Ampoule bottle detection equipment

Abstract

The utility model relates to ampoule bottle detection equipment which is matched with a bottle making machine and comprises a support assembly, a clamp assembly, a detection assembly, a classification assembly and a control assembly. The mount assembly includes a support structure. The clamp assembly comprises a clamp structure, the clamp structure comprises a driving motor, a rotating shaft, a rotating disc and a plurality of clamping jaws, the driving motor is in transmission connection with the rotating shaft, the rotating disc is matched with the rotating shaft, and the clamping jaws are arranged on the rotating disc. The detection assembly comprises a detection camera and a light source plate, the detection camera and the light source plate are both arranged on the supporting structure, and a detection position is formed between the detection camera and the light source plate. The classification assembly comprises a waste removing structure, and the waste removing structure corresponds to the clamp structure. The control assembly is electrically connected with the clamp structure, the detection camera and the light source plate. According to the technical scheme, the problem that in the prior art, due to detection time delay, rejecting of the unqualified ampoule bottles lags behind is effectively solved.

Description

Technical Field

[0001] The present application relates to the technical field of glass detection, and in particular, to an ampoule bottle detection device. Background Art

[0002] When inspecting glass, you can use an appearance inspection machine (for example: the authorization announcement number is CN219915413U, and the name is a glass bottle packaging appearance inspection device) to conduct a comprehensive inspection of all process details such as the bottle mouth, bottle thread, bottle bubble, bottle body, bottle bottom, color points, and scratches of the glass bottle. You can also install an infrared detector on the conveyor belt after the glass is processed. When these two inspection methods are carried out, the inspection time is delayed, and unqualified products have gone through multiple processes, resulting in a waste of resources. Utility Model Content

[0003] The present application provides an ampoule bottle inspection device to solve the problem in the prior art that unqualified ampoule bottles are rejected late due to a delay in inspection time.

[0004] According to an ampoule bottle detection device provided by the present application, the ampoule bottle detection device cooperates with a bottle making machine, including: a support assembly, a fixture assembly, a detection assembly, a classification assembly and a control assembly. The support assembly includes a support structure. The fixture assembly includes a fixture structure, and the fixture structure includes a drive motor, a rotating shaft, a turntable and a plurality of clamps. The drive motor is connected to the rotating shaft by transmission, the turntable and the rotating shaft cooperate, and the plurality of clamps are arranged on the turntable. The detection assembly includes a detection camera and a light source board, and the detection camera and the light source board are both arranged on the support structure, and the position between the detection camera and the light source board forms a detection position. The classification assembly includes a waste rejection structure, and the waste rejection structure is arranged corresponding to the fixture structure. The control assembly is electrically connected to the fixture structure, the detection camera and the light source board.

[0005] In some embodiments, the supporting structure includes a supporting frame, a connecting plate and a fan. The connecting plate is set on the supporting frame, the detection camera is installed on the connecting plate, the detection camera is set toward the light source board, and the fan is set on the connecting plate toward the detection position.

[0006] In some embodiments, the turntable is radial or disc-shaped, and the clamping jaws are rotatably disposed on the turntable.

[0007] In some embodiments, the clamp structure further includes a guide tube, which is connected to the bottom of the clamping jaw, and the diameter of the guide tube is larger than the maximum diameter of the ampoule bottle.

[0008] In some embodiments, the support structure also includes a push plate, which is fixed to the support frame. The thickness of the push plate gradually increases along the rotation direction of the turntable. The clamp has a matching portion, which matches with the push plate. The matching portion has a through hole, which corresponds to the guide tube.

[0009] In some embodiments, the classification component also includes a conveying structure, which is arranged below the clamping structure, and the conveying structure and the waste rejection structure are arranged correspondingly.

[0010] In some embodiments, the conveying structure includes a material receiving plate, which is made of a high temperature resistant material. The material receiving plate is fixed to the supporting structure, and the material receiving plate has an inclined angle.

[0011] In some embodiments, the conveying structure further comprises a conveying belt, which is located downstream of the receiving plate and is aligned with the receiving plate.

[0012] In some embodiments, the waste rejection structure includes a support column, a piston, a piston rod, a waste rejection cylinder and a waste trough. The waste rejection cylinder is arranged on the support column, and the support column is close to the upstream of the material receiving plate. The piston and the piston rod are connected. The piston is movably arranged in the waste rejection cylinder. The piston rod faces the material receiving plate, and the material receiving plate is located between the waste rejection cylinder and the waste trough.

[0013] In some embodiments, the waste removal cylinder has an air port, the air port is connected to an air pipeline, an electromagnetic valve is installed on the air pipeline, and the electromagnetic valve is electrically connected to the control component.

[0014] Using the technical solution of the present application, an ampoule bottle detection device includes: a support assembly, a fixture assembly, a detection assembly, a classification assembly and a control assembly. The support assembly includes a support structure. The fixture assembly includes a fixture structure, and the fixture structure includes a drive motor, a rotating shaft, a turntable and a plurality of fixtures. The drive motor is connected to the rotating shaft by a transmission, and the drive motor drives the rotating shaft to rotate. The turntable and the rotating shaft cooperate, and the turntable rotates synchronously with the rotating shaft. A plurality of clamps are arranged on the turntable, and the plurality of clamps also rotate under the drive of the turntable, and the plurality of clamps clamp an ampoule bottle. The detection component includes a detection camera and a light source board, both of which are arranged on a support structure, and the position between the detection camera and the light source board forms a detection position. After the clamp reaches the detection position, it performs detection under the joint action of the detection camera and the light source board. After the detection is completed, as the turntable rotates, another set of clamps reaches the detection position, thereby realizing continuous detection. The classification component includes a waste rejection structure, which is arranged corresponding to the fixture structure and can reject unqualified ampoules. The control component is electrically connected to the fixture structure, the detection camera and the light source board, and can control the operation of the detection equipment. The ampoule bottle detection equipment cooperates with the bottle making machine, so that the ampoule bottle can be detected at the first clamp position after the bottle making machine cuts and forms, so that it can detect whether the ampoule bottle meets the requirements earlier, so as to facilitate the rejection of unqualified ampoules to prevent them from entering the subsequent process. The technical solution of the present application effectively solves the problem of delayed rejection of unqualified ampoules due to the delay in detection time in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 A schematic diagram of the structure of an ampoule bottle detection device according to an embodiment of the present application is shown;

[0018] Figure 2 A schematic structural diagram of a clamp assembly according to an embodiment of the present application is shown;

[0019] Figure 3 A schematic structural diagram of a clamp structure according to an embodiment of the present application is shown;

[0020] Figure 4 A schematic diagram of the structure of the classification component of an embodiment of the present application is shown.

[0021] The above drawings include the following reference numerals:

[0022] 10. Support assembly; 11. Support structure; 111. Support frame; 112. Connecting plate; 113. Fan; 114. Top plate; 20. Clamp assembly; 21. Clamp structure; 211. Turntable; 212. Clamping claw; 2121. Matching part; 213. Guide tube; 30. Detection assembly; 31. Detection camera; 32. Light source board; 40. Classification assembly; 41. Waste rejection structure; 42. Conveying structure; 421. Receiving plate; 422. Conveying belt; 50. Control assembly; 100. Ampoule bottle. DETAILED DESCRIPTION

[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0024] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0025] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0026] like Figures 1 to 4 As shown, the embodiment relates to an ampoule bottle detection device, which cooperates with a bottle making machine and includes: a support assembly 10, a fixture assembly 20, a detection assembly 30, a classification assembly 40 and a control assembly 50. The support assembly 10 includes a support structure 11. The fixture assembly 20 includes a fixture structure 21, and the fixture structure 21 includes a driving motor, a rotating shaft, a rotating disk 211 and a plurality of clamps 212. The driving motor is connected to the rotating shaft in a transmission manner, the rotating disk 211 and the rotating shaft cooperate, and the plurality of clamps 212 are arranged on the rotating disk 211. The detection assembly 30 includes a detection camera 31 and a light source board 32, and the detection camera 31 and the light source board 32 are both arranged on the support structure 11, and the position between the detection camera 31 and the light source board 32 forms a detection position. The classification assembly 40 includes a waste rejection structure 41, and the waste rejection structure 41 is arranged corresponding to the fixture structure 21. The control assembly 50 is electrically connected to the fixture structure 21, the detection camera 31 and the light source board 32.

[0027] The technical solution of this embodiment is applied, and the ampoule bottle detection equipment includes: a support assembly 10, a clamp assembly 20, a detection assembly 30, a classification assembly 40 and a control assembly 50. The support assembly 10 includes a support structure 11. The clamp assembly 20 includes a clamp structure 21, and the clamp structure 21 includes a driving motor, a rotating shaft, a rotating disk 211 and a plurality of clamps 212. The driving motor is connected to the rotating shaft in a transmission manner, and the driving motor drives the rotating shaft to rotate. The rotating disk 211 and the rotating shaft cooperate, and the rotating disk 211 rotates synchronously with the rotating shaft. A plurality of clamps 212 are arranged on the rotating disk, and the plurality of clamps 212 also rotate under the drive of the rotating disk, and the plurality of clamps 212 clamp the ampoule bottle 100. The detection component 30 includes a detection camera 31 and a light source board 32, both of which are arranged on the support structure 11, and the position between the detection camera 31 and the light source board 32 forms a detection position. After the clamp 212 reaches the detection position, it performs detection under the joint action of the detection camera 31 and the light source board 32. After the detection is completed, as the turntable 211 rotates, another set of clamps 212 reaches the detection position, thereby realizing continuous detection. The classification component 40 includes a waste rejection structure 41, and the waste rejection structure 41 is arranged corresponding to the fixture structure 21, and can reject unqualified ampoules 100. The control component 50 is electrically connected to the fixture structure 21, the detection camera 31 and the light source board 32, and can control the operation of the detection equipment. The ampoule bottle detection device cooperates with the bottle making machine, so that the ampoule bottle 100 can be detected at the first clamping jaw 212 position after the bottle making machine cuts and forms, so that it can detect whether the ampoule bottle 100 meets the requirements at an early stage, and it is convenient to reject unqualified ampoule bottles 100 to prevent them from entering the subsequent process. The technical solution of this embodiment effectively solves the problem of delayed rejection of unqualified ampoule bottles due to delayed detection time in the prior art.

[0028] It should be noted that the ampoule bottle detection equipment is arranged below the bottle making machine, and the uncut ampoule bottle 100 (i.e., the long glass tube) is clamped by the bottle making machine and the clamp 212. After the ampoule bottle 100 is cut, it is clamped by the clamp 212 for direct detection and then the subsequent operation is performed, which can greatly reduce the flow of unqualified ampoule bottles 100 into the subsequent operation. During the detection, the light source board 32 is in a constant light state. Whenever the clamp reaches the detection position, the detection camera 31 takes a picture, and the control component 50 calculates whether the actual specifications and dimensions of the bottle body, bottleneck, bottle bubble, bottle wire and bottle mouth of the ampoule bottle 100 are within the required range. If it does not meet the requirements, the control component 50 controls the waste rejection structure 41 to reject the waste, so as to prevent the unqualified ampoule bottle 100 from entering the subsequent operation, resulting in a waste of resources. The control component 50 can select a PLC controller for control, and the detection camera 31 can use a CCD industrial camera. The clamping jaws 212 are provided with a brush or a soft layer to prevent scratching the surface of the ampoule bottle 100. The turntable 211 and the shaft are matched through a slot or interference fit, so that the turntable 211 can rotate with the rotation of the shaft. It should also be noted that the light source board 32 uses a metal frame, and the support frame 111 and the waste rejection structure 41 are made of hollow aluminum alloy.

[0029] like Figure 1 As shown, in some embodiments, the support structure 11 includes a support frame 111, a connecting plate 112 and a fan 113, the connecting plate 112 is arranged on the support frame 111, the detection camera 31 is installed on the connecting plate 112, the connecting plate 112 includes a first connecting plate, a second connecting plate and a third connecting plate, the first ends of the first connecting plate and the second connecting plate are connected to the support frame 111, and the second ends are connected to the third connecting plate, the detection camera 31 is installed on the third connecting plate, the detection camera 31 is arranged toward the light source plate 32, when the clamp 212 rotates to the detection position, the detection camera 31 can sense it and take a snapshot. The fan 113 is arranged on the connecting plate 112, facing the detection position, and the fan 113 can cool the ampoule bottle 100.

[0030] In some embodiments, the turntable 211 is radial or disc-shaped. When the turntable 211 is radial, the turntable 211 includes a rotating drum and a plurality of connecting rods, the plurality of connecting rods are connected to the rotating drum, the plurality of connecting rods are radial, and the rotating drum is connected to the rotating shaft through a slot and can rotate with the rotation of the rotating shaft. When the turntable is disc-shaped, a matching hole is provided in the middle, and the rotating shaft is fastened with the matching hole to realize rotation. The clamping jaw 212 is rotatably arranged on the turntable 211, and the plurality of clamping jaws 212 can rotate individually, and the plurality of clamping jaws 212 not only revolve with the turntable, but also rotate on their own. The clamping jaw 212 includes a clamping jaw body, a second driving motor and a second rotating shaft, the second rotating shaft and the second driving motor are connected in transmission, the clamping jaw body is arranged on the matching portion 2121, and the matching portion 2121 is arranged on the second rotating shaft and can rotate with the second rotating shaft. This arrangement enables the ampoule bottle 100 to rotate, that is, a full range of detection can be performed during detection.

[0031] like Figures 1 to 3 As shown in , in some embodiments, the clamp structure 21 also includes a guide tube 213, which is connected to the bottom of the clamp 212. The diameter of the guide tube 213 is larger than the maximum diameter of the ampoule 100. After the inspection of the ampoule 100 is completed, the clamp 212 is released, and the ampoule 100 falls out of the guide tube 213 to prepare for subsequent classification.

[0032] like Figure 3 As shown, in some embodiments, the support structure 11 further includes a top plate 114, which is fixed to the support frame 111, and the thickness of the top plate 114 gradually increases along the rotation direction of the turntable 211. The clamping jaw 212 has a matching portion 2121, and the top plate 114 and the matching portion 2121 match each other. The clamping jaw 212 is connected to the turntable 211 through a lifting sleeve, and the matching portion 2121 is rotatably arranged on the lifting sleeve. The clamping jaw body is arranged on the matching portion 2121. This arrangement is to rotate with the turntable 211. With the rotation of the turntable 211, the matching part 2121 and the lifting sleeve abut against each other and can be lifted and lowered. Since the thickness of the abutting plate 114 gradually increases along the rotation direction of the turntable 211, the matching part 2121 gradually moves downward, and after being separated from the abutting plate 114, it gradually moves upward. The matching part 2121 has a through hole, which corresponds to the guide tube 213. After the matching part 2121 moves down to the lowest point, the clamping claw 212 is released, and the ampoule bottle 100 falls out through the through hole and the guide tube 213 respectively. Since the height is adjusted, the ampoule bottle 100 is not easy to break.

[0033] like Figure 4As shown, in some embodiments, the classification component 40 further includes a conveying structure 42, which is arranged below the clamp structure 21, and the conveying structure 42 and the rejecting structure 41 are arranged correspondingly. The conveying structure 42 includes a receiving plate 421, which is made of a high temperature resistant material, is fixed to the support structure 11, and has an inclined angle. After the clamp 212 is released, the ampoule 100 falls onto the receiving plate 421. For unqualified ampoule 100, the control component 50 controls the rejecting structure 41 to perform rejecting processing to prevent the ampoule 100 from entering subsequent operations.

[0034] like Figure 4 As shown, in some embodiments, the conveying structure 42 further includes a conveying belt 422, which is located downstream of the receiving plate 421, and the conveying belt 422 is aligned with the receiving plate 421. For qualified ampoule bottles 100, after falling onto the receiving plate 421, the rejecting structure 41 does not process them, and the ampoule bottles 100 roll onto the conveying belt 422, and are transported along the conveying belt 422 for subsequent operations.

[0035] In some embodiments, the waste rejection structure 41 includes a support column, a piston, a piston rod, a waste rejection cylinder and a waste tank. The waste rejection cylinder is arranged on the support column, the support column is close to the upstream of the receiving plate 421, the piston and the piston rod are connected, the piston is movably arranged in the waste rejection cylinder, the piston rod faces the receiving plate 421, and the receiving plate 421 is located between the waste rejection cylinder and the waste tank. The waste rejection cylinder has an air port, the air port is connected to a gas pipeline, a solenoid valve is installed on the gas pipeline, and the solenoid valve is electrically connected to the control component 50. The control component 50 includes a control module and an analysis module. When the detection camera 31 transmits data to the analysis module, the analysis module (which stores production parameters and inspection standard data values) determines that the ampoule bottle 100 is unqualified, then the control module controls the opening and closing of the solenoid valve, and then controls the introduction of gas, the gas pushes the piston to move, the piston drives the piston rod to move, and the unqualified ampoule bottle 100 is pushed from the receiving plate 421 to the waste tank.

[0036] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0037] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0038] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An ampoule bottle detection device, the ampoule bottle detection device is matched with a bottle making machine, characterized in that: include: A support assembly (10), the support assembly (10) comprising a support structure (11); A clamp assembly (20), the clamp assembly (20) comprising a clamp structure (21), the clamp structure (21) comprising a drive motor, a rotating shaft, a rotating disk (211), and a plurality of clamping claws (212), the drive motor and the rotating shaft being in driving connection, the rotating disk (211) and the rotating shaft being matched, and the plurality of clamping claws (212) being arranged on the rotating disk (211); A detection component (30), the detection component (30) comprising a detection camera (31) and a light source board (32), the detection camera (31) and the light source board (32) both being arranged on the support structure (11), and the position between the detection camera (31) and the light source board (32) forming a detection position; A classification component (40), the classification component (40) comprising a waste rejection structure (41), the waste rejection structure (41) being arranged corresponding to the clamp structure (21); a control component (50), the control component (50) being electrically connected to the fixture structure (21), the detection camera (31) and the light source board (32); The support structure (11) comprises a support frame (111), a connecting plate (112) and a fan (113); the connecting plate (112) is arranged on the support frame (111); the detection camera (31) is mounted on the connecting plate (112); the detection camera (31) is arranged toward the light source plate (32); and the fan (113) is arranged on the connecting plate (112) toward the detection position.

2. The ampoule bottle detection device according to claim 1, characterized in that: The rotating disk (211) is radially or disc-shaped, and the clamping claw (212) is rotatably arranged on the rotating disk (211).

3. The ampoule bottle detection device according to claim 2, characterized in that: The clamp structure (21) further comprises a guide tube (213), wherein the guide tube (213) is connected to the bottom of the clamping jaw (212), and the diameter of the guide tube (213) is greater than the maximum diameter of the ampoule bottle (100).

4. The ampoule bottle detection device according to claim 3, characterized in that: The support structure (11) further comprises a top plate (114), the top plate (114) being fixedly connected to the support frame (111), the thickness of the top plate (114) gradually increasing along the rotation direction of the turntable (211), the clamping claw (212) comprising a matching portion (2121), the matching portion (2121) matching with the top plate (114), the matching portion (2121) comprising a through hole, and the through hole corresponding to the guide tube (213).

5. The ampoule bottle detection device according to claim 1, characterized in that: The classification component (40) further comprises a conveying structure (42), wherein the conveying structure is arranged below the clamp structure (21), and the conveying structure (42) and the waste rejection structure (41) are arranged correspondingly.

6. The ampoule bottle detection device according to claim 5, characterized in that: The conveying structure (42) comprises a material receiving plate (421), the material receiving plate (421) is made of a high temperature resistant material, the material receiving plate (421) is fixedly connected to the supporting structure (11), and the material receiving plate (421) has an inclined angle.

7. The ampoule bottle detection device according to claim 6, characterized in that: The conveying structure (42) further comprises a conveying belt (422), wherein the conveying belt (422) is located downstream of the material receiving plate (421), and the conveying belt (422) is aligned with the material receiving plate (421).

8. The ampoule bottle detection device according to claim 7, characterized in that: The waste rejection structure (41) comprises a support column, a piston, a piston rod, a waste rejection cylinder and a waste trough, wherein the waste rejection cylinder is arranged on the support column, the support column is close to the upstream of the material receiving plate (421), the piston and the piston rod are connected, the piston is movably arranged in the waste rejection cylinder, the piston rod faces the material receiving plate (421), and the material receiving plate (421) is located between the waste rejection cylinder and the waste trough.

9. The ampoule bottle detection device according to claim 8, characterized in that: The waste removal cylinder has an air port, the air port is connected to an air supply pipeline, an electromagnetic valve is installed on the air supply pipeline, and the electromagnetic valve is electrically connected to the control component (50).

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