Mechanical shock test tool for industrial camera
By designing a mechanical impact testing tool that includes multiple plates and screws, the problem that the existing test bench can only be tested in one direction is solved, and the test of industrial cameras in three axial directions of X Y Z is realized, which simulates a more realistic one. The transportation and use scenarios have improved the guarantee of product quality.
Patent Information
- Application Number
- CN202420284473.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-02-06
AI Technical Summary
The existing mechanical impact test bench can only realize single-direction impact test, which cannot meet the testing requirements of industrial cameras in three axial directions of X Y Z, resulting in the inability to effectively simulate the complex vibration and fall of industrial cameras during transportation and use. Fall scene.
A mechanical impact testing tooling including a flat mounting plate, a vertical board, a fixed board, an upper cover board, a fixed screw and a camera mounting board was designed. By adjusting the position of the camera mounting plate, testing in 3 axes and 6 directions was achieved, and Reduce acceleration loss between the impact test bench and the sample being tested by hard connection.
The 3-axis and 6-direction mechanical impact test of different models of industrial cameras has been realized, which simulates more realistic transportation and harsh working conditions and improves product quality assurance.
Smart Images
Figure CN222299109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling design and mechanical processing, in particular to a mechanical impact testing tooling for an industrial camera. Background Art
[0002] Industrial cameras are generally used in industrial production lines. The transportation environment before installation and the use environment after installation are relatively harsh. There are often risks such as vibration and falling, which may affect the use of the camera and bring hidden dangers to production. Therefore, the mechanical shock test of industrial cameras is particularly important. Mechanical shock testing can simulate large bumps during transportation, as well as large vibrations and falls during use. Therefore, mechanical shock testing must be carried out during the research and development and production stages of industrial cameras.
[0003] Mechanical shock testing requires a certain level of shock testing on the product in 6 directions along the three axes of XYZ. However, the mechanical shock test benches at home and abroad can only achieve shock in one direction, and there is no tooling that can perform 3-axis 6-direction testing by simply changing the direction of the industrial camera. Therefore, a mechanical shock test tooling for industrial cameras is needed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a mechanical impact test tool for an industrial camera, comprising a flat mounting plate, a vertical plate, a fixing plate, an upper cover plate, a first fixing screw, a camera mounting plate, a second fixing screw, and a third fixing screw;
[0005] Among them, the flat mounting plate, two vertical plates, the fixed plate, and the upper cover plate form a five-sided three-dimensional shape; the bottom surface is the flat mounting plate, the front surface is the fixed plate, a vertical plate is arranged on each of the left and right sides, and the upper cover plate is arranged on the top surface; the two vertical plates are respectively connected to the flat mounting plate, the fixed plate, and the upper cover plate through the first fixing screws; the camera mounting plate is connected to the fixed plate or the upper cover plate through the second fixing screws; the third fixing screws are arranged on the flat mounting plate.
[0006] Mount the camera on the camera mounting plate.
[0007] The first fixing screws are distributed on the left and right sides of the flat installation plate, the fixing plate and the upper cover plate.
[0008] The number of the first fixing screws on the left and right sides of the flat installation plate and the upper cover plate are 3 respectively; the number of the first fixing screws on the left and right sides of the fixing plate are 7 respectively.
[0009] The second fixing screws are distributed at the four corners of the camera mounting plate.
[0010] The number of second fixing screws provided at each corner of the camera mounting plate is 1.
[0011] The third fixing screws are distributed at the four corners of the flat mounting plate.
[0012] The number of third fixing screws set at each corner of the flat mounting plate is 1.
[0013] The flat mounting plate is fixed to the workbench by a third fixing screw.
[0014] The beneficial effects of the utility model are:
[0015] The utility model can realize mechanical impact test of different models of industrial cameras in 3 axes and 6 directions by changing the position of the camera mounting plate, which is convenient and quick. At the same time, different components are hard-connected, which reduces the acceleration loss between the impact test bench and the tested sample, and can simulate the harsh working conditions of the sample during transportation and use to the greatest extent, so as to better ensure the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a view illustration of the X-axis positive test of an industrial camera;
[0017] Figure 2 This is the overall schematic diagram of the X-axis forward test of the industrial camera;
[0018] Figure 3 This is a view illustration of the Y-axis positive test of an industrial camera;
[0019] Figure 4 This is the overall schematic diagram of the Y-axis positive test of the industrial camera;
[0020] Figure 5 This is a view illustration of the Z-axis positive test of an industrial camera;
[0021] Figure 6 This is the overall schematic diagram of the Z-axis forward test of the industrial camera;
[0022] Figure 7 This is the view description of the negative Z-axis test of the industrial camera;
[0023] Figure 8 This is the overall schematic diagram of the negative Z-axis test of an industrial camera;
[0024] Fig. 9 This is the view description of the negative test of the X-axis of the industrial camera;
[0025] Fig.10 This is the overall schematic diagram of the negative X-axis test of an industrial camera;
[0026] Fig.11 This is the view description of the negative test of the Y axis of the industrial camera;
[0027] Fig.12This is the overall schematic diagram of the negative Y-axis test of an industrial camera. DETAILED DESCRIPTION
[0028] The utility model provides a mechanical impact test tool for an industrial camera, and the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0029] A mechanical impact test tool for an industrial camera, comprising a flat mounting plate 1, a vertical plate 2, a fixing plate 3, an upper cover plate 4, a first fixing screw 5, a camera mounting plate 6, a second fixing screw 7, and a third fixing screw 9;
[0030] The flat installation plate 1, two vertical plates 2, a fixed plate 3, and an upper cover plate 4 are surrounded by a five-sided three-dimensional shape; the bottom surface is the flat installation plate 1, the front surface is the fixed plate 3, a vertical plate 2 is set on each of the left and right sides, and the upper cover plate 4 is set on the top surface; the two vertical plates 2 are respectively connected to the flat installation plate 1, the fixed plate 3, and the upper cover plate 4 through the first fixing screws 5 (M6×30), wherein the flat installation plate 1 and the upper cover plate 4 are provided with three first fixing screws 5 on the left and right sides; the fixed plate 3 is provided with seven first fixing screws 5 on the left and right sides; the four corners of the camera installation plate 6 are provided with one second fixing screw 7 (M10×20); the camera installation plate 6 is connected to the fixed plate 3 or the upper cover plate 4 through the second fixing screws 7. The camera 8 is installed on the camera installation plate 6. Circular through holes are set on the fixed plate 3 and the camera installation plate 6 to meet the weight requirement of the entire device. A third fixing screw 9 (M10×30) is respectively provided at the four corners of the flat installation plate 1 , and the flat installation plate 1 is fixed on the workbench by the third fixing screws 9 .
[0031] Figure 1 This is a view illustration of the X-axis positive test of an industrial camera; Figure 2 It is an overall schematic diagram of the X-axis forward test of an industrial camera; the camera mounting plate 6 is horizontally installed in the middle of the fixing plate 3.
[0032] Figure 3 This is a view illustration of the Y-axis positive test of an industrial camera; Figure 4 It is an overall schematic diagram of the Y-axis forward test of an industrial camera; the camera mounting plate 6 is longitudinally installed on the left side of the fixing plate 3.
[0033] Figure 5 This is a view illustration of the Z-axis positive test of an industrial camera; Figure 6 It is an overall schematic diagram of the Z-axis forward test of an industrial camera; the camera mounting plate 6 is horizontally installed on the upper surface of the upper cover plate 4.
[0034] Figure 7 This is the view description of the negative Z-axis test of the industrial camera; Figure 8 It is an overall schematic diagram of the negative Z-axis test of an industrial camera; the camera mounting plate 6 is horizontally installed on the lower surface of the upper cover plate 4.
[0035] Fig. 9 This is the view description of the negative test of the X-axis of the industrial camera; Fig.10 It is an overall schematic diagram of the negative test of the X-axis of an industrial camera; the camera mounting plate 6 is installed horizontally above the fixing plate 3.
[0036] Fig.11 This is the view description of the negative test of the Y axis of the industrial camera; Fig.12 The overall schematic diagram of the negative test of the Y axis of the industrial camera is shown in FIG. The camera mounting plate 6 is longitudinally mounted on the right side of the fixing plate 3 .
[0037] The mechanical shock test fixture is placed on the vibration table in the above manner to vibrate up and down, thereby realizing the up and down vibration of the camera 8. It is convenient and quick to realize the mechanical shock test of different models of industrial cameras in 3 axes and 6 directions by replacing different camera fixing plates without changing the vibration table.
Claims
1. A mechanical impact test tool for an industrial camera, characterized in that: It comprises a flat installation plate (1), a vertical plate (2), a fixing plate (3), an upper cover plate (4), a first fixing screw (5), a camera installation plate (6), a second fixing screw (7), and a third fixing screw (9); The flat installation plate (1), two vertical plates (2), a fixed plate (3) and an upper cover plate (4) form a five-sided three-dimensional shape; the bottom surface is the flat installation plate (1), the front surface is the fixed plate (3), a vertical plate (2) is arranged on each of the left and right sides, and the upper cover plate (4) is arranged on the top surface; the two vertical plates (2) are respectively connected to the flat installation plate (1), the fixed plate (3) and the upper cover plate (4) through a first fixing screw (5); the camera installation plate (6) is connected to the fixed plate (3) or the upper cover plate (4) through a second fixing screw (7); and a third fixing screw (9) is arranged on the flat installation plate (1).
2. The mechanical shock test fixture for industrial cameras according to claim 1, characterized in that: A camera (8) is mounted on the camera mounting plate (6).
3. The mechanical shock test fixture for industrial cameras according to claim 1, characterized in that: The first fixing screws (5) are distributed on the left and right sides of the flat installation plate (1), the fixing plate (3), and the upper cover plate (4).
4. The mechanical shock test fixture for industrial cameras according to claim 3, characterized in that: The number of the first fixing screws (5) on the left and right sides of the flat installation plate (1) and the upper cover plate (4) is respectively three; the number of the first fixing screws (5) on the left and right sides of the fixing plate (3) is respectively seven.
5. The mechanical shock test fixture for industrial cameras according to claim 1, characterized in that: The second fixing screws (7) are distributed at the four corners of the camera mounting plate (6).
6. The mechanical shock test fixture for industrial cameras according to claim 5, characterized in that: The number of second fixing screws (7) provided at each corner of the camera mounting plate (6) is one.
7. The mechanical shock testing tool for industrial cameras according to claim 1, characterized in that: The third fixing screws (9) are distributed at the four corners of the flat installation plate (1).
8. The mechanical shock test tool for industrial cameras according to claim 7, characterized in that: The number of third fixing screws (9) provided at each corner of the flat installation plate (1) is one.
9. The mechanical shock testing tool for industrial cameras according to claim 1, 7 or 8, characterized in that: The flat installation plate (1) is fixed on the workbench by means of a third fixing screw (9).