Novel cable bridge forming unit
By designing an adjustable U-frame and L-shaped workbench structure, combined with hydraulic cylinder and dual-axis motor, the problem that existing equipment cannot press slotted cable trays of different widths and depths is solved, and simple operation and mold-free replacement is achieved The efficient molding and convenient removal enhance the practicality of the equipment.
Patent Information
- Application Number
- CN202420972104.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Existing cable tray molding equipment cannot press trough cable trays of different widths, and it is troublesome to operate, so different molds need to be replaced.
A new cable tray forming unit including a U-shaped frame and two L-shaped workbenches was designed. The spacing and bottom plate height of the L-shaped workbench are adjusted through hydraulic cylinders and dual-axis motors, and the baffle and roller structure are combined to achieve different widths. and deep trough cable tray pressing and through U-shaped bottom plate and push plate structure to facilitate the removal of finished products.
It realizes that the grooved cable trays of different widths and depths can be pressed without changing the mold, avoiding the problems of bent and stuck in the grooved cable tray wall, reducing operation difficulty and noise, and improving the practicality and convenience of the equipment. .
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Figure CN222306973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable bridge processing, in particular to a novel cable bridge forming machine unit. Background Art
[0002] Cable trays are divided into trough, tray, ladder, grid and other structures, and are composed of brackets, brackets and installation accessories. The cable trays in buildings can be erected independently or laid on various buildings (structures) and pipe gallery brackets. They should have the characteristics of simple structure, beautiful shape, flexible configuration and convenient maintenance. All parts need to be galvanized and installed in the open-air cable trays outside the building.
[0003] Among them, the trough type cable tray needs to be processed using a molding device. A new type of cable tray molding unit disclosed in Chinese patent CN212462612U can press and mold different specifications of cable trays at one time, thereby improving work efficiency, having a good bending effect, and improving practicality.
[0004] The cable tray forming punching machine disclosed in Chinese patent CN220361867U is suitable for processing different types of cable trays, which increases the practicality of the device.
[0005] However, the above two existing devices, while solving the problem, have the following defects:
[0006] Although a new type of cable tray forming machine disclosed in Chinese patent CN212462612U can press out trough-type cable trays of different depth specifications, it cannot press out trough-type cable trays of different width specifications;
[0007] Although the cable tray forming punching machine disclosed in Chinese patent CN220361867U can press trough-type cable trays of different specifications, different upper and lower dies need to be replaced for different trough-type cable trays, so the operation is relatively troublesome. Utility Model Content
[0008] The purpose of the utility model is to solve at least one of the technical defects described in the background technology.
[0009] To this end, one purpose of the utility model is to propose a novel cable tray forming unit, aiming to solve the problem that the trough-type cable tray forming equipment in the prior art cannot press trough-type cable trays of different widths or is more troublesome to operate.
[0010] In order to achieve the above-mentioned purpose, an embodiment of one aspect of the utility model provides a new type of cable tray forming machine unit, including a U-shaped frame and two L-shaped workbenches, the two L-shaped workbenches are respectively slidably connected to the two sides of the top of the U-shaped frame, the inner walls on both sides of the U-shaped frame are fixedly connected with a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected to the L-shaped workbench, and the spacing between the two L-shaped workbenches can be adjusted by the first hydraulic cylinder, the bottom of the U-shaped frame is fixedly connected with a second hydraulic cylinder, the output end of the second hydraulic cylinder is fixedly connected with a bottom plate, both sides of the bottom plate are fixedly connected with a plurality of support plates, the bottom of the L-shaped workbench is provided with a plurality of tooth grooves, and the support plates are inserted into the tooth grooves;
[0011] A bracket is fixedly connected to one side of the U-shaped frame, a third hydraulic cylinder is fixedly connected to the top of the bracket, a pressure plate is fixedly connected to the output end of the third hydraulic cylinder, baffles are slidably connected to both sides of the pressure plate, a double-axis motor is fixedly installed on the top of the pressure plate, a screw is fixedly connected to the output end of the double-axis motor, a threaded barrel is fixedly connected to one side of the baffle, the screw at the output end of the double-axis motor is threadedly connected to the inside of the threaded barrel, and the double-axis motor drives the screw to rotate in the threaded barrel, so that the distance between the two baffles can be adjusted.
[0012] Preferably, any of the above schemes has a roller rotatably connected to the bottom of the tooth groove to support the bottom of the L-shaped workbench and avoid the problem of noise caused by friction with the U-shaped frame during movement.
[0013] Preferably, any of the above schemes has a U-shape, and a fourth hydraulic cylinder is fixedly connected to the inside of the bottom plate, a push plate is fixedly connected to the output end of the fourth hydraulic cylinder, and support bars are fixedly connected to the inner walls on both sides of the bottom plate to facilitate pushing out the pressed trough-type cable tray.
[0014] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0015] 1. Not only can it press out trough-type cable trays of different depths, but it can also press out trough-type cable trays of different widths without changing the mold, which makes the operation simple, saving time and effort.
[0016] 2. By arranging baffles on both sides of the pressing plate, when pressing the trough-type cable tray, the baffles can block the two side walls of the pressing plate trough-type cable tray to prevent the two side walls of the trough-type cable tray from bending upwards of the pressing plate, thereby ensuring that the two side walls of the trough-type cable tray are perpendicular to the bottom surface, and avoiding the problem of the trough-type cable tray being stuck on the pressing plate, thereby improving practicality.
[0017] 3. By arranging rollers under the tooth grooves, the rollers support the L-shaped workbench, and when the first hydraulic cylinder drives the L-shaped workbench to move, the rollers rotate, thereby avoiding the problem of noise generated by friction between the L-shaped workbench and the U-shaped frame.
[0018] 4. By setting the bottom plate into a U shape and arranging a fourth hydraulic cylinder and a push plate inside, after the metal sheet is pressed into a trough-type cable tray, the push plate can be extended to push the trough-type cable tray out from between the two L-shaped workbenches, thereby facilitating the removal of the trough-type cable tray.
[0019] 5. By setting the support bar, the support bar supports the push plate, so that during the stamping process, the pressure plate presses down the metal plate, and the fourth hydraulic cylinder will not be subjected to the pressure of the pressure plate, thereby achieving the purpose of protecting the fourth hydraulic cylinder.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0022] Figure 1 It is a structural schematic diagram according to the utility model;
[0023] Figure 2 It is a structural schematic diagram of a U-shaped frame and a pressing plate according to the utility model;
[0024] Figure 3 It is a structural schematic diagram of the baffle according to the utility model;
[0025] Figure 4 It is a schematic diagram of the structure of the bottom plate and the L-shaped workbench according to the third embodiment of the present invention.
[0026] Among them: 1. U-shaped frame, 11. bracket, 12. supporting leg, 121. adjusting cylinder, 122. supporting screw, 123. base, 13. slide, 2. L-shaped workbench, 21. first hydraulic cylinder, 22. tooth groove, 23. roller, 24. slide bar, 3. second hydraulic cylinder, 31. bottom plate, 32. support plate, 33. fourth hydraulic cylinder, 34. push plate, 35. support bar, 4. third hydraulic cylinder, 41. pressure plate, 411. positioning hole, 42. baffle, 421. positioning rod, 43. dual-axis motor, 44. screw, 45. threaded cylinder, 5. adjusting screw, 51. limit plate, 52. guide rod, 53. turntable. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] The utility model provides a novel cable tray forming machine unit.
[0030] Embodiment 1:
[0031] like Figure 1-3 As shown, it includes a U-shaped frame 1 and two L-shaped workbenches 2. Slide grooves 13 are provided on both sides of the top of the U-shaped frame 1. The bottom surface above the L-shaped workbench 2 is fixedly connected with a slide bar 24. The slide bar 24 is slidably connected inside the slide groove 13, so that the two L-shaped workbenches 2 are slidably connected to the two sides of the top of the U-shaped frame 1, respectively. The inner walls on both sides of the U-shaped frame 1 are fixedly connected with a first hydraulic cylinder 21. The output end of the first hydraulic cylinder 21 is fixedly connected to the L-shaped workbench 2. By extending and retracting the first hydraulic cylinder 21, the spacing between the two L-shaped workbenches 2 can be adjusted, so that trough-type cable trays of different widths can be pressed out. A second hydraulic cylinder 3 is fixedly connected to the bottom of the frame 1, and a bottom plate 31 is fixedly connected to the output end of the second hydraulic cylinder 3. The second hydraulic cylinder 3 can adjust the height of the bottom plate 31, so that trough-type cable trays of different depths can be pressed out. A plurality of support plates 32 are fixedly connected to both sides of the bottom plate 31. A plurality of tooth grooves 22 are provided at the bottom of the L-shaped workbench 2. The support plates 32 are inserted into the tooth grooves 22. When the distance between the two L-shaped workbench 2 changes, the setting of the support plates 32 can supplement the gap between the bottom plate 31 and the inner wall of the L-shaped workbench 2, thereby ensuring that the bottom surface of the pressed trough-type cable tray is flat;
[0032] One side of the U-shaped frame 1 is fixedly connected to a bracket 11, the top of the bracket 11 is fixedly connected to a third hydraulic cylinder 4, the output end of the third hydraulic cylinder 4 faces downward, the output end of the third hydraulic cylinder 4 is fixedly connected to a pressing plate 41, both sides of the pressing plate 41 are slidably connected to baffles 42, both sides of the pressing plate 41 are provided with positioning holes 411, one side of the baffle 42 is fixedly connected to a positioning rod 421, the positioning rod 421 is slidably inserted in the positioning hole 411, and when the trough-type cable tray is pressed, the baffle 42 can block the two side walls of the trough-type cable tray of the pressing plate 41. The baffle 42 is fixedly connected to the side wall of the baffle 42, and the screw 44 at the output end of the double-axis motor 43 is threadedly connected to the inside of the threaded barrel 45. The double-axis motor 43 drives the screw 44 to rotate inside the threaded barrel 45, thereby driving the two baffles 42 to move closer to or away from each other.
[0033] Furthermore, a support leg 12 is fixedly connected to the bottom of the U-shaped frame 1 for supporting the U-shaped frame 1 .
[0034] Specifically, the support leg 12 includes an adjustment cylinder 121, the internal thread of the adjustment cylinder 121 is connected to a support screw 122, and the bottom end of the support screw 122 is fixedly connected to a base 123. By rotating the support screw 122 in the adjustment cylinder 121, the length of the support leg 12 can be adjusted, thereby ensuring that all the support legs 12 can touch the ground.
[0035] Preferably, Figure 1-2 As shown, a transverse adjusting screw 5 is threadedly connected to the bracket 11, and one end of the adjusting screw 5 is rotatably connected to a limiting plate 51. When the metal plate material of the pressed trough type cable tray is placed on the top surface of the L-shaped workbench 2, the limiting plate 51 can limit one side of the metal plate, thereby facilitating the accurate placement of the metal plate to a suitable position. A plurality of guide rods 52 are fixedly connected to the side of the limiting plate 51 close to the adjusting screw 5, and the guide rods 52 are slidably connected in the bracket 11. A turntable 53 is fixedly connected to the end of the adjusting screw 5 away from the limiting plate 51. By rotating the turntable 53, the adjusting screw 5 rotates in the bracket 11, thereby the position of the limiting plate 51 can be adjusted.
[0036] Embodiment 2:
[0037] like Figure 1 As shown, on the basis of Example 1, the bottom of the tooth groove 22 is rotatably connected to a roller 23, and the roller 23 supports the L-shaped workbench 2. In the process of the first hydraulic cylinder 21 driving the L-shaped workbench 2 to move, the roller 23 rotates, thereby avoiding the problem of noise generated by friction between the L-shaped workbench 2 and the U-shaped frame 1.
[0038] Embodiment three:
[0039] Due to the restriction of the first hydraulic cylinder 21 and the slide bar 24 on the support plate 32, the bottom plate 31 cannot rise to be flush with the top surface of the L-shaped workbench 2, so the pressed trough-type cable tray is easily stuck between the two L-shaped workbenches 2 and is not easy to remove. Therefore, further improvements are made on the basis of the first or second embodiment, such as Figure 4 As shown, the shape of the bottom plate 31 is U-shaped, and the inside of the bottom plate 31 is fixedly connected to a fourth hydraulic cylinder 33, and the output end of the fourth hydraulic cylinder 33 is fixedly connected to a push plate 34. When the pressed trough-type cable tray is stuck between the two L-shaped workbenches 2, the push plate 34 is raised by extending the fourth hydraulic cylinder 33, so that the trough-type cable tray can be pushed out, thereby facilitating the removal.
[0040] Specifically, the inner walls on both sides of the bottom plate 31 are fixedly connected with support bars 35. When the push plate 34 descends into the U-shaped bottom plate 31, the support bars 35 support the bottom of the push plate 34. Therefore, during the stamping process, the pressure plate 41 presses down the metal sheet, and the fourth hydraulic cylinder 33 will not be subjected to the pressure of the pressure plate 41, thereby achieving the purpose of protecting the fourth hydraulic cylinder 33.
[0041] According to the working principle of the hydraulic cylinder, the first hydraulic cylinder 21, the second hydraulic cylinder 3, the third hydraulic cylinder 4 and the fourth hydraulic cylinder 33 in the above embodiments are equipped with oil tanks, oil pump hydraulic valves, actuators and other components for controlling the extension and retraction of the hydraulic cylinders. These components are all well-known technologies, so the components equipped with the hydraulic cylinders will not be described in detail in this application, and the components equipped with the hydraulic cylinders will not be reflected in the accompanying drawings.
[0042] The working principle of the utility model is as follows: when in use, according to the specifications of the trough-type cable tray to be pressed, the height of the bottom plate 31 is adjusted by telescoping the second hydraulic cylinder 3, so that the distance between the bottom plate 31 and the top surface of the L-shaped workbench 2 is adjusted to achieve the purpose of adjusting the depth of the pressed trough-type cable tray;
[0043] By extending and retracting the first hydraulic cylinder 21, the L-shaped workbench 2 is driven to slide on the U-shaped frame 1, so that the distance between the two L-shaped workbench 2 can be adjusted, thereby achieving the purpose of adjusting the width of the pressed trough type cable tray;
[0044] When the distance between the two L-shaped workbenches 2 needs to be adjusted, the dual-axis motor 43 needs to be started to adjust the distance between the two baffles 42 accordingly to ensure that the pressing plate 41 and the baffle 42 can cooperate with the L-shaped workbench 2 to press out a trough-type cable tray of corresponding width;
[0045] When the width and depth are adjusted, the metal sheet used to process the trough-type cable tray is placed above the two L-shaped workbenches 2. By extending the third hydraulic cylinder 4, the pressure plate 41 and the baffle 42 are lowered, so that the metal sheet is pressed between the two L-shaped workbenches 2, thereby pressing and forming the trough-type cable tray. After the pressing is completed, the pressure plate 41 is raised, and then the second hydraulic cylinder 3 and the fourth hydraulic cylinder 33 are extended to push the pressed trough-type cable tray upward.
[0046] Compared with the prior art, the present invention has the following beneficial effects:
[0047] 1. The second hydraulic cylinder 3 can adjust the height of the bottom plate 31, so that trough-type cable trays of different depths can be pressed out. By extending the first hydraulic cylinder 21, the distance between the two L-shaped workbenches 2 can be adjusted, so that trough-type cable trays of different widths can be pressed out. The dual-axis motor 43 drives the screw 44 to rotate inside the threaded barrel 45, so that the two baffles 42 can be driven to move closer to or away from each other, so as to achieve the purpose of adjusting the width of the pressing mold. The support plate 32 fills the gap between the bottom plate 31 and the L-shaped workbench 2 to ensure the flatness of the bottom surface of the pressed trough-type cable tray, so as to achieve the purpose of pressing trough-type cable trays of different widths and depths, and there is no need to change the mold, which is simple to operate and saves time and effort.
[0048] 2. By arranging baffles 42 on both sides of the pressing plate 41, when pressing the trough type cable tray, the baffles 42 can block the two side walls of the trough type cable tray of the pressing plate 41 to prevent the two side walls of the trough type cable tray from bending upwards of the pressing plate 41, thereby ensuring that the two side walls of the trough type cable tray are perpendicular to the bottom surface, and avoiding the problem of the trough type cable tray being stuck on the pressing plate 41, thereby improving practicality.
[0049] 3. By arranging a roller 23 below the tooth groove 22, the roller 23 supports the L-shaped workbench 2, and when the first hydraulic cylinder 21 drives the L-shaped workbench 2 to move, the roller 23 rotates, thereby avoiding the problem of noise generated by friction between the L-shaped workbench 2 and the U-shaped frame 1.
[0050] 4. By setting the bottom plate 31 into a U shape and arranging a fourth hydraulic cylinder 33 and a push plate 34 inside, after the metal sheet is pressed into a trough-type cable tray, the push plate 34 can be used to push the trough-type cable tray out from between the two L-shaped workbenches 2 when the fourth hydraulic cylinder 33 is extended, thereby facilitating the removal of the trough-type cable tray.
[0051] 5. By providing the support bar 35 , the support bar 35 supports the push plate 34 , so that during the stamping process, the pressing plate 41 presses down the metal plate, and the fourth hydraulic cylinder 33 will not be subjected to the pressure of the pressing plate 41 , thereby achieving the purpose of protecting the fourth hydraulic cylinder 33 .
Claims
1. A new type of cable tray forming machine unit, comprising a U-shaped frame (1) and two L-shaped workbenches (2), characterized in that: The two L-shaped workbenches (2) are respectively slidably connected to the two sides of the top of the U-shaped frame (1); the inner walls on both sides of the U-shaped frame (1) are fixedly connected with a first hydraulic cylinder (21); the output end of the first hydraulic cylinder (21) is fixedly connected to the L-shaped workbench (2); the bottom of the U-shaped frame (1) is fixedly connected with a second hydraulic cylinder (3); the output end of the second hydraulic cylinder (3) is fixedly connected with a bottom plate (31); a plurality of support plates (32) are fixedly connected to both sides of the bottom plate (31); a plurality of tooth grooves (22) are provided at the bottom of the L-shaped workbench (2); the support plates (32) are inserted into the tooth grooves (22); A bracket (11) is fixedly connected to one side of the U-shaped frame (1), a third hydraulic cylinder (4) is fixedly connected to the top of the bracket (11), a pressure plate (41) is fixedly connected to the output end of the third hydraulic cylinder (4), baffles (42) are slidably connected to both sides of the pressure plate (41), a double-axis motor (43) is fixedly installed on the top of the pressure plate (41), a screw (44) is fixedly connected to the output end of the double-axis motor (43), a threaded barrel (45) is fixedly connected to one side of the baffle (42), and the screw (44) at the output end of the double-axis motor (43) is threadedly connected to the inside of the threaded barrel (45).
2. The new cable tray forming machine according to claim 1 is characterized in that: The bottom of the U-shaped frame (1) is fixedly connected with a supporting leg (12).
3. The new cable tray forming machine set according to claim 2 is characterized in that: The support leg (12) comprises an adjustment tube (121), the inner thread of the adjustment tube (121) is connected to a support screw rod (122), and the bottom end of the support screw rod (122) is fixedly connected to a base (123).
4. The new cable tray forming machine set according to claim 1 is characterized in that: Slide grooves (13) are provided on both sides of the top of the U-shaped frame (1), and a slide bar (24) is fixedly connected to the bottom surface above the L-shaped workbench (2), and the slide bar (24) is slidably connected to the inside of the slide groove (13).
5. The new cable tray forming machine set according to claim 1 is characterized in that: The bottom of the tooth groove (22) is rotatably connected to a roller (23).
6. The new cable tray forming machine set according to claim 1 is characterized in that: A transverse adjusting screw (5) is threadedly connected to the bracket (11); one end of the adjusting screw (5) is rotatably connected to a limiting plate (51); a side of the limiting plate (51) close to the adjusting screw (5) is fixedly connected to a plurality of guide rods (52); the guide rods (52) are slidably connected in the bracket (11); and one end of the adjusting screw (5) away from the limiting plate (51) is fixedly connected to a rotating disk (53).
7. The new cable tray forming machine set according to claim 1 is characterized in that: Positioning holes (411) are provided on both sides of the pressure plate (41), and a positioning rod (421) is fixedly connected to one side of the baffle plate (42), and the positioning rod (421) is slidably inserted into the positioning hole (411).
8. The new cable tray forming machine according to any one of claims 1 to 7, characterized in that: The bottom plate (31) is in a U-shape, and a fourth hydraulic cylinder (33) is fixedly connected to the inside of the bottom plate (31), and a push plate (34) is fixedly connected to the output end of the fourth hydraulic cylinder (33).
9. The new cable tray forming machine set according to claim 8 is characterized in that: Support bars (35) are fixedly connected to the inner walls on both sides of the bottom plate (31).
Citation Information
Patent Citations
Novel cable bridge forming unit
CN212462612U
Cable bridge forming punching machine
CN220361867U