Sodium carbonate crystallization optimizing device
By using gear sets and pulley members in the soda ash crystallization device to achieve rotation and fluttering of the soda ash solution, the inefficiency problem caused by solution accumulation is solved, and the crystallization rate and efficiency are improved.
Patent Information
- Application Number
- CN202421040932.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the existing soda ash crystallization device, the soda ash solution accumulates in the bottle, resulting in low crystallization efficiency and low natural cooling efficiency.
A soda ash crystal optimization device is designed. By pouring the soda ash solution on the rotating assembly, it rotates and drops to the inner wall of the cooling bottle to crystallize, and the rotational movement is achieved using the gear set and pulley member to improve crystallization efficiency.
The crystallization rate and efficiency of soda ash are significantly improved through rotational movement, and the inefficiency problem caused by solution accumulation is solved.
Smart Images
Figure CN222304820U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soda ash production, in particular to a soda ash crystallization optimization device. Background Art
[0002] Sodium carbonate is one of the important chemical raw materials, widely used in light industry, daily chemicals, building materials, chemical industry, food industry, metallurgy, textile, petroleum, national defense, medicine and other fields, used as raw materials, cleaning agents, detergents for manufacturing other chemicals, and also used in photography and analysis. The second is metallurgy, textile, petroleum, national defense, medicine and other industries.
[0003] In the existing soda ash crystallization device, after the soda ash solution is evaporated at high temperature, the solution is directly poured into a cooling bottle for natural cooling. This slow pouring method will cause the soda ash solution to accumulate in the bottle, thereby reducing the efficiency of natural cooling and the crystallization rate. Therefore, it is necessary to pour the solution onto a rotating component so that the solution rotates and falls, and directly crystallizes on the inner wall of the cooling bottle, thereby improving efficiency. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above-mentioned problem or the problem in the prior art that the soda ash solution accumulates in the bottle, resulting in low crystallization efficiency, the utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide a soda ash crystallization optimization device.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0008] As a preferred solution of the soda ash crystallization optimization device of the utility model, wherein: a stabilizing component, the stabilizing component includes a base, the top of the base is fixedly connected to a straight plate, the top of the straight plate is fixedly connected to a frame, and the frame is equipped with a driving component;
[0009] The driving assembly includes a stabilizing seat, a rotating shaft rotatably penetrates the stabilizing seat, a rotating wheel is fixedly connected to the end face of the rotating shaft, and a transmission assembly is provided on the side wall of the rotating shaft, the transmission assembly includes a first bevel gear sleeved on the outer wall of the rotating shaft, the teeth of the first bevel gear mesh with the second bevel gear, and the bottom of the second bevel gear is fixedly connected to a column, and a collar is fixedly connected to the inner wall of the straight plate, the collar and the column are rotatably penetrated, and the bottom of the column is rotatably connected to a pulley component, the top of the pulley component is fixedly connected to a key shaft, and the side wall of the key shaft is movably clamped with a chuck.
[0010] As a preferred solution of a soda ash crystallization optimization device of the utility model, wherein: the middle side wall surface of the column is fixedly connected with a first spur gear, the tooth groove of the first spur gear is meshed with a second spur gear, the side wall surface of the key shaft close to the top is fixed with a support plate, the side surface of the support plate is plug-connected with a roller through a clamping block, and the outer wall surface of the roller is sleeved with the inner wall surface of the second spur gear.
[0011] As a preferred solution of the soda ash crystallization optimization device of the utility model, the top of the support plate is snap-connected with a grid plate, the grid plate is through-connected with the key shaft, and the center of the roller is plugged and fixed to the top end face of the key shaft.
[0012] As a preferred solution of a soda ash crystallization optimization device of the utility model, wherein: the side wall surface of the rotating shaft is fixedly connected with a first shaft wheel, the top of the first shaft wheel is sleeved with a synchronous belt, the top of the synchronous belt is transmission-connected with a second shaft wheel, the second shaft wheel is penetrated by a plug shaft, and the end face of the plug shaft is fixedly connected to the top upright part of the frame.
[0013] As a preferred solution of a soda ash crystallization optimization device of the utility model, the bottom of the frame is equipped with an impact assembly, the impact assembly includes a buffer spring elastically connected to the bottom of the frame, the bottom of the buffer spring is fixedly connected to an impact plate, and the bottom of the impact plate is intermittently in contact with the top of the grid plate.
[0014] As a preferred solution of the soda ash crystallization optimization device of the utility model, a gap is arranged between the edge of the grid plate and the inner wall surface of the drum.
[0015] As a preferred solution of the soda ash crystallization optimization device of the utility model, wherein: the grid plate is provided with a plurality of through grooves, and the plurality of through grooves are arranged in a circular array on the top of the grid plate.
[0016] The beneficial effects of the soda ash crystallization optimization device of the utility model are as follows: the rotational motion is realized by fixing the rotating wheel and the rotating shaft and coordinating with the gear set, and the soda ash solution is thrown off by the rotation, so that the crystallization is faster and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0018] Figure 1 It is an overall schematic diagram of the utility model.
[0019] Figure 2 This is a schematic diagram of the structure of the component for realizing the soda ash crystal transport effect of the utility model.
[0020] Figure 3 This is a schematic diagram of the structure of the component for achieving the soda ash crystal impact crushing effect of the utility model.
[0021] Figure 4 It is a schematic diagram of the specific structure of the grid plate of the utility model. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0025] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0026] Example 1
[0027] Reference Figure 1 -2 is the first embodiment of the utility model, which provides
[0028] Specifically, the stabilizing component 100 includes a base 101, a straight plate 102 is fixedly connected to the top of the base 101, a frame 103 is fixedly connected to the top of the straight plate 102, the frame 103 is provided with a driving component 200, and a collecting plate (104) is fixed to the top of the base 101;
[0029] The driving assembly 200 includes a stabilizing seat 201, which is rotatably penetrated by a rotating shaft 202, the end face of the rotating shaft 202 is fixedly connected to a rotating wheel 203, and the side wall of the rotating shaft 202 is matched with a transmission assembly 300, the transmission assembly 300 includes a first bevel gear 301 sleeved on the outer wall of the rotating shaft 202, the teeth of the first bevel gear 301 are meshed with the second bevel gear 302, and the bottom of the second bevel gear 302 is fixedly connected to a column 303, and the inner wall of the straight plate 102 is fixedly connected to a ring 310, the ring 310 and the column 303 are rotatably penetrated, and the bottom of the column 303 is rotatably connected to a pulley component 307, the top of the pulley component 307 is fixedly connected to a key shaft 308, and the side wall of the key shaft 308 is movably clamped with a chuck 309.
[0030] Among them, the fixing of the rotating shaft 202 and the rotating wheel 203 allows the operator to rotate it with less effort, the meshing transmission of the first bevel gear 301 and the second bevel gear 302 allows the column 303 to rotate synchronously, and the matching arrangement of the pulley component 307, the key shaft 308 and the column 303 allows the torque of the rotating wheel 203 to be transmitted to the key shaft 308. The meshing transmission of the gears can reduce the energy loss in the transmission process, and finally achieves the effort-saving transmission effect of the rotating wheel 203, which facilitates the crystallization operation of the soda ash solution by the personnel.
[0031] Furthermore, the middle side wall surface of the column 303 is fixedly connected to the first spur gear 304, the tooth groove of the first spur gear 304 is meshed with the second spur gear 305, the side wall surface of the key shaft 308 near the top is fixed with a support plate 311, the side surface of the support plate 311 is plug-connected with a roller 306 through a block, and the outer wall surface of the roller 306 is socketed with the inner wall surface of the second spur gear 305.
[0032] Preferably, the meshing of the first spur gear 304 and the second spur gear 305 causes the drum 306 to rotate synchronously, and the support plate 311 is plugged into the drum 306 to further help the soda ash solution to fall through the gap between the support plate 311 and the drum 306 after rotation.
[0033] In summary, by setting up the helical gear set, the torque can be transmitted stably, which saves the operator's effort and improves the experience. At the same time, the setting of the spur gear set can stabilize the transmission and the soda ash solution can rotate synchronously.
[0034] Example 2
[0035] Reference Figure 2 -3 is the second embodiment of the utility model. Different from the previous embodiment, this embodiment provides relevant components for the impact diversion effect of the soda ash solution.
[0036] Specifically, the top of the support plate 311 is snap-connected with the grid plate 403, the grid plate 403 is connected with the key shaft 308, the center of the roller 306 is plugged and fixed with the top end face of the key shaft 308, the side wall of the rotating shaft 202 is fixedly connected with the first shaft wheel 204, the top of the first shaft wheel 204 is sleeved with the synchronous belt 205, the top transmission connection of the synchronous belt 205 is connected with the second shaft wheel 206, the second shaft wheel 206 is connected with the inserted shaft 207, and the end face of the inserted shaft 207 is fixedly connected to the top upright part of the frame 103.
[0037] Furthermore, the provision of the grid plate 403 allows the soda ash solution to be diverted and transported at the grid plate 403, and the transmission connection between the synchronous belt 205 and the first shaft wheel 204, the second shaft wheel 206, and the plug shaft 207 can help power transmission and improve transmission efficiency.
[0038] The bottom of the frame 103 is equipped with an impact assembly 400, which includes a buffer spring 401 elastically connected to the bottom hinge of the frame 103, and the bottom of the buffer spring 401 is fixedly connected to an impact plate 402, and the bottom of the impact plate 402 is intermittently in contact with the top of the grid plate 403.
[0039] When in use, the torque obtained by the frame 103 is transmitted to the buffer spring 401 through the hinge, so that the impact plate 402 can be elastically displaced and then impact the grid plate 403.
[0040] Example 3
[0041] Reference Figure 3 -4 is the third embodiment of the utility model. Different from the previous embodiment, this embodiment provides relevant components for the bottom transport effect of the soda ash solution.
[0042] Specifically, a gap is provided between the edge of the grid plate 403 and the inner wall surface of the drum 306 , and the grid plate 403 is provided with a plurality of through grooves, and the plurality of through grooves are arranged in a circular array on the top of the grid plate 403 .
[0043] When in use, the gap between the grid plate 403 and the drum 306 allows the soda ash solution to flow out from the bottom after rotation and further fall into the collection plate 104 .
[0044] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0045] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0046] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A soda ash crystallization optimization device, characterized in that: include, A stabilizing component (100), the stabilizing component (100) comprising a base (101), the top of the base (101) being fixedly connected to a straight plate (102), the top of the straight plate (102) being fixedly connected to a frame (103), the frame (103) being provided with a driving component (200), and the top of the base (101) being fixedly connected to a collecting plate (104); The driving assembly (200) comprises a stabilizing seat (201), a rotating shaft (202) rotatably penetrates the stabilizing seat (201), an end surface of the rotating shaft (202) is fixedly connected to a rotating wheel (203), and a side wall surface of the rotating shaft (202) is matched with a transmission assembly (300), and the transmission assembly (300) comprises a first bevel gear (301) sleeved on the outer wall surface of the rotating shaft (202), and the teeth of the first bevel gear (301) are meshed with the second bevel gear (302) for transmission. ), and the bottom of the second bevel gear (302) is fixedly connected to a column (303), and the inner wall surface of the straight plate (102) is fixedly connected to a ring (310), the ring (310) and the column (303) are rotatably connected, and the bottom of the column (303) is rotatably connected to a pulley component (307), the top of the pulley component (307) is fixedly connected to a key shaft (308), and the side wall surface of the key shaft (308) is movably clamped with a chuck (309).
2. A soda ash crystallization optimization device as claimed in claim 1, characterized in that: A first spur gear (304) is fixedly connected to the middle side wall surface of the column (303); a second spur gear (305) is meshed and transmitted through the tooth grooves of the first spur gear (304); a support plate (311) is fixed to the side wall surface of the key shaft (308) close to the top; a roller (306) is plugged and connected to the side surface of the support plate (311) via a clamping block; and an outer wall surface of the roller (306) is sleeved with an inner wall surface of the second spur gear (305).
3. A soda ash crystallization optimization device as claimed in claim 2, characterized in that: The top of the support plate (311) is snap-connected with a grid plate (403), the grid plate (403) is connected through the key shaft (308), and the center of the roller (306) is plugged and fixed to the top end surface of the key shaft (308).
4. A soda ash crystallization optimization device as claimed in claim 3, characterized in that: The side wall surface of the rotating shaft (202) is fixedly connected to a first shaft wheel (204); a synchronous belt (205) is sleeved on the top of the first shaft wheel (204); the top of the synchronous belt (205) is transmission-connected to a second shaft wheel (206); an insertion shaft (207) is penetrated and connected to the second shaft wheel (206); the end surface of the insertion shaft (207) is fixedly connected to the top upright portion of the frame (103).
5. A soda ash crystallization optimization device as claimed in claim 4, characterized in that: The bottom of the frame (103) is provided with an impact assembly (400), and the impact assembly (400) includes a buffer spring (401) elastically connected to a hinge at the bottom of the frame (103), and the bottom of the buffer spring (401) is fixedly connected to an impact plate (402), and the bottom of the impact plate (402) is intermittently in contact with the top of the grid plate (403).
6. A soda ash crystallization optimization device as claimed in claim 5, characterized in that: A gap is provided between the edge of the grid plate (403) and the inner wall surface of the drum (306).
7. A soda ash crystallization optimization device as claimed in claim 6, characterized in that: The grid plate (403) is provided with a plurality of through slots, and the plurality of through slots are arranged in a circular array on the top of the grid plate (403).