Angle adjusting device for flaring of three-way pipe fitting

Through the combination of hydraulic cylinder and angle adjustment mechanism, the time-consuming adjustment of the power head angle in the prior art is solved, the rapid multi-angle adaptation of the power head is achieved, and the production efficiency of the three-way pipe fittings processing is improved.

CN222307113UActive Publication Date: 2025-01-07HENAN TUOYUAN MASCH CO LTD
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Patent Information

Application Number
CN202420890634.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-01-07
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

In the existing three-way pipe fitting production equipment, the angle adjustment of the power head is time-consuming and cannot be adjusted quickly, resulting in low production efficiency.

Method used

An angle adjustment device for flaring of three-way pipe fittings including hydraulic cylinder, angle adjustment mechanism and drive mechanism is designed. The power head height is controlled through the hydraulic cylinder, and the adjustment rod, adjustment block, rack, pinch rod and adjustment motor are used. The components enable multi-angle adjustment of the power head.

Benefits of technology

It realizes fast and convenient angle adjustment of the power head, improves the production efficiency of tee fittings processing, and adapts to the port inclination angle of different customers' needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an angle adjusting device for three-way pipe fitting flaring, relates to the technical field of three-way pipe fitting machining, and aims to solve the problem that the production efficiency needs to be improved due to the fact that the inclination angle of an existing power head on a base cannot be conveniently and quickly adjusted. A power head and a positioning die are arranged on the base, the power head corresponds to the positioning die in position, the output end of the power head is opposite to a cavity port of the die in position, a hydraulic cylinder for controlling the height of the power head is arranged on the base, and a fixed seat is arranged on the top surface of the hydraulic cylinder; the height of the power head is controlled through the hydraulic cylinder so that the power head can be matched with the inclination angles of the ends of different three-way pipes, then the angle adjusting mechanism is controlled through the driving mechanism so that the power head can be further matched with the ends of the three-way pipes, and machining of the ends of the three-way pipes can be completed. The structure of the design scheme is convenient and fast.
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Description

Technical Field

[0001] The utility model relates to the technical field of three-way pipe fitting processing, in particular to an angle adjustment device for expanding a three-way pipe fitting. Background Art

[0002] Due to the different needs of different customers, the inclination angles of the ports of the three-way pipe fittings are also different. When replacing the fixed mold according to customer needs, the angle of the power head also needs to be adjusted accordingly. In the existing production equipment, the angle inclination of the power head is adjusted by using pads, which is time-consuming and cannot be adjusted quickly.

[0003] Therefore, the present application provides an angle adjustment device for expanding a three-way pipe fitting to meet the demand. Utility Model Content

[0004] The purpose of the present application is to provide an angle adjustment device for expanding a three-way pipe fitting, aiming to solve the problem that the existing power head cannot adjust the inclination angle on the base conveniently and quickly, resulting in the need to improve production efficiency.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an angle adjustment device for expanding a three-way pipe fitting, comprising a base, a power head and a positioning mold are arranged on the base, the power head and the positioning mold are positioned correspondingly, the output end of the power head is positioned opposite to the cavity port of the mold, a hydraulic cylinder for controlling the height of the power head is arranged on the base, and a fixing seat is arranged on the top surface of the hydraulic cylinder;

[0006] A groove is provided on the top surface of the fixed seat, an angle adjustment mechanism is provided in the groove, and an adjustment plate is hinged at the edge of the fixed seat, the angle adjustment mechanism and the adjustment plate are slidably connected, and a driving mechanism is installed on the bottom surface of the fixed seat, the driving mechanism and the angle adjustment mechanism are connected; a power head is provided on the top surface of the adjustment plate.

[0007] Preferably, the angle adjustment mechanism includes an adjustment rod, an adjustment block, a rack, and a push rod. The adjustment rod is rotatably connected in the groove, and one end protrudes from the groove and is connected to the driving mechanism. The adjustment rod is threadedly connected with the adjustment block, and the adjustment block is slidably connected with the groove. The cross section of the adjustment block is a U-shaped structure. The adjustment block is rotatably connected with the push rod. A rack is provided between the push rod and the adjustment block. The rack is meshed with the hinged end of the push rod, and its bottom surface is slidably connected with the adjustment block. The free end of the push rod is slidably connected with the adjustment plate. The design of the rack allows the push rod to move with the adjustment block when in use, and cooperates with the stationary rack, so that the free end of the push rod is lifted, and the adjustment plate is lifted by linear motion, so as to adapt to the purpose of multi-angle adaptation.

[0008] Preferably, the hinged end of the push rod is provided with an adjustment tooth, the adjustment tooth is slidably connected to the rack, the bottom surface of the adjustment plate is provided with an auxiliary block, and the auxiliary block is provided with an arc surface for guiding the push rod. The design of the adjustment tooth controls the angle between the push rod and the rack when the push rod is driven by the adjustment block.

[0009] Preferably, the driving mechanism comprises a mounting plate, an adjusting motor and a gear set. The mounting plate is hoisted on the bottom surface of the fixing seat. The adjusting motor is mounted on the mounting plate and is connected to the adjusting rod via the gear set.

[0010] Preferably, the gear set is a bevel gear set which includes an adjusting gear and a driving gear. The adjusting gear is mounted on the end surface of the adjusting rod. The driving gear and the adjusting gear are meshed with each other, and the driving gear is arranged on the driving shaft of the adjusting motor.

[0011] In summary, the technical effects and advantages of the utility model are:

[0012] The utility model controls the height of the power head through a hydraulic cylinder to adapt to the inclination angles of different three-way pipe fitting ends, and then controls the angle adjustment mechanism through a driving mechanism to make the power head further adapt to the three-way pipe fitting end to complete the processing of the three-way pipe fitting end. Through the mutual cooperation among the adjusting rod, the adjusting block, the rack and the push rod, the adjusting rod controls the linear movement of the adjusting block. Therefore, when the push rod is driven to move, the adjusting teeth provided at its end engage with the fixed rack, so that the push rod is pushed outward, and its free end abuts against the bottom surface of the adjusting plate, so that the relationship between the adjusting plate and the fixed seat changes from a parallel relationship to an angle relationship, thereby realizing the change of the inclination angle of the power head. Compared with the existing pad adjustment, the structure of the design scheme is convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 The structure diagram of the utility model is Figure 1 ;

[0015] Figure 2 The structure diagram of the utility model is Figure 2 ;

[0016] Figure 3 The utility model is a schematic diagram of the use state structure Figure 1 ;

[0017] Figure 4The utility model is a schematic diagram of the use state structure Figure 2 ;

[0018] Figure 5 This is a schematic diagram of the cross-sectional structure of the fixing seat of the utility model;

[0019] Figure 6 This is a schematic diagram of the exploded structure of the angle adjustment mechanism of the utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the adjustment plate of the utility model.

[0021] In the figure: 1. base; 2. hydraulic cylinder; 3. fixed seat; 31. groove; 4. adjusting rod; 5. adjusting block; 6. gear set; 61. adjusting gear; 62. driving gear; 7. rack; 8. push rod; 81. adjusting gear; 9. adjusting plate; 91. auxiliary block; 10. mounting plate; 11. adjusting motor; 12. power head. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1: Reference Figure 1-7 An angle adjustment device for expanding a three-way pipe fitting is shown, comprising a base 1, a hydraulic cylinder 2, and a power head 12. A fixed mold for fixing the three-way pipe fitting is provided in the middle of the base 1, and power heads 12 are provided in front and behind the fixed mold with the fixed mold as the center. Due to different needs of different customers, in order to be able to meet a variety of different inclination angles of the three-way pipe fitting ends, the hydraulic cylinder 2 installed on the base 1 is used to adjust the lifting height of the power head 12, so that the power head 12 can be directly adapted to the inclined end by adjusting the angle adjustment mechanism.

[0024] A fixed seat 3 is provided on the top surface of the telescopic end of the hydraulic cylinder 2. A groove 31 for installing an angle adjustment mechanism is provided on the top surface of the fixed seat 3. An adjusting rod 4 is rotatably connected in the groove 31. The adjusting rod 4 is a threaded rod, on which an adjusting block 5 is threadedly connected. The driving mechanism is connected to the adjusting rod 4, so that under the cooperation of the groove 31, the adjusting rod 4 rotates to control the adjusting block 5 to move. The cross section of the adjusting block 5 is a U-shaped piece, on which a push rod 8 is hinged. There is a gap between the push rod 8 and the top surface of the adjusting block 5, so a rack 7 is provided between the gaps, and both ends of the rack 7 are connected to the groove 31. The front and rear ends are fixed, so when the adjusting block 5 and the push rod 8 move, the rack 7 is in a stationary state. In order to control the free end of the push rod 8 to be lifted during the movement, an adjusting tooth 81 is provided at the hinged end of the push rod 8. The adjusting tooth 81 is meshed with the rack 7 to achieve the purpose of lifting the push rod 8. The lifted push rod 8 pushes the bottom surface of the adjusting plate 9 upward, and then the adjusting plate 9 takes the hinged end as the center of the circle, driving the power head 12 provided on its top surface to tilt, so that the power head 12 can adapt to the end heads with various tilt angles, thereby improving its practicality.

[0025] The auxiliary block 91 provided on the bottom surface of the adjusting plate 9 cooperates with the push rod 8 to extend the inclination angle of the adjusting plate 9 through its arc surface design.

[0026] In order to facilitate the use of the driving angle adjustment mechanism, a mounting plate 10 is hoisted on the bottom surface of the fixing seat 3. The adjustment motor 11 installed on the mounting plate 10 is connected to the end of the adjustment rod 4 through a gear set 6. The gear set 6 is a bevel gear set.

[0027] The adjusting gear 61 is coaxially arranged with the adjusting rod 4 and meshes with the driving gear 62. The two cooperate with each other, and the driving gear 62 is controlled to rotate by the adjusting motor 11, thereby driving the entire angle adjustment mechanism to start.

[0028] Working principle of the utility model: after confirming the inclination angle of the end of the three-way pipe fitting, use the corresponding fixed mold to fix the three-way pipe fitting, then start the hydraulic cylinder 2 on the base 1 to make the hydraulic cylinder 2 work, and after raising the fixed seat 3 on its telescopic end to a suitable height, start the adjustment motor 11 on the mounting plate 10, and the driving gear 62 provided on the driving shaft of the adjustment motor 11 drives the adjustment gear 61 meshed with it to rotate on the fixed seat 3, thereby driving the adjustment rod 4 coaxially arranged therewith to rotate in the groove 31, and under the limit of the groove 31, the adjustment rod 4 is threadedly connected with the adjustment block 5 to control the movement of the adjustment block 5 in the groove 31. The adjusting tooth 81 at the end of the push rod 8 is meshed with the rack 7, so that the other end of the push rod 8 is lifted and slides on the bottom surface of the adjusting plate 9, and cooperates with the auxiliary block 91 to change the adjusting plate 9, which is in a parallel relationship with the fixing seat 3, from a parallel relationship to an angle relationship, so that the power head 12 installed on the adjusting plate 9 is completed. The angle tilting is then completed, and the power head 12 works to process the end of the three-way pipe fitting. After completing the above operation, if it needs to be reset, the adjusting motor 11 is reversed, and the power head 12 presses down the adjusting plate 9 under the action of gravity to restore it to its original state.

[0029] The electromechanical connection involved in the present utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.

[0030] Components not described in detail herein are prior art.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An angle adjustment device for expanding a three-way pipe fitting, comprising a base (1), a power head (12) and a positioning mold being arranged on the base (1), the power head (12) and the positioning mold being positioned correspondingly, an output end of the power head being positioned opposite to a cavity port of the mold, and characterized in that: The base (1) is provided with a hydraulic cylinder (2) for controlling the height of the power head (12), and the top surface of the hydraulic cylinder (2) is provided with a fixing seat (3); The top surface of the fixing seat (3) is provided with a groove (31), an angle adjustment mechanism is provided in the groove (31), an adjustment plate (9) is hingedly connected at the edge of the fixing seat (3), the angle adjustment mechanism and the adjustment plate (9) are slidably connected, and a driving mechanism is installed on the bottom surface of the fixing seat (3), the driving mechanism and the angle adjustment mechanism are connected; The power head (12) is provided on the top surface of the adjustment plate (9).

2. The angle adjustment device for expanding a three-way pipe according to claim 1, characterized in that: The angle adjustment mechanism comprises an adjustment rod (4), an adjustment block (5), a rack (7), and a push rod (8); the adjustment rod (4) is rotatably connected in the groove (31), and one end of the adjustment rod protrudes from the groove (31) and is connected to the driving mechanism; the adjustment rod (4) is threadedly connected with the adjustment block (5); the adjustment block (5) and the groove (31) are slidably connected; the cross section of the adjustment block (5) is a U-shaped structure; the push rod (8) is rotatably connected to the adjustment block (5); a rack (7) is provided between the push rod (8) and the adjustment block (5); the rack (7) is meshed with a hinged end of the push rod (8); the bottom surface of the rack (7) is slidably connected to the adjustment block (5); and the free end of the push rod (8) is slidably connected to the adjustment plate (9).

3. The angle adjustment device for expanding a three-way pipe according to claim 2, characterized in that: The hinged end of the push rod (8) is provided with an adjustment tooth (81), and the adjustment tooth (81) is slidably connected to the rack (7). The bottom surface of the adjustment plate (9) is provided with an auxiliary block (91), and the auxiliary block (91) is provided with an arc surface for guiding the push rod (8).

4. The angle adjustment device for expanding a three-way pipe according to claim 2, characterized in that: The driving mechanism comprises a mounting plate (10), an adjusting motor (11), and a gear set (6); the mounting plate (10) is suspended on the bottom surface of the fixing seat (3); the adjusting motor (11) is mounted on the mounting plate (10) and is connected to the adjusting rod (4) via the gear set (6).

5. The angle adjustment device for expanding a three-way pipe according to claim 4, characterized in that: The gear set (6) is a bevel gear set comprising an adjusting gear (61) and a driving gear (62); the adjusting gear (61) is mounted on the end surface of the adjusting rod (4); the driving gear (62) and the adjusting gear (61) are meshed with each other, and the driving gear (62) is arranged on the driving shaft of the adjusting motor (11).