Casting device for nodular iron casting
By designing the casting device of ductile iron parts, the combination of heat dissipation box, air-conditioning components and water-flow components is used to solve the problem of long cooling time in the production of ductile iron parts, and achieve rapid cooling and efficient production.
Patent Information
- Application Number
- CN202421125628.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-22
AI Technical Summary
During the production process of existing ductile iron parts, the cooling time is long due to natural cooling, which reduces the overall cooling efficiency of the device.
A casting device for ductile iron parts is designed, including a casting table, a heat sink, a air-conditioning assembly and a water-conditioning assembly. It can achieve rapid cooling through a heat sink, a connecting pipe and a coolant, and use a coolant fan and a water-conditioning pump to accelerate the circulation of the coolant. Improve heat dissipation effect.
The rapid cooling of ductile iron parts is achieved, the production efficiency is improved, the cooling process is simplified, and the overall cooling efficiency is significantly improved.
Smart Images

Figure CN222307310U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting of ductile iron parts, in particular to a casting device for ductile iron parts. Background Art
[0002] Ductile iron is produced by spheroidizing and inoculating to obtain spheroidal graphite, which effectively improves the mechanical properties of cast iron, especially plasticity and toughness, so that ductile iron has higher strength than carbon steel. Ductile iron castings are usually produced by casting.
[0003] In the production and processing of existing ductile iron parts, the casting liquid is usually poured into a casting mold, and then the casting operation is performed. After the casting is completed, due to the large amount of heat in the liquid metal, it is necessary to cool it down before the ductile iron parts can be taken out. Usually, the ductile iron parts are cooled by waiting for natural cooling, which consumes a long time and reduces the overall cooling efficiency of the device. Therefore, a casting device for ductile iron parts is proposed to solve the above problem. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a casting device for ductile iron parts, which has the advantages of being able to quickly cool the ductile iron parts and improving the overall production efficiency of the device. It solves the problem that in the production and processing of existing ductile iron parts, a casting liquid is usually poured into a casting mold and then a casting operation is performed. After the casting is completed, due to the presence of a large amount of heat in the liquid metal, the ductile iron parts need to be cooled immediately before they can be taken out. Usually, the ductile iron parts are cooled by waiting for natural cooling, which takes a long time and reduces the overall cooling efficiency of the device.
[0006] (II) Technical solution
[0007] The utility model solves the above-mentioned technical problem and the technical scheme is as follows: a casting device for ductile iron parts, comprising a casting table, a first injection mold is fixedly connected to the top of the casting table, a second injection mold assembly is fixedly connected to the bottom of the casting table, a heat sink is fixedly connected to the top of the casting table, a cold air assembly is fixedly connected to the top of the heat sink, a mounting frame is fixedly connected to the front and rear ends of the first injection mold and the second injection mold assembly, a water-passing assembly is fixedly connected to the front end of the heat sink, a water pipe is fixedly connected to the left end of the rear mounting frame, the water pipe extends to the inner side of the heat sink, a heat dissipation cavity is provided on the inner side of the first injection mold and the second injection mold assembly, a connecting pipe is fixedly connected to the front and rear ends of the first injection mold and the second injection mold assembly, the other end of the connecting pipe is communicated with the outer side of the mounting frame, and a cooling liquid is arranged on the inner side of the heat sink.
[0008] The beneficial effects of the utility model are:
[0009] The casting device of the ductile iron casting has the advantages of being able to quickly cool the ductile iron casting and improving the overall production efficiency of the device.
[0010] On the basis of the above technical solution, the present invention can also be improved as follows.
[0011] Furthermore, there are multiple heat dissipation cavities, one end of the connecting pipe is connected to the heat dissipation cavity, there are multiple connecting pipes, and the multiple heat dissipation cavities are distributed on the outside of the mounting frame in an equidistant linear array.
[0012] The beneficial effect of adopting the above further solution is that the number of heat dissipation cavities is multiple, which can improve the overall heat dissipation effect of the device.
[0013] Furthermore, the second injection mold assembly includes a pushing cylinder fixedly connected to the bottom end of the casting table, the top end of the pushing cylinder is fixedly connected to a pushing plate, and the outer side of the pushing plate is fixedly connected to the second injection mold body.
[0014] Furthermore, the second injection mold body is located directly above the first injection mold, the number of the pushing cylinders is two, and the top end of the second injection mold body is fixedly connected with a casting tube.
[0015] The beneficial effect of adopting the above further solution is that the second injection mold body can be moved up and down by pushing the cylinder.
[0016] Furthermore, the cooling component includes an air cooler fixedly connected to the heat dissipation box, and an air outlet end of the air cooler is fixedly connected to a cold air pipe extending to the inner side of the heat dissipation box, and the cold air pipe is a hose.
[0017] Furthermore, the water supply assembly includes a water supply pump fixedly connected to the front end of the heat dissipation box, the outer side of the water supply pump is connected to a first water inlet pipe whose other end is connected to the outer side of the front mounting frame, and the rear end of the water supply pump is connected to a second water inlet pipe, which extends to the inner side of the heat dissipation box.
[0018] The beneficial effect of adopting the above further solution is that the water-passing component can introduce the coolant into the heat dissipation cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a side view of the structure of the utility model;
[0021] Figure 3 This is a cross-sectional view of the structure of the utility model;
[0022] Figure 4 This is a connection diagram of the heat dissipation cavity and the connecting pipe of the utility model.
[0023] In the figure: 1. casting table; 2. first injection mold; 3. second injection mold assembly; 31. pushing cylinder; 32. pushing plate; 33. second injection mold body; 4. heat sink; 5. cold air assembly; 51. air cooler; 52. cold air duct; 6. water supply assembly; 61. water supply pump; 62. first water inlet pipe; 63. second water inlet pipe; 7. water guide pipe; 8. heat dissipation chamber; 9. connecting pipe; 10. casting pipe; 11. mounting frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the embodiment, Figure 1-4A casting device for ductile iron parts is provided. The utility model includes a casting table 1, a first injection mold 2 is fixedly connected to the top of the casting table 1, a second injection mold assembly 3 is fixedly connected to the bottom of the casting table 1, a heat sink 4 is fixedly connected to the top of the casting table 1, a cooling assembly 5 is fixedly connected to the top of the heat sink 4, a mounting frame 11 is fixedly connected to the front and rear ends of the first injection mold 2 and the second injection mold assembly 3, a water passing assembly 6 is fixedly connected to the front end of the heat sink 4, a water pipe 7 is fixedly connected to the left end of the rear mounting frame 11, and the water pipe 7 extends to the inner side of the heat sink 4, a heat dissipation cavity 8 is provided on the inner side of the first injection mold 2 and the second injection mold assembly 3, a connecting pipe 9 is fixedly connected to the front and rear ends of the first injection mold 2 and the second injection mold assembly 3, the other end of the connecting pipe 9 is connected to the outer side of the mounting frame 11, and a cooling liquid is arranged on the inner side of the heat sink 4.
[0026] A one-way valve may be provided inside the water conduit 7 to effectively prevent the coolant from flowing back.
[0027] There are multiple heat dissipation cavities 8 , one end of a connecting tube 9 is connected to the heat dissipation cavity 8 , there are multiple connecting tubes 9 , and the multiple heat dissipation cavities 8 are distributed on the outside of the mounting frame 11 in an equidistant linear array.
[0028] The number of heat dissipation chambers 8 is multiple, which can improve the heat dissipation effect of the entire device, and further enable the cast ductile iron parts to be cooled quickly.
[0029] The second injection mold assembly 3 includes a push cylinder 31 fixedly connected to the bottom end of the casting table 1 , a push plate 32 is fixedly connected to the top of the push cylinder 31 , and a second injection mold body 33 is fixedly connected to the outer side of the push plate 32 .
[0030] The second injection mold body 33 is located directly above the first injection mold 2 , the number of the pushing cylinders 31 is two, and the top end of the second injection mold body 33 is fixedly connected with a casting tube 10 .
[0031] The cylinder 31 is pushed so that the second injection mold body 33 can move up and down, and the remaining casting operation of the ductile iron casting can be performed through the casting tube 10.
[0032] The cooling assembly 5 includes an air cooler 51 fixedly connected to the heat sink 4 , and an air outlet of the air cooler 51 is fixedly connected to a cold air pipe 52 extending to the inner side of the heat sink 4 , and the cold air pipe 52 is a hose.
[0033] The cooling air component 5 can add cooling air to the coolant, thereby improving the cooling effect of the coolant, so that the coolant can be cooled quickly.
[0034] Among them, the water supply component 6 includes a water supply pump 61 fixedly connected to the front end of the heat dissipation box 4, the outer side of the water supply pump 61 is connected to a first water inlet pipe 62 whose other end is connected to the outer side of the front mounting frame 11, and the rear end of the water supply pump 61 is connected to a second water inlet pipe 63, and the second water inlet pipe 63 extends to the inner side of the heat dissipation box 4.
[0035] The water-passing assembly 6 can introduce the coolant into the heat dissipation cavity 8 , so as to facilitate the heat dissipation operation of the second injection mold body 33 and the first injection mold 2 .
[0036] Working principle:
[0037] Starting the pushing cylinder 31 can make the second injection mold body 33 be located above the first injection mold 2, and casting liquid is added to the casting tube 10. After the addition is completed, starting the water pump 61 can allow the coolant to enter the mounting frame 11, and then enter the inner side of the heat dissipation cavity 8 through the front connecting pipe 9. The second injection mold body 33 and the first injection mold 2 are quickly cooled down through heat exchange, and the ductile iron casting can be cooled. Subsequently, the coolant enters the inner side of the water pipe 7 through the rear end connecting pipe 9, and finally the coolant flows back to the heat dissipation box 4.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A casting device for ductile iron castings, comprising a casting table (1), characterized in that: The top of the casting platform (1) is fixedly connected to a first injection mold (2), the bottom of the casting platform (1) is fixedly connected to a second injection mold assembly (3), the top of the casting platform (1) is fixedly connected to a heat sink (4), the top of the heat sink (4) is fixedly connected to a cooling assembly (5), the front and rear ends of the first injection mold (2) and the second injection mold assembly (3) are fixedly connected to mounting frames (11), the front end of the heat sink (4) is fixedly connected to a water flow assembly (6), and the rear The left end of the mounting frame (11) is fixedly connected to a water pipe (7), and the water pipe (7) extends to the inner side of the heat dissipation box (4). The inner sides of the first injection mold (2) and the second injection mold assembly (3) are both provided with a heat dissipation cavity (8). The front and rear ends of the first injection mold (2) and the second injection mold assembly (3) are fixedly connected to a connecting pipe (9), and the other end of the connecting pipe (9) is connected to the outer side of the mounting frame (11). The inner side of the heat dissipation box (4) is provided with a cooling liquid.
2. A casting device for ductile iron castings according to claim 1, characterized in that: The number of the heat dissipation chambers (8) is multiple, one end of the connecting pipe (9) is connected to the heat dissipation chamber (8), the number of the connecting pipes (9) is multiple, and the multiple heat dissipation chambers (8) are distributed on the outside of the mounting frame (11) in an equidistant linear array.
3. A casting device for ductile iron castings according to claim 1, characterized in that: The second injection mold assembly (3) comprises a pushing cylinder (31) fixedly connected to the bottom end of the casting table (1), the top end of the pushing cylinder (31) is fixedly connected to a pushing plate (32), and the outer side of the pushing plate (32) is fixedly connected to a second injection mold body (33).
4. A casting device for ductile iron castings according to claim 3, characterized in that: The second injection mold body (33) is located directly above the first injection mold (2), the number of the pushing cylinders (31) is two, and the top end of the second injection mold body (33) is fixedly connected to a casting tube (10).
5. A casting device for ductile iron castings according to claim 1, characterized in that: The cooling component (5) comprises a cooling fan (51) fixedly connected to the heat dissipation box (4); an air outlet end of the cooling fan (51) is fixedly connected to a cooling air pipe (52) extending to the inside of the heat dissipation box (4); the cooling air pipe (52) is a hose.
6. A casting device for ductile iron castings according to claim 1, characterized in that: The water supply assembly (6) comprises a water supply pump (61) fixedly connected to the front end of the heat dissipation box (4); the outer side of the water supply pump (61) is connected to a first water inlet pipe (62) whose other end is connected to the outer side of the front mounting frame (11); the rear end of the water supply pump (61) is connected to a second water inlet pipe (63); and the second water inlet pipe (63) extends to the inner side of the heat dissipation box (4).