provided on a side of the insulation board facing away from the existing wall, the mounting holes are opened in the cable grooves, and the connecting members connect the structural mesh plate and the insulation board to the existing wall through the mounting holes.
[0012] Preferably, the structural mesh plate is a corrugated mesh plate.
[0013] Preferably, the trough of the corrugated mesh plate is located in the cable groove and is fixed to the insulation board by the connecting piece.
[0014] Preferably, the cable groove is a strip groove.
[0015] Preferably, the outer covering layer is filled in the strip-shaped groove to form a filling area; the filling area is defined as a strip-shaped reinforcement rib of the outer covering layer.
[0016] Preferably, the connecting member is a bolt or an expansion screw.
[0017] Preferably, the number of the thermal insulation layers is a plurality of layers that are matched with each other.
[0018] Preferably, the outer covering layer is a shotcrete-formed cement base layer.
[0019] The technical effects of the above technical solution of the utility model come from one or more of the following combinations:
[0020] This solution directly fixes the insulation board on the existing wall, grooves can be cut on the insulation board for wiring, and then the outer covering layer is slurried through the structural mesh to form a structural carrier for the outer covering; this allows urban upgrades on existing structures, facilitates wiring, and is modularly assembled and easy to construct.
[0021] A corrugated mesh is used, and the trough position of the corrugated mesh corresponds to the cable duct to facilitate the installation of the corrugated mesh. After the cables are arranged, the outer covering is sprayed to form a stiffening rib in the cable duct.
[0022] The insulation board and structural mesh board are nailed into the existing building by means of studs or expansion screws. The construction is convenient and suitable for urban upgrading work of interior wall insulation or exterior wall insulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A structural schematic diagram of the utility model is expressed.
[0024] Figure 2 A top view of the present invention is shown.
[0025] Figure 3 The schematic diagram of the installation of the thermal insulation layer and the existing wall in the utility model is expressed.
[0026] Figure 4 The schematic diagram of the structure of the thermal insulation layer in the utility model is expressed.
[0027] Figure 5 A diagram showing the position of the cable duct on the insulation board in the utility model. DETAILED DESCRIPTION
[0028] The following description is given to enable those skilled in the art to implement and use the utility model and incorporate it into specific application contexts. Various modifications, as well as various uses in different applications will be readily apparent to those skilled in the art, and the general principles defined herein are applicable to a wide range of embodiments. Thus, the utility model is not limited to the embodiments given herein, but should be granted the broadest scope consistent with the principles and novel features disclosed herein.
[0029] In the following detailed description, many specific details are set forth to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the practice of the present invention need not be limited to these specific details. In other words, well-known structures and devices are shown in block diagram form without detailed display to avoid obscuring the present invention.
[0030] The reader is reminded of all documents and literature filed simultaneously with this specification and open to public inspection, and the contents of all such documents and literature are incorporated herein by reference. Unless otherwise directly stated, all features disclosed in this specification (including any attached claims, abstracts and drawings) can be replaced by alternative features for achieving the same, equivalent or similar purposes. Therefore, unless otherwise explicitly stated, each feature disclosed is only an example of a group of equivalent or similar features.
[0031] Note that, where used, the symbols left, right, front, back, top, bottom, forward, reverse, clockwise and counterclockwise are used only for convenience and do not imply any specific fixed direction. In fact, they are used to reflect the relative position and / or direction between the various parts of the object. In addition, the terms "first" and "second" are used only for descriptive purposes and should not be understood as indicating or implying relative importance.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] Note that, in the case of use, further, preferably, further and more preferably are simple beginnings for explaining another embodiment based on the previous embodiment, and the content of further, preferably, further or more preferably followed by the above embodiment is combined with the previous embodiment as a complete composition of another embodiment. Several further, preferably, further or more preferably settings followed by the same embodiment can be arbitrarily combined to form another embodiment.
[0034] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. Note that the aspects described below in conjunction with the accompanying drawings and specific embodiments are only exemplary and should not be construed as limiting the scope of protection of the present invention.
[0035] See also Figure 1 to Figure 5 This embodiment provides a modular system for thermal insulation of an existing building, including an existing wall 1, an insulation layer 2 and an outer covering layer 3. The existing wall 1 is constructed on the existing building; the insulation layer 2 includes an insulation board 21, a structural mesh board 22 and a connector 23; the structural mesh board 22 and the insulation layer 2 are installed on the existing wall 1 through the connector 23, and the insulation board 21 is located between the existing wall 1 and the structural mesh board 22; the outer covering layer 3 is formed on the structural mesh board 22, and the outer covering layer 3, the insulation board 21 and the existing wall 1 form a sandwich structure.
[0036] The "existing building" in the implementation is interpreted as: a building that is above ground and whose main structure is not to be continued and put into use. This embodiment has a wide range of applications and can be used as an urban renewal project for existing buildings.
[0037] The insulation board 21 is made of organic polymer material, preferably XPS material, which has certain structural strength and insulation function. In addition, shallow grooves can be opened on the insulation board 21 for wiring, which is convenient for the layout of pipelines (water pipes, wires and other water and electricity structure wiring) of the wall.
[0038] For details, please combine Figure 2 and Figure 5 A plurality of cable grooves 210 are provided on the side of the insulation board 21 facing away from the existing wall 1 , and mounting holes 2100 are opened in the cable grooves 210 . The connectors 23 connect the structural mesh plate 22 and the insulation board 21 to the existing wall 1 through the mounting holes 2100 .
[0039] Furthermore, the structural mesh panel 22 serves as a structural carrier of the outer covering layer 3, and a preferred implementation in this embodiment is a corrugated mesh panel. More preferably, a corrugated steel mesh panel is used. Specifically, the trough of the corrugated mesh panel is located in the cable trough 210, and is fixed to the insulation board 21 by the connector 23. The connector 23 is preferably a bolt or an expansion screw. When it is a bolt, the insulation board 21 and the corrugated steel mesh panel can be directly nailed to the existing wall 1. When selected, the end cap size of the bolt is slightly larger than the mesh of the corrugated steel mesh panel; when it is an expansion screw, first drill a hole in the existing wall 1, and then adjust the position of the mounting hole 2100 to correspond to the drilling position, and then install it. In practice, it is preferred to use low-cost bolts for interior wall insulation, and expansion screws can be used for exterior wall insulation.
[0040] The cable duct 210 serves as a pipeline layout and a structural reinforcement rib. Preferably, the cable duct 210 is a strip-shaped duct, which is arranged in the vertical direction. When the outer covering layer 3 is filled in the strip-shaped duct to form a filling area, the filling area is defined as the strip-shaped reinforcement rib 31 of the outer covering layer 3. Figure 3 and Figure 4 It can be seen that the trough of the corrugated mesh is buried in the cable groove 210 by the strip reinforcement rib 31, so the whole corrugated mesh is Figure 3 The visual effect shown is discontinuous.
[0041] In order to facilitate the transportation and installation of the insulation layer 2 in this embodiment, the number of insulation layers 2 is multiple and can be assembled together to achieve modular assembly. It can be assembled up and down, left and right, and after installation through the connecting piece 23, it is integrally sprayed to form the outer covering layer 3. Preferably, the outer covering layer 3 is a cement base formed by spraying.
[0042] Beneficial effects of this embodiment:
[0043] This solution directly fixes the insulation board 21 on the existing wall 1, grooves can be opened on the insulation board 21 for wiring, and then the outer covering layer 3 is slurried through the structural mesh plate 22 to form a structural carrier for the outer covering layer 3; this allows urban upgrades on existing structures, facilitates wiring, and is modularly assembled and easy to construct.
[0044] A corrugated mesh plate is used, and the trough position of the corrugated mesh plate corresponds to the cable groove 210 to facilitate the installation of the corrugated mesh plate. After the cables are arranged, the outer covering layer 3 is sprayed to form a stiffening rib in the cable groove 210.
[0045] The insulation board 21 and the structural mesh board 22 are nailed into the existing building by means of bolts or expansion screws, which is convenient for construction and suitable for urban upgrading work of interior wall insulation or exterior wall insulation.
[0046] Furthermore, the utility model is described in detail above in conjunction with the embodiments of the drawings, and a person skilled in the art can make various variations of the utility model according to the above description. Therefore, certain details in the embodiments should not constitute a limitation of the utility model, and the scope of protection of the utility model shall be defined by the scope of the attached claims.
Claims
1. Modular system for thermal insulation of existing buildings, characterized by: include: An existing wall, wherein the existing wall is constructed on the existing building; The thermal insulation layer comprises a thermal insulation board, a structural mesh board and a connecting piece; the structural mesh board and the thermal insulation layer are installed on the existing wall through the connecting piece, and the thermal insulation board is located between the existing wall and the structural mesh board; The outer covering layer is formed on the structural mesh plate, and the outer covering layer, the insulation board and the existing wall form a sandwich structure.
2. The existing building insulation modular system as claimed in claim 1, characterized in that: A plurality of cable grooves are arranged on the side of the insulation board facing away from the existing wall, and mounting holes are opened in the cable grooves. The connecting member connects the structural mesh plate and the insulation board to the existing wall through the mounting holes.
3. The existing building insulation modular system as claimed in claim 2, characterized in that: The structural mesh plate is a corrugated mesh plate.
4. The existing building insulation modular system as claimed in claim 3, characterized in that: The trough of the corrugated mesh plate is located in the cable groove and is fixed to the insulation board by the connecting piece.
5. The existing building insulation modular system as claimed in claim 2 or 3, characterized in that: The cable slot is a strip-shaped slot.
6. The existing building insulation modular system as claimed in claim 5, characterized in that: The outer covering layer is filled in the strip-shaped groove to form a filling area; the filling area is defined as a strip-shaped reinforcement rib of the outer covering layer.
7. The existing building insulation modular system according to claim 1, characterized in that: The connecting piece is a bolt or an expansion screw.
8. The existing building insulation modular system as claimed in claim 1, characterized in that: The number of the thermal insulation layers is a plurality of layers that are matched with each other.
9. The existing building insulation modular system according to claim 1, characterized in that: The outer covering layer is a cement base layer formed by spraying.
