Weight-variable seat noise detection equipment

By designing a variable weight seat noise detection device, using a flexible tooling with adjustable weight and a noise detection table to simulate the weight and sitting posture of the human body, fully automated vibration noise detection of car seats is achieved, and the detection results in the prior art are solved The problem of inaccuracy improves detection stability and applicability.

CN222298961UActive Publication Date: 2025-01-03MAI - AUTOMATION TECH (NANJING) CO LTD
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Patent Information

Application Number
CN202323536881.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-01-03
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

The prior art is difficult to effectively detect the vibration noise of car seats under different weights and seating postures, which affects the accuracy and stability of the detection results.

Method used

A weight variable seat noise detection device is designed, using flexible tooling and noise detection table with adjustable weight. By simulating the weight and sitting posture of the human body, combining electrical detection and shock absorption structure, fully automated noise detection is achieved.

Benefits of technology

It improves the stability and accuracy of the detection results, is suitable for noise testing under various weights, reduces equipment vibration noise and enhances the accuracy of the detection instrument.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222298961U_ABST
Patent Text Reader

Abstract

A weight-variable seat noise detection device comprises a weight-variable flexible tool and a noise detection table which are matched with each other, the noise detection table comprises a detection base arranged on the upper portion of a supporting base, the detection base is provided with at least two sets of second guide shafts, and the upper portion of each set of second guide shafts is provided with a noise detection jacking air cylinder matched with the second guide shafts. A noise detector is arranged at the upper part of the noise detection jacking cylinder; a tray jacking cylinder is arranged in the middle of the detection base, a socket tool is arranged at the upper part of the tray jacking cylinder, and a plurality of contact pins are arranged on the socket tool; a seat fixing push-out cylinder is arranged on the periphery of the detection base through a supporting column, a seat fixing cylinder is arranged on the upper portion of the seat fixing push-out cylinder, and a seat fixing tool is arranged at the output end of the seat fixing cylinder. The seat fixing tool is used for fixing the automobile seat placed on the tray. The utility model is used for detecting the vibration noise of the automobile seat, and the noise generated by the vibration of the automobile seat is fully automatically detected before leaving a factory.
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Description

Technical Field

[0001] The utility model relates to a weight-variable seat noise detection device. Background Art

[0002] In our daily life, noise pollution can cause invisible harm to us physically and psychologically, especially in the automotive industry. Imagine when a car is driving at high speed and a person is sitting on the car seat, the noise caused by the seat vibration, or the noise caused by the seat when adjusting the sitting posture, will affect consumers' impression of the car. With the acceleration of industrialization, people's requirements for the quality of life are getting higher and higher. High-end and comfortable car seats are also one of the criteria for people to weigh the quality of cars. However, when adjusting the car seat and people sitting on the car seat, the vibration and noise generated have a great impact on the comfort of the passengers. Therefore, it is very important to test the vibration and noise performance of the car seat before leaving the factory to improve the quality of the car seat. Therefore, it is necessary to design an automatic seat noise detection device that imitates the weight of the human body and moves with the sitting posture. Summary of the invention

[0003] The utility model aims to provide a weight-variable seat noise detection device, which is used for detecting the vibration noise of automobile seats and can perform fully automatic detection on the noise generated by the vibration of automobile seats before leaving the factory.

[0004] A weight-variable seat noise detection device comprises a weight-variable flexible tooling and a noise detection platform that cooperate with each other. The noise detection platform comprises a detection base arranged on the upper part of a support base, at least two groups of second guide shafts are arranged on the detection base, a matching noise detection lifting cylinder is arranged on the upper part of each group of second guide shafts, and a noise detector is arranged on the upper part of the noise detection lifting cylinder; a tray lifting cylinder is arranged in the middle part of the detection base, a socket tooling is arranged on the upper part of the tray lifting cylinder, and a plurality of pins are arranged on the socket tooling;

[0005] A seat fixing and pushing cylinder is arranged on the outer periphery of the detection base through a supporting column, a seat fixing cylinder is arranged on the upper part of the seat fixing and pushing cylinder, and a seat fixing tool is arranged on the output end of the seat fixing cylinder; the seat fixing tool is used to fix the car seat placed on the tray;

[0006] The weight-variable flexible tooling includes a second lower pressing plate located on the upper part of the car seat, a deep groove ball bearing and a swing mechanism are respectively arranged at the lower part of the second lower pressing plate, and a pressing mechanism is arranged between the deep groove ball bearing and the second lower pressing plate; a weight block is arranged on the upper end surface of the second lower pressing plate;

[0007] The first pressing plate is arranged on the upper part of the second pressing plate, and a plurality of columns and a plurality of flexible belts are arranged between the second pressing plate and the first pressing plate. The upper end surface of the first pressing plate is respectively provided with a floating joint and a first guide shaft, and a matching pressing cylinder is arranged at the upper end of the floating joint.

[0008] Preferably, the second guide shaft of the utility model slides in the second linear bearing.

[0009] Preferably, the first guide shaft of the utility model slides in the first linear bearing.

[0010] Preferably, the weight block of the utility model is fixed on the second lower pressing plate through a weight positioning column.

[0011] Preferably, a shock-absorbing pad is provided between the supporting base and the detecting base of the utility model.

[0012] The utility model adopts the above technical solution and has the following advantages compared with the prior art:

[0013] 1. The utility model uses electrical detection to distinguish various types of car seats; it has a simple structure and low cost.

[0014] 2. The present invention detects the car seat noise in a fully automatic manner, thereby improving the stability and accuracy of the detection results.

[0015] 3. The present invention imitates the sitting posture of a person on a car seat, greatly restoring the state and phenomenon that will generate noise, making the measurement results more consistent with the actual scene.

[0016] 4. The present invention adopts a weight-adjustable pressure block structure, which can meet more usage scenarios and is suitable for noise testing under various weights.

[0017] 5. The present invention adopts an adjustable flexible belt design concept to better enable the set weight to act on the car seat.

[0018] 6. The present invention adopts two sets of vibration-damping pad structures to reduce the noise generated by the vibration of the equipment, so that the noise detector can more accurately detect the noise generated by the equipment seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the detection state of the utility model.

[0020] Figure 2 It is a front view of the weight-variable flexible tooling of the utility model.

[0021] Figure 3 It is a side view of the weight-variable flexible tooling of the utility model.

[0022] Figure 4 It is a structural schematic diagram of a noise detection platform of the utility model. DETAILED DESCRIPTION

[0023] The technical solution of the utility model is described in detail below with reference to the accompanying drawings:

[0024] like Figure 1-Figure 4 As shown, a weight-variable seat noise detection device includes a weight-variable flexible tooling and a noise detection platform that cooperate with each other. The noise detection platform includes a detection base 14 arranged on the upper part of a support base, at least two groups of second guide shafts 16 are arranged on the detection base 14, a matching noise detection lifting cylinder 17 is arranged on the upper part of each group of second guide shafts 16, and a noise detector 22 is arranged on the upper part of the noise detection lifting cylinder 17; a tray lifting cylinder 25 is arranged in the middle part of the detection base 14, a socket tooling 23 is arranged on the upper part of the tray lifting cylinder 25, and a plurality of pins 24 are arranged on the socket tooling 23.

[0025] like Figure 4 As shown, a seat fixing and pushing-out cylinder 13 is arranged on the outer periphery of the detection base 14 of the utility model through a supporting column, a seat fixing cylinder 12 is arranged on the upper part of the seat fixing and pushing-out cylinder 13, and a seat fixing tool 11 is arranged at the output end of the seat fixing cylinder 12; the seat fixing tool 11 is used to fix the car seat placed on the tray.

[0026] like Figure 2 , Figure 3 As shown, the variable-weight flexible tooling of the utility model includes a second lower pressure plate located on the upper part of the car seat, a deep groove ball bearing 9 and a swing mechanism 10 are respectively arranged at the lower part of the second lower pressure plate, a lower pressure mechanism 8 is arranged between the deep groove ball bearing 9 and the second lower pressure plate; a weight block 7 is arranged on the upper end surface of the second lower pressure plate.

[0027] like Figure 2 , Figure 3 As shown, the first lower pressing plate is arranged on the upper part of the second lower pressing plate of the utility model, a plurality of columns and a plurality of flexible belts 5 are arranged between the second lower pressing plate and the first lower pressing plate, a floating joint 3 and a first guide shaft 2 are respectively arranged on the upper end surface of the first lower pressing plate, and a matching lower pressing cylinder 1 is arranged on the upper end part of the floating joint 3.

[0028] like Figure 4 As shown, the second guide shaft 16 of the present invention slides in the second linear bearing 18 .

[0029] like Figure 2 As shown, the first guide shaft 2 of the utility model slides in the first linear bearing 4.

[0030] like Figure 2 As shown, the weight block 7 of the utility model is fixed on the second lower pressing plate through the weight positioning column 6.

[0031] like Figure 4 As shown, a shock-absorbing pad 15 is arranged between the supporting base and the detecting base 14 of the utility model.

[0032] A weight-variable seat noise detection device, when in use, the car seat on the pallet is sent into the detection device by the conveyor line, and when the pallet reaches the position, the pallet lifting cylinder 25 performs the lifting work to lift the pallet to the designated position, during which the pallet positioning column 19 will accurately position the pallet, and when the car seat on the pallet reaches the designated position, the two seat fixing and pushing cylinders 13 perform the pushing work, and after reaching the designated position, the two seat fixing cylinders 12 synchronously return to the state, driving the two seat fixing cylinders 11 to fix the car seat at the same time, ensuring that the car seat will not tilt. At this time, the pressing cylinder 1 extends out, and the guide shaft 2 slides in the linear bearing 4. The deep groove ball bearing 9 on the pressing mechanism 8 is pressed on the car seat, and the swing mechanism 10 is also pressed on the car seat, and is completely fitted with the car seat through its own swing. At this time, the eight belts 5 are in a completely relaxed state and are not affected by any external force. In this way, the weight of the weight block 7 will be fully applied to the seat, imitating the weight of the human body sitting on the seat. The weight block 7 is fixed by the weight positioning column 6, and the weight block 7 can be increased or decreased according to the demand. When the pressing cylinder 1 is in place, the noise detection lifting cylinder 17 is lifted, and the noise detector 22 is sent to the detection position. When the noise lifting cylinder 17 is in place, it is pushed out by the socket cylinder, and the socket tooling 23 is inserted into the seat. At this time, the pin 24 is used to identify the car seat model, and the car seat is powered on to allow it to vibrate itself. At this time, the weight block 7 and the flexible belt 5 are completely free of force, simulating the weight of the human body on the car seat. During the vibration, the car seat will drive the detection base 14 to vibrate together. At this time, the shock-absorbing pad 15 reduces the vibration of the detection base 14 and reduces the noise outside the seat. The micro shock-absorbing pad 21 under the noise detector 22 will also reduce the noise outside the seat, and more clearly measure the noise generated only by the car seat to determine whether the car seat noise detection is qualified. After the detection is completed, the socket tooling 23 is powered off and returns to its original position. The car seat is no longer vibrating, the noise detection lifting cylinder 17 is retracted, and the noise detector 22 is brought to a safe position. The pressing cylinder 1 is retracted, and the weight block 7 simulating the weight of the human body and the belt 5 are completely separated from the car seat. At this time, the belt 5 is in a tensioned state. When the pressing cylinder 1 is retracted to its position, the two seat fixing cylinders 12 are simultaneously pushed out and no longer fix the car seat. After the seat fixing cylinder 12 is in place, the seat fixing push-out cylinder 13 is in the return state. After the seat fixing push-out cylinder 13 is in place, the pallet lifting cylinder 25 returns to its original position. At this time, the pallet positioning column 19 is completely separated from the pallet. At this time, the pallet will be placed on the conveyor line, and the conveyor line will output in the reverse direction, so that the car seat on the pallet leaves the noise detection equipment and proceeds to the next process.

[0033] The utility model uses a flexible belt structure to better exert the force on the object under force, and uses a rubber shock-absorbing structure to further reduce the influence of non-detection noise.

[0034] The utility model uses a weight block to simulate the load-bearing capacity of a car seat, adopts a design concept of variable weight, increases the compatibility of equipment, and can make the equipment compatible with more product tests; at the same time, an electrical detection function is used to realize automatic identification of product models.

Claims

1. A weight-variable seat noise detection device, characterized in that The invention comprises a weight-variable flexible tooling and a noise detection platform which cooperate with each other. The noise detection platform comprises a detection base (14) arranged on the upper part of a support base. At least two groups of second guide shafts (16) are arranged on the detection base (14). A matching noise detection lifting cylinder (17) is arranged on the upper part of each group of second guide shafts (16). A noise detector (22) is arranged on the upper part of the noise detection lifting cylinder (17); a tray lifting cylinder (25) is arranged in the middle part of the detection base (14), a socket tooling (23) is arranged on the upper part of the tray lifting cylinder (25), and a plurality of pins (24) are arranged on the socket tooling (23); A seat fixing and pushing-out cylinder (13) is arranged on the outer periphery of the detection base (14) through a support column, a seat fixing cylinder (12) is arranged on the upper part of the seat fixing and pushing-out cylinder (13), and a seat fixing tool (11) is arranged at the output end of the seat fixing cylinder (12); the seat fixing tool (11) is used to fix the car seat placed on the tray; The weight-variable flexible tooling comprises a second lower pressing plate located on the upper part of the automobile seat, a deep groove ball bearing (9) and a swing mechanism (10) are respectively arranged at the lower part of the second lower pressing plate, and a pressing mechanism (8) is arranged between the deep groove ball bearing (9) and the second lower pressing plate; a weight block (7) is arranged at the upper end surface of the second lower pressing plate; A first lower pressing plate is arranged above the second lower pressing plate, a plurality of columns and a plurality of flexible belts (5) are arranged between the second lower pressing plate and the first lower pressing plate, a floating joint (3) and a first guide shaft (2) are arranged on the upper end surface of the first lower pressing plate, and a matching lower pressing cylinder (1) is arranged at the upper end of the floating joint (3).

2. The weight-variable seat noise detection device according to claim 1, characterized in that The second guide shaft (16) slides in the second linear bearing (18).

3. The weight-variable seat noise detection device according to claim 1, characterized in that The first guide shaft (2) slides in the first linear bearing (4).

4. The weight-variable seat noise detection device according to claim 1, characterized in that The weight block (7) is fixed on the second lower pressing plate via a weight positioning column (6).

5. The weight-variable seat noise detection device according to claim 1, characterized in that A shock-absorbing pad (15) is arranged between the supporting base and the detection base (14).