Automatic slurry pressure control device

By designing an automatic slurry pressure control device and using a photoelectric sensor and a PLC-controlled automatic pressurization system, the problem of uneven slurry discharge in the casting box is solved, and the stability and efficiency of ceramic slurry production are improved.

CN222306301UActive Publication Date: 2025-01-07SUINING HONGMING HUA CERAMIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420915985.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-07
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the production process of ceramic serous film, the slurry in the cast box is discharged unevenly, which affects the processing and production work.

Method used

An automatic slurry pressure control device is designed, including a base plate, support mechanism, pressure tank, pressurized pipe, pressure gauge, solenoid valve and photoelectric sensor. The slurry liquid level is detected by the photoelectric sensor, and the PLC controls the solenoid valve and pressure tank to achieve Automatic pressurization ensures even discharge of slurry.

Benefits of technology

It effectively solves the problem of uneven slurry coating and improves the stability and efficiency of processing and production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222306301U_ABST
    Figure CN222306301U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic pressure control device for slurry, which is characterized in that a supporting mechanism is arranged in an inner cavity of a bottom plate, a pressure tank is fixedly connected to the top of the bottom plate, the pressure tank is respectively provided with a pressurizing pipe, a pressure gauge and a pressure pipe, an electromagnetic valve is arranged on the pressure pipe, the pressure tank is connected with a casting box of a placing mechanism, and the casting box is connected with the bottom plate. A photoelectric sensor for detecting the liquid level of the slurry is arranged at the bottom of the placing mechanism and is electrically connected with the electromagnetic valve. The automatic slurry pressure control device provided by the utility model solves the problem that when slurry in a casting box in the current casting equipment is discharged, the situation of non-uniform coating of the slurry is easy to occur, and the processing and production work is influenced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic resistors, and in particular relates to an automatic slurry pressure control device. Background Art

[0002] Casting is a ceramic slurry film production process. At present, in the ceramic slurry film processing process, the slurry is generally pressed out by nitrogen through pressure, and then flows out through a T-shaped casting box, and is smoothly cast to various temperature zones through a steel belt. It is shaped by high-temperature baking, and then the product is cut into films of different sizes after traction and trimming, and is put into a box. However, in the above production process, it is inconvenient to control the discharge process of the slurry in the casting box, and uneven slurry coating is likely to occur, affecting the processing and production work. Therefore, a slurry automatic pressure control device that is convenient for controlling the discharge of the slurry is needed to solve the above technical problems. Utility Model Content

[0003] In order to overcome the above-mentioned deficiencies, the inventor of the present utility model has continuously reformed and innovated through long-term exploration and attempts, multiple experiments and efforts, and proposed an automatic slurry pressure control device, which can solve the problem that when the slurry in the casting box in the current casting equipment is discharged, the slurry coating is easily uneven, which affects the processing and production work.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is: to provide a slurry automatic pressure control device. It includes a bottom plate, the inner cavity of the bottom plate is provided with a support mechanism, the top of the bottom plate is fixedly connected with a pressure tank, the pressure tank is respectively provided with a pressurizing pipe, a pressure gauge and a pressure pipe, the pressure pipe is provided with a solenoid valve, the pressure tank is connected to the casting box of the placement mechanism, the bottom of the placement mechanism is provided with a photoelectric sensor for detecting the slurry liquid level, and the photoelectric sensor is electrically connected to the solenoid valve.

[0005] According to the automatic slurry pressure control device described in the utility model, its further preferred technical solution is: the support mechanism includes a support rod, the outer side of the support rod is threadedly connected to the inner cavity of the bottom plate, the bottom of the support rod is rotatably matched with a support plate, the top of the support rod is fixedly connected with a rotating block, and the number of the support rods is set to four.

[0006] According to the slurry automatic pressure control device described in the utility model, a further preferred technical solution is: a rubber pad is fixedly connected to the bottom of the support plate, and anti-slip grooves are arranged on the outer side of the rubber pad.

[0007] According to the automatic slurry pressure control device described in the utility model, its further preferred technical solution is: the placement mechanism includes a cross bar, the inner cavity of the cross bar is fixedly connected to a spacer block, the inner cavity of the cross bar is slidably connected to a moving rod, and the bottom of the moving rod is fixedly connected to a vertical rod.

[0008] According to the slurry automatic pressure control device described in the utility model, a further preferred technical solution is: a fixing block is fixedly connected to the bottom of the cross bar, and a fixing bolt is threadedly connected to the inner cavity of the fixing block.

[0009] According to the automatic slurry pressure control device described in the utility model, a further preferred technical solution is: the moving rod is close to one side of the inner cavity of the cross bar, and the fixing bolt on the other side is tightened to fix the moving rod between the inner cavity of the cross bar and the fixing bolt.

[0010] According to the slurry automatic pressure control device described in the utility model, a further preferred technical solution is: the inner cavity of the moving rod is slidably connected to a stabilizing rod, and one end of the stabilizing rod is fixedly connected to one side of the spacer block.

[0011] According to the automatic slurry pressure control device described in the utility model, a further preferred technical solution is: the distance between the stabilizing rod and the inner cavity of the cross bar is greater than half of the outer diameter of the moving rod so that the moving rod has a moving gap with the inner cavity of the cross bar after installation.

[0012] According to the slurry automatic pressure control device described in the utility model, a further preferred technical solution is: a gasket with an outer diameter larger than the diameter of the fixing bolt is provided at the front end of the fixing bolt.

[0013] According to the slurry automatic pressure control device described in the utility model, a further preferred technical solution is: the pressure pipe is connected to the compressor to pressurize the pressure tank

[0014] Compared with the prior art, the technical solution of the utility model has the following advantages / benefits:

[0015] 1. The slurry automatic pressure control device can be used to connect the pressure tube to the casting box in the casting equipment, and the photoelectric sensor can be set up at the casting equipment through the placement mechanism. The distance of the slurry is measured by the photoelectric sensor. A small distance means that there is material, and a large distance means that there is no slurry. The photoelectric sensor detects the signal and transmits it to the external PLC. When there is no slurry, the external PLC controls the solenoid valve to pressurize the casting box through the pressure tank to facilitate the discharge of the slurry. This solves the problem that the slurry is easily unevenly coated when the slurry is discharged from the casting box in the current casting equipment, which affects the processing and production work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 A schematic structural diagram of a preferred embodiment of the slurry automatic pressure control device provided by the utility model;

[0018] Figure 2 It is a structural schematic diagram of the support mechanism of the utility model;

[0019] Figure 3 It is a structural sectional view of the cross bar of the utility model.

[0020] The markings in the figure are as follows: 1. base plate; 2. supporting mechanism; 201. supporting rod; 202. supporting plate; 203. rotating block; 3. pressure tank; 4. pressurizing pipe; 5. pressure gauge; 6. pressure pipe; 7. solenoid valve; 8. placement mechanism; 801. cross bar; 802. spacer; 803. moving rod; 804. vertical pole; 805. fixing block; 806. fixing bolt; 9. photoelectric sensor; 10. rubber pad; 11. stabilizing bar. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the utility model clearer, the technical scheme in the embodiment of the utility model is clearly and completely described below. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the detailed description of the embodiment of the utility model provided below is not intended to limit the scope of the utility model claimed for protection, but only represents the selected embodiment of the utility model.

[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and thus, once an item is defined in one drawing, it may not be further defined or explained in the subsequent drawings.

[0023] Example:

[0024] like Figure 1-Figure 3As shown, a slurry automatic pressure control device includes a bottom plate 1, the inner cavity of the bottom plate 1 is provided with a support mechanism 2, the top of the bottom plate 1 is fixedly connected with a pressure tank 3, the pressure tank 3 is respectively provided with a pressurizing pipe 4, a pressure gauge 5 and a pressure pipe 6, and the pressure pipe 6 is provided with a solenoid valve 7. The pressure tank is connected to the casting box of the placement mechanism (it can also be other corresponding structures), and the bottom of the placement mechanism 8 is provided with a photoelectric sensor 9. It should be noted that the nitrogen pressure in the pressure tank 3 should be controlled at 0.2Mpa, and the internal pressure of the pressure tank 3 can be maintained by connecting the pressurizing pipe 4 to an external compressor, and the compressed gas is selected according to demand, such as nitrogen. When using this device, the pressure tube 6 can be connected to the casting box in the casting equipment, and the photoelectric sensor 9 can be set up at the casting equipment through the placement mechanism 8. The distance of the slurry is measured by the photoelectric sensor 9. A small distance means there is material, and a large distance means there is no slurry. The photoelectric sensor 9 detects the obtained signal and transmits the signal to the external PLC. When there is no slurry, the external PLC controls the solenoid valve 7 to operate, and pressurizes the casting box through the pressure tank 3 to facilitate the discharge of the slurry.

[0025] In the specific implementation process, Figure 1 and Figure 2 As shown, the support mechanism 2 includes a support rod 201, the outer side of the support rod 201 is threadedly connected to the inner cavity of the bottom plate 1, the bottom of the support rod 201 is rotatably matched with a support plate 202, the top of the support rod 201 is fixedly connected with a rotating block 203, and the number of the support rods 201 is set to four;

[0026] The bottom of the support plate 202 is fixedly connected with a rubber pad 10 , and the outer side of the rubber pad 10 is provided with anti-slip grooves.

[0027] It should be noted that: moving wheels are provided at the bottom of the base plate 1. When moving the pressure tank 3, the support rod 201 can be rotated so that the support rod 201 drives the support plate 202 to move upward, thereby making the support plate 202 away from the ground and supported by the moving wheels, which is convenient for the user to move the device. After moving to the desired position, the support rod 201 can be reversed so that the support rod 201 drives the support plate 202 to move downward and support the base plate 1 again, thereby improving the stability of the base plate 1 during use. By providing the rubber pad 10, the friction between the support plate 202 and the ground is improved.

[0028] like Figure 1 and Figure 3 As shown, the placement mechanism 8 includes a crossbar 801, a spacer 802 is fixedly connected to the inner cavity of the crossbar 801, a moving rod 803 is slidably connected to the inner cavity of the crossbar 801, and a vertical rod 804 is fixedly connected to the bottom of the moving rod 803;

[0029] The bottom of the crossbar 801 is fixedly connected with a fixing block 805, and the inner cavity of the fixing block 805 is threadedly connected with a fixing bolt 806; the moving rod 803 is close to one side of the inner cavity of the crossbar 801, and the fixing bolt 806 on the other side is tightened to fix the moving rod 803 between the inner cavity of the crossbar 801 and the fixing bolt 806. The front end of the fixing bolt 806 is provided with a gasket whose outer diameter is larger than the diameter of the fixing bolt 806, and the gasket can prevent the fixing bolt 806 from falling off and can also increase the contact area of ​​the front end.

[0030] The inner cavity of the moving rod 803 is slidably connected to the stabilizing rod 11, one end of which is fixedly connected to one side of the spacer 802, and the distance between the stabilizing rod 11 and the inner cavity of the cross bar 801 is greater than half of the outer diameter of the moving rod 803, so that the moving rod 803 has a moving gap with the inner cavity of the cross bar 801 after installation.

[0031] It should be noted that: when the photoelectric sensor 9 is installed at the casting equipment, in order to adapt to casting equipment of different sizes, the user can rotate the fixing bolt 806 to move the fixing bolt 806 downward to release the fixation of the moving rod 803, and then the user can pull the moving rod 803 to adjust the distance between the two vertical rods 804 to adapt to casting equipment of different sizes. After adjusting to the desired position, the fixing bolt 806 can be returned to its place to re-fix the moving rod 803. By setting the stabilizing rod 11, the stability of the moving rod 803 during movement is improved.

[0032] Working principle: When using this device, the pressure tube 6 can be connected to the casting box in the casting equipment, and the photoelectric sensor 9 can be set up at the casting equipment through the placement mechanism 8. The distance of the slurry is measured by the photoelectric sensor 9. A small distance means there is material, and a large distance means there is no slurry. The photoelectric sensor 9 detects the obtained signal and transmits the signal to the external PLC. When there is no slurry, the external PLC controls the solenoid valve 7 to operate, and pressurizes the casting box through the pressure tank 3 to facilitate the discharge of the slurry.

[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] The above are only preferred embodiments of the present invention. It should be noted that the above preferred embodiments should not be regarded as limiting the present invention. The protection scope of the present invention should be based on the scope defined by the claims. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the spirit and scope of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A slurry automatic pressure control device, characterized in that: It includes a bottom plate, the inner cavity of which is provided with a supporting mechanism, the top of which is fixedly connected with a pressure tank, the pressure tank is respectively provided with a pressurizing pipe, a pressure gauge and a pressure pipe, the pressure pipe is provided with an electromagnetic valve, the pressure tank is connected to the casting box of the placement mechanism, the bottom of the placement mechanism is provided with a photoelectric sensor for detecting the slurry liquid level, and the photoelectric sensor is electrically connected to the electromagnetic valve.

2. The slurry automatic pressure control device according to claim 1, characterized in that: The support mechanism includes a support rod, the outer side of the support rod is threadedly connected to the inner cavity of the bottom plate, the bottom of the support rod is rotatably matched with a support plate, the top of the support rod is fixedly connected with a rotating block, and the number of the support rods is set to four.

3. The slurry automatic pressure control device according to claim 2, characterized in that: A rubber pad is fixedly connected to the bottom of the support plate, and anti-slip grooves are arranged on the outer side of the rubber pad.

4. The slurry automatic pressure control device according to claim 1, characterized in that: The placement mechanism comprises a cross bar, a spacer is fixedly connected to the inner cavity of the cross bar, a moving rod is slidably connected to the inner cavity of the cross bar, and a vertical rod is fixedly connected to the bottom of the moving rod.

5. The slurry automatic pressure control device according to claim 4, characterized in that: The bottom of the cross bar is fixedly connected with a fixing block, and the inner cavity of the fixing block is threadedly connected with a fixing bolt.

6. The slurry automatic pressure control device according to claim 4, characterized in that: The moving rod is close to one side of the inner cavity of the cross bar, and the fixing bolts located on the other side are tightened to fix the moving rod between the inner cavity of the cross bar and the fixing bolts.

7. The slurry automatic pressure control device according to claim 6, characterized in that: The inner cavity of the moving rod is slidably connected with a stabilizing rod, and one end of the stabilizing rod is fixedly connected to one side of the spacer block.

8. The slurry automatic pressure control device according to claim 7, characterized in that: The distance between the stabilizing rod and the inner cavity of the crossbar is greater than half of the outer diameter of the moving rod, so that the moving rod has a moving gap with the inner cavity of the crossbar after installation.

9. The slurry automatic pressure control device according to claim 6, characterized in that: The front end of the fixing bolt is provided with a gasket whose outer diameter is larger than the diameter of the fixing bolt.

10. The slurry automatic pressure control device according to claim 1, characterized in that: The pressurizing pipe is connected to a compressor for pressurizing the pressure tank.