Silica gel integral injection molding LED lamp

Abstract

The utility model discloses a silica gel integral injection molding LED lamp which comprises a PCB circuit board, an LED lamp bead, an electric wire, a silica gel lens and a silica gel shell, and the silica gel lens and the silica gel shell are integrally formed to wrap one end of the PCB circuit board, one end of the LED lamp bead and one end of the electric wire. Compared with the prior art, the shell, the lens and the wire rod are tightly combined by adopting silica gel, so that the waterproof performance is greatly improved and can reach the IP68 grade; the silica gel lens and the shell are integrally formed, so that the cost of a lens mold is saved, the process of pasting the lens is also saved, and the manufacturing cost is reduced; in addition, the inner cavity is preset inside, the problem that the color temperature is changed due to the fact that silica gel of the silica gel shell makes contact with the lamp beads in the injection molding process is solved, and therefore an improvement space exists.

Description

Technical Field

[0001] The utility model relates to an LED lamp, in particular to a silicone integral injection-molded LED lamp. Background Art

[0002] LED injection molding (PVC, ABS, TPU, TPE) waterproof modules have been widely used in the field of advertising light box lighting. The most basic approach at present is to stick the molded lens (PMMA, PC) on the PCBA board and then place it in the injection mold for injection molding to achieve an overall waterproof effect. Because the performance of the lens, wire and external injection molding coating materials are different, there is a problem of loose bonding during injection molding, so the waterproof level of the module made in this way can only reach IP65 or IP66, and it is more difficult to improve it. In addition, the lens needs to be molded separately and fixed on the PCB circuit board in advance, which not only has high production costs, but also cumbersome production processes. Therefore, there is room for improvement. Summary of the invention

[0003] The utility model aims to provide a silicone integral injection-molded LED lamp.

[0004] In order to achieve the above-mentioned purpose, the utility model is implemented according to the following technical scheme:

[0005] The utility model comprises a PCB circuit board, an LED lamp bead, an electric wire, a silicone lens and a silicone shell. The silicone lens and the silicone shell are integrally formed to cover the PCB circuit board, the LED lamp bead and one end of the electric wire.

[0006] Furthermore, the LED lamp bead is connected to the PCB circuit board, the silicone lens is located above the LED lamp bead, a groove is provided inside the silicone lens, and the LED lamp bead is located in the middle of the groove of the silicone lens.

[0007] As an improvement, an inner cavity is provided in the groove of the silicone lens, the inner cavity cover is provided above the LED lamp bead, and the silicone lens and the silicone shell are covered on the PCB circuit board and the inner cavity.

[0008] As an improvement, a conical recessed structure is provided at the outer upper end of the silicone lens.

[0009] The beneficial effects of the utility model are:

[0010] The utility model is a silicone integral injection-molded LED lamp. Compared with the prior art, the shell, lens and wire of the utility model are tightly combined with silicone, and the waterproof performance is greatly improved, which can reach the IP68 level; the silicone lens and the shell are integrally formed, which not only saves the cost of the lens mold, but also saves the process of sticking the lens, reducing the manufacturing cost; in addition, the internal cavity is preset to prevent the silicone of the silicone shell from contacting the lamp beads during injection molding and causing the color temperature to change. Therefore, there is room for improvement. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model;

[0012] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0013] Figure 3 It is a schematic diagram of the external structure of the utility model.

[0014] In the figure: PCB circuit board 1, LED lamp beads 2, wires 3, silicone lens 4, silicone shell 5, inner cavity 6. DETAILED DESCRIPTION

[0015] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. The schematic embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0016] like Figure 1-3 As shown: the utility model includes a PCB circuit board 1, an LED lamp bead 2, an electric wire 3, a silicone lens 4, and a silicone shell 5. The silicone lens 4 and the silicone shell 5 are integrally formed to cover the PCB circuit board 1, the LED lamp bead 2 and one end of the electric wire 3.

[0017] Furthermore, the LED lamp bead 2 is connected to the PCB circuit board 1 , the silicone lens 4 is located above the LED lamp bead 2 , a groove is provided inside the silicone lens 4 , and the LED lamp bead 2 is located in the middle of the groove of the silicone lens 4 .

[0018] As an improvement, an inner cavity 6 is provided in the groove of the silicone lens 4 , and the inner cavity 6 is covered above the LED lamp bead 2 . The silicone lens 4 and the silicone shell 5 are covered on the outside of the PCB circuit board 1 and the inner cavity 6 .

[0019] As an improvement, a conical concave structure is provided at the outer upper end of the silicone lens 4 .

[0020] The principle of the utility model is as follows:

[0021] When the utility model is manufactured, the inner cavity 6 is first prefabricated, and the inner cavity 6 can be manufactured by injection molding or other processes, and the LED lamp bead 2 and the wire 3 are connected to the PCB circuit board 1, which can be welded, and then the inner cavity 6 is covered above the LED lamp bead 2, and finally the PCB circuit board 1 connected with the LED lamp bead 2 and the wire 3 and the inner cavity 6 are placed in the present, and the silicone lens 4 and the silicone shell 5 are formed by injection molding to cover the PCB circuit board 1 connected with the LED lamp bead 2 and the wire 3, and the other end of the wire 3 is exposed, thereby completing the processing, and the silicone lens 4 and the silicone shell 5 formed by integral injection molding cover the PCB circuit board 1 to achieve higher waterproof performance. The inner cavity 6 is provided to prevent the silicone from contacting the LED lamp bead 2 during injection molding, thereby affecting the color temperature of the LED lamp bead 2.

[0022] The above shows and describes the basic principle and main features of the utility model and the advantages of the invention. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the invention, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A silicone integral injection-molded LED lamp, comprising a PCB circuit board (1), an LED lamp bead (2), and an electric wire (3), characterized in that: It also comprises a silicone lens (4) and a silicone shell (5), wherein the silicone lens (4) and the silicone shell (5) are integrally formed to enclose the PCB circuit board (1), the LED lamp bead (2) and one end of the electric wire (3).

2. The silicone integral injection-molded LED lamp according to claim 1, characterized in that: The LED lamp bead (2) is connected to the PCB circuit board (1); the silicone lens (4) is located above the LED lamp bead (2); a groove is provided inside the silicone lens (4); and the LED lamp bead (2) is located in the middle of the groove of the silicone lens (4).

3. The silicone integral injection-molded LED lamp according to claim 2, characterized in that: An inner cavity (6) is arranged in the groove of the silicone lens (4), the inner cavity (6) is arranged above the LED lamp bead (2), and the silicone lens (4) and the silicone shell (5) are covered on the PCB circuit board (1) and the outer surface of the inner cavity (6).

4. The silicone integral injection-molded LED lamp according to any one of claims 1 to 3, characterized in that: The outer upper end of the silicone lens (4) is provided with a conical concave structure.

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